The application of fine blanking to the manufacturing of helical gears directly from a strip has been restricted due to the traditional linear cutting stroke of the punch and die.In this work,rotational fine blanking ...The application of fine blanking to the manufacturing of helical gears directly from a strip has been restricted due to the traditional linear cutting stroke of the punch and die.In this work,rotational fine blanking which combined the linear and rotational motion of punch and counterpunch was applied for the forming of helical gears.A three-dimensional(3D) rigid-plastic finite element model was developed on the DEFORM-3D platform.By finite element simulation and analysis,the influences of key parameters on the punch load and cut surface were investigated.It is shown that: 1) with increasing the counterforce or helical angle,the punch load and the depth of die roll increase; 2) with increasing blank holder force,the punch load increases while the depth of die roll decreases; 3) V-ring indenter facilitates an improvement in the quality.The results of this research reveal the deformation mechanism of rotational fine blanking of helical gears,and provide valuable guidelines for further experimental studies.展开更多
The application of fracture in three-point bending to blanking of bearing steel is studied in this paper. Several mechanical models of stress blanking are discussed at first. And then the experiments have been made in...The application of fracture in three-point bending to blanking of bearing steel is studied in this paper. Several mechanical models of stress blanking are discussed at first. And then the experiments have been made in special equipment of three-point bending designed by us. Several problems, such as the suitable span, the relations between bending and tension bending complex, the ratio of blanking length to the diameter, the relations of blank length to force, the feature of fracture, are studied through the experiments. The suitable parameters of three-point bending to blanking, depth and tip radius of notch and the ratio between blanking length and stick diameter have been proposed.展开更多
A blank panel design algorithm based on feature mapping methods for integral wing skin panels with supercritical airfoil surface is presented.The model of a wing panel is decomposed into features,and features of the p...A blank panel design algorithm based on feature mapping methods for integral wing skin panels with supercritical airfoil surface is presented.The model of a wing panel is decomposed into features,and features of the panel are decomposed into information of location,direction,dimension and Boolean types.Features are mapped into the plane through optimal surface development algorithm.The plane panel is modeled by rebuilding the mapped features.Blanks of shot-peen forming panels are designed to identify the effectiveness of the methods.展开更多
Noticing in recent years that the world is running out of mineral resources, the price of engineering materials will continually rise in the future, the percentage of the cost of manufactured part that is due to the c...Noticing in recent years that the world is running out of mineral resources, the price of engineering materials will continually rise in the future, the percentage of the cost of manufactured part that is due to the cost of materials is also rising. The amount of material must be removed away to produce the final product should be minimized, excess stock will increase not only the material cost, but also processing cost, fixture cost, tooling cost, and increases machine cycle times. This paper proposed a variant CAPP system for rotational parts based on the concept of group technology, this system accepts part features characteristics code number as an input and specify operation details for manufacturing route with the suitable primary processes required to produce the blank work piece as an output.展开更多
基金Project(51105287)supported by the National Natural Science Foundation of ChinaProject(2011-P05)supported by the State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology,ChinaProject(2011-IV-009)supported by the Fundamental Research Funds for the Central Universities,China
文摘The application of fine blanking to the manufacturing of helical gears directly from a strip has been restricted due to the traditional linear cutting stroke of the punch and die.In this work,rotational fine blanking which combined the linear and rotational motion of punch and counterpunch was applied for the forming of helical gears.A three-dimensional(3D) rigid-plastic finite element model was developed on the DEFORM-3D platform.By finite element simulation and analysis,the influences of key parameters on the punch load and cut surface were investigated.It is shown that: 1) with increasing the counterforce or helical angle,the punch load and the depth of die roll increase; 2) with increasing blank holder force,the punch load increases while the depth of die roll decreases; 3) V-ring indenter facilitates an improvement in the quality.The results of this research reveal the deformation mechanism of rotational fine blanking of helical gears,and provide valuable guidelines for further experimental studies.
文摘The application of fracture in three-point bending to blanking of bearing steel is studied in this paper. Several mechanical models of stress blanking are discussed at first. And then the experiments have been made in special equipment of three-point bending designed by us. Several problems, such as the suitable span, the relations between bending and tension bending complex, the ratio of blanking length to the diameter, the relations of blank length to force, the feature of fracture, are studied through the experiments. The suitable parameters of three-point bending to blanking, depth and tip radius of notch and the ratio between blanking length and stick diameter have been proposed.
文摘A blank panel design algorithm based on feature mapping methods for integral wing skin panels with supercritical airfoil surface is presented.The model of a wing panel is decomposed into features,and features of the panel are decomposed into information of location,direction,dimension and Boolean types.Features are mapped into the plane through optimal surface development algorithm.The plane panel is modeled by rebuilding the mapped features.Blanks of shot-peen forming panels are designed to identify the effectiveness of the methods.
文摘Noticing in recent years that the world is running out of mineral resources, the price of engineering materials will continually rise in the future, the percentage of the cost of manufactured part that is due to the cost of materials is also rising. The amount of material must be removed away to produce the final product should be minimized, excess stock will increase not only the material cost, but also processing cost, fixture cost, tooling cost, and increases machine cycle times. This paper proposed a variant CAPP system for rotational parts based on the concept of group technology, this system accepts part features characteristics code number as an input and specify operation details for manufacturing route with the suitable primary processes required to produce the blank work piece as an output.
