To investigate the process optimizationof Cu-en/AP composite microspheres preparation via electrostatic spraying,and to reveal the effects of droplet properties and flow rate variations on the experimental results dur...To investigate the process optimizationof Cu-en/AP composite microspheres preparation via electrostatic spraying,and to reveal the effects of droplet properties and flow rate variations on the experimental results during the electrostatic spraying process,the prepared process parameters of Cu-en/AP composite microspheres by electrostatic spray method under the orthogonal experimental design simulated by ANSYS(Fluent).The influence of flow rate,solvent ratio,and solid mass on the experimental results is examined using a controlled variable method.The results indicate that under the conditions of a flow rate of 2.67×10^(-3)kg/s an acetone-to-deionized water ratio of 1.5∶1.0,and a solid mass of 200 mg,the theoretical particle size of the composite microspheres can reach e nanoscale.Droplet trajectories in the electric field remain stable without significant deviation.The simulation results show that particle diameter decreases with increasing flow rate,with the trend leveling off around a flow rate of 1×10^(-3)kg/s.As the solvent ratio increases(with higher acetone content),particle diameter initially decreases,reaching a minimum around a ratio of 1.5∶1.0 before gradually increasing.Increasing the solid mass also reduces the particle diameter,with a linear increase in diameter observed at around 220 mg.Cu-en/AP composite microspheres with nanoscale dimensions were confirmed under these conditions by the final SEM images.展开更多
Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecor...Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.展开更多
The present day weapon technology demands novel energetic materials that exhibit simultaneous high explosive yield and reduced sensitivity.This article demonstrates application of spray evaporation to prepare reduced ...The present day weapon technology demands novel energetic materials that exhibit simultaneous high explosive yield and reduced sensitivity.This article demonstrates application of spray evaporation to prepare reduced sensitive co-crystals of high performance nitramine explosives like HMX and CL-20 with a relatively less insensitive explosive 1,1-diamino-2,2-dinitroethylene or FOX-7.Stronger intermolecurar hydrogen bonding in FOX-7 is responsible for limited solubility in nost of o rganic solvents.Large solubility differences of FOX-7 with HMX and CL-20 restricts ifs co-crystallization through classical methods that yields thermodynamically favorable product.Spray flash evaporation,a kinetic crystallization method,has been therefore adopted and could successfully produce CL-20/FOX-7(2:1) and HMX/FQX-7(4:1) co-crystals.The fine powdered materials obtained were characterized by SEM,powder XRD,Raman spectro scopy,DSC-TGA etc.Multipoint Raman spectra showed consistent occurrence of spectral features indicating stoichiometric co-existence of ingredients in the crystal lattices.DSC analysis showed absence of all thermally assisted solidsolid phase transformation in the co-crystals as they were observed in pristine materials.The thermal stability calculated in terms of activation barrier fordecomposition,revealed the CL-20/FOX-7 co-crystal to be interlediately stable on comparison to their constituents while,the HMX/FOX-7 co-crystal is more stable.Compared to pure HMX and CL-20,both the co-crystals have shown higher insensitivity to impact force,suggesting them to be suitable for future generation insensitive munitions.展开更多
Al-Si/15%SiCp(volume fraction) composites with different silicon contents were fabricated by spray deposition technique, and typical microstructures of these composites were studied by optical microscopy(OM). Dry slid...Al-Si/15%SiCp(volume fraction) composites with different silicon contents were fabricated by spray deposition technique, and typical microstructures of these composites were studied by optical microscopy(OM). Dry sliding wear tests were carried out using a block-on-ring wear machine to investigate the effect of applied load range of 10-220 N on the wear and friction behavior of these composites sliding against SAE 52100 grade bearing steel. Scanning electron microscopy(SEM) and energy-dispersive X-ray microanalysis(EDAX) were utilized to examine the morphologies of the worn surfaces in order to observe the wear characteristics and investigate the wear mechanism. The results show that the wear behavior of these composites is dependent on the silicon content in the matrix alloy and the applied load. Al-Si/15%SiCp composites with higher silicon content exhibit better wear resistance in the applied load range. Under lower loads, the major wear mechanisms are oxidation wear and abrasive wear for all tested composites. Under higher loads, severe adhesive wear becomes the main wear mechanisms for Al-7Si/15%SiCp and Al-13Si/15%SiCp composites, while Al-20Si/15%SiCp presents a compound wear mechanism, consisting of oxidation, abrasive wear and adhesion wear.展开更多
A novel surface cladding technique was developed to prepare the FeCrNiMn alloy and high carbon steel cladding layers,and the microhardness,bonding strength,abrasion wear and corrosion resistance were investigated.The ...A novel surface cladding technique was developed to prepare the FeCrNiMn alloy and high carbon steel cladding layers,and the microhardness,bonding strength,abrasion wear and corrosion resistance were investigated.The microstructures of the cladding layers were analyzed by using X-ray diffraction(XRD),scanning electron microscopy(SEM),and energy dispersive spectrometry(EDS).The results show that the bonding strength between the substrate and the two cladding layers were(432.6±21)and(438.3±12)MPa,respectively.Vickers hardness values of the two cladding layers were HV418.5and HV329.6,respectively.The corrosion current densities of the two coatings were2.926×10–6and6.858×10–6A/cm2after electrochemical corrosion test in3.5%NaCl solution,and the wear rate were1.78×10–7and1.46×10–6mm3/mN after sliding wear test,respectively.This indicates that a well metallurgical bonding between the coating and the substrate was achieved,the abrasion wear and corrosion resistance of both coatings had been greatly improved compared with the substrate.The novel cladding technology is promising for preparing wear-and-corrosion resistant coatings.展开更多
By using the fault tree analysis in reliability theory as the systematical analysis approach, the dust suppression mechanism in a spray system with wetting agent is shown in a logic tree and some graphical models. Fro...By using the fault tree analysis in reliability theory as the systematical analysis approach, the dust suppression mechanism in a spray system with wetting agent is shown in a logic tree and some graphical models. From these diagrams, all factors related to the spray system and their cause and effect relationship can be seen clearly. Based on the built logic tree, several mathematical models and new ideas for expressing the dust suppressing efficiency in the spray system are put forward. The significance of all factors related to the efficiency of suppressing dust is qualitatively described. Furthermore, the new concepts, such as, the effective reaction time between dust particle and droplet, the expansion phenomenon of laden dust droplet, the functions of volatile and the relative size distribution efficiency of wetting agent are presented. All this richenes the existing mechanism of dust abatement by spraying wetting agent. At last, several problems that need to be further investigated are also suggested in the paper.展开更多
Cooling strength is one of the important factors affecting microstructure and properties of gas cylinders during quenching process,and reasonable water spray volume can effectively improve the quality of gas cylinders...Cooling strength is one of the important factors affecting microstructure and properties of gas cylinders during quenching process,and reasonable water spray volume can effectively improve the quality of gas cylinders and reduce production costs.To find the optimal water spray parameters,a fluid-solid coupling model with three-phase flow was established in consideration of water-vapor conversion.The inner and outer walls of gas cylinder with the dimensions of d914 mm×38 mm×12000 mm were quenched using multi-nozzle water spray system.The internal pressure,average heat transfer coefficient(have)and stress of the gas cylinder under different water spray volumes during quenching process were studied.Finally,the mathematical model was experimentally verified.The results show that both the internal pressure and have increase along with the increase of spray volume.The internal pressure increases slowly first and then rapidly,but have increases rapidly first and then slowly.To satisfy hardenability of gas cylinders,the minimum spray volume should not be less than 40 m^3/(h·m).The results of stress indicate that water spray quenching will not cause deformation of bottle body in the range of water volume from 40 to 290 m^3/(h·m).展开更多
The surface of 1Cr5 Mo heat-resistant steel welding joint was processed with CO2 laser, and the corrosion behaviors before and after laser heat treatment(LHT) were investigated in the salt spray corrosion environments...The surface of 1Cr5 Mo heat-resistant steel welding joint was processed with CO2 laser, and the corrosion behaviors before and after laser heat treatment(LHT) were investigated in the salt spray corrosion environments. The microstructures, phases, residual stresses and retained austenite content of 1Cr5 Mo steel welding joint before and after LHT were analyzed with optical microscope and X-ray diffraction, respectively. The cracking morphologies and chemical compositions of corrosion products after salt spray corrosion were analyzed with field emission scanning electron microscopy(FESEM) and energy disperse spectroscopy(EDS), respectively, the polarization curves were measured on a PS-268 A type electrochemical workstation, and the mechanism of corrosion resistance by LHT was investigated as well. The results show that the passive film of original sample is destroyed owing to the corrosive media penetrating into the subsurface, resulting in the redox reaction. The content of residual austenite in the surface and the self-corrosion potential are increased by LHT, which is contributed to improving the capability of salt spray corrosion resistance.展开更多
Fluorine doped tin oxide SnO2：F thin films were prepared by the spray pyrolysis （SP） technique on glass substrates by using SnC12.2H2O as a precursor and NH4F and HF as doping compounds. A comparison between the pr...Fluorine doped tin oxide SnO2：F thin films were prepared by the spray pyrolysis （SP） technique on glass substrates by using SnC12.2H2O as a precursor and NH4F and HF as doping compounds. A comparison between the properties of the films obtained by using the two doping compounds was performed by using I-V characteristics in the dark at room temperature, AC measurements, and transmittance. It is found that the films prepared by using HF have smaller resistivity, lower impedance and they are less capacitive than films prepared by using NH4F. In addition, these films have higher transmittance, higher optical bandgap energy and narrower Urbach tail width. These results are interesting for the use of SnO2：F as forecontact in CdS/CdTe solar cells.展开更多
Based on the turbulence jet model, with respect to Ar-He mixture plasma gas injecting to ambient atmosphere, the temperature filed and velocity field under typical working conditions were investigated. Given the condi...Based on the turbulence jet model, with respect to Ar-He mixture plasma gas injecting to ambient atmosphere, the temperature filed and velocity field under typical working conditions were investigated. Given the conditions of I=900 A, FAr= 1.98 m^3/h, FEe=0.85 m^3/h, it is found that both the temperature and the velocity undergo a plateau region near the nozzle exit （0-10 mm） at the very first stage, then decrease abruptly from initial 13 543 K and 778.2 m/s to 4 000 K and 260.0 m/s, and finally decrease slowly again. Meanwhile, the radial temperature and radial velocity change relatively slow. The inner mechanism for such phenomena is due to the complex violent interaction between the high-temperature and high-velocity turbulent plasma jet and the ambient atmosphere. Compared with traditional methods, the initial working conditions can be directly related to the temperature and velocity fields of the plasma jet by deriving basic boundary conditions.展开更多
The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray ...The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investiga ted by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introdu cing a transition layer between Ni alloy substrate and ZrO 2 ceramic coating guarantees the high quality and properties of the coatings; ZrO 2 coatings doped with a little SiO 2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO 2 coating materials without SiO 2 ;the improvement in performance of ZrO 2 coating doped with SiO 2 is due to forming more dense coating structure by self closing effects of the flaws and pores in the ZrO 2 coatings.展开更多
In this study,Tungsten Oxide(WO_3)thin films were prepared by Chemical Spray Pyrolysis(CSP)and Spin Coating(SC)techniques and it was investigated effects of technique and parameter on the films.WO_3 thin films were de...In this study,Tungsten Oxide(WO_3)thin films were prepared by Chemical Spray Pyrolysis(CSP)and Spin Coating(SC)techniques and it was investigated effects of technique and parameter on the films.WO_3 thin films were deposited on ITO(Indium Tin Oxide)coated glasses.The structural,optical and electrochromic properties of the WO_3 thin films were characterized by XRD,SEM,UV,and CV measurements.The sharpest(200)peak was observed in the XRD spectra and optical band gaps were calculated around 2.6～3.1 eVvia UV-Vis spectra for all of the samples.Micro fibrous reticulated surface(filamentous like)morphology for the films deposited by CSP technique and smooth surface morphology with high optical transmittance for the film deposited by SC Technique were obtained from SEM images.In addition to these results,it was revealed that all the samples exhibit good electrochromic performance.展开更多
The Fe-based coatings in powder form were deposited on a steel type E335 by flame spraying technique.The effects of the post heat treatment on the microstructure and the mechanical properties of sprayed coatings were ...The Fe-based coatings in powder form were deposited on a steel type E335 by flame spraying technique.The effects of the post heat treatment on the microstructure and the mechanical properties of sprayed coatings were studied.Post heat treatment was conducted in a furnace in air at 623 K,823 K and 1023 K for 1 h and then cooled in air.The results showed that with the increase of annealing temperature,the microstructure of coating treated at 823 K and 1023 K had several changes as follows:the reduction of porosity,formation of carbides and oxides.It was found that the solid solution FCC(Fe,Ni),intermetallic compound AlFe3 and carbides[Fe,C]were the main phases for coatings as-sprayed and treated at 623 K and while iron carbide,molybdenum carbide and oxide as Fe3O4 became the main phases and reinforced the solid solution FCC(Fe,Ni)phase for annealed coatings at 823 K.However,it was observed the disappearance of molybdenum carbide and oxide Fe3O4 at 1023 K.The coating annealed at 823 K exhibited an excellent wear resistance than the as-sprayed and annealed coatings at 623 K and 1023 K and shows the lower wear rate than another coating treated or as sprayed.展开更多
Indium doped cadmium sulfide thin films （CdS：In） were produced by the spray pyrolysis technique on glass substrates. AC measurements were used to investigate the electrical properties of the films depending on Bric...Indium doped cadmium sulfide thin films （CdS：In） were produced by the spray pyrolysis technique on glass substrates. AC measurements were used to investigate the electrical properties of the films depending on Brick-layer model for polycrystalline materials. The measurements were performed at room temperature in the dark and room light in the frequency range from 20 Hz to 1 MHz using coplanar indium electrodes. The data were analyzed by using Bode plots for the impedance Z and dielectric loss tang with frequencyf It is found that the impedance has no dependence on frequency in the low frequency region but has 1/f dependence in the high frequency region. One dielectric loss peak is obtained, which means the presence of a single relaxation time, and hence the films are modeled by just one RC circuit which represents the grains. This means that there is just one conduction mechanism that is responsible for the conduction in the bulk, due to electronic transport through the grains. Real values of the impedance in the low frequency region and relaxation times for treated and as-deposited fihns were estimated.展开更多
With citric acid as a polymeric agent layered LiNi0.8Co0.2O2 materials were synthesized by a spray pyrolysis method. The LiNi0.sCo0.2O2 particles were characterized by means of XRD, SEM and TEM. The electrochemical pe...With citric acid as a polymeric agent layered LiNi0.8Co0.2O2 materials were synthesized by a spray pyrolysis method. The LiNi0.sCo0.2O2 particles were characterized by means of XRD, SEM and TEM. The electrochemical performances of LiNi0.8Co0.2O2 particles were studied in a voltage window of 3.00-4.35 V and at a current density of 30 mA/g. The results show that in the pilot-scale spray pyrolysis process, the morphology of particles is dependent upon the precursor concentration and flux of carrier gas. The initial discharge capacity of the LiNi0.8Co0.2O2particles at 720 ℃ for 12 h is 187.3 mA.h/g, and the capacity remains 96.8% with excellent cycleability after 30 cycles. The LiNi0.8Co0.2O2 samples synthesized under the optimized conditions by the spray pyrolysis method shows a good electrochemical performance.展开更多
The functionally graded thermal barrier coatings （FG-TBCs） with 80%ZrO2-13%CeO2-7%Y2O3 （C-YSZ）/NiCoCrAlY were prepared using a recently developed supersonic plasma spraying（S-PS） with dual powder feed ports syst...The functionally graded thermal barrier coatings （FG-TBCs） with 80%ZrO2-13%CeO2-7%Y2O3 （C-YSZ）/NiCoCrAlY were prepared using a recently developed supersonic plasma spraying（S-PS） with dual powder feed ports system. The thermal shock experiment of FG-TBCs specimens was carried out by means of the automatic thermal cycle device, in which the samples were heated to 1200℃ by oxygen-acetylene flame jet then water-quenched to ambient temperature. The temperature—time curves of specimens and photographs can be watched on-line and recorded by a computer during the test. The results show that the totally 1mm-thick FG-TBCs have excellent thermal shock resistance due to the fact that the coatings have no any peeling-off after 200 thermal cycles. The microstructures and morphologies of FG-TBCs were characterized and analyzed by SEM.展开更多
The effects of pyrolysis mode and pyrolysis parameters on Cl content in alumina were investigated, and the alumina products were characterized by XRD, SEM and ASAP. The experimental results indicate that the spray pyr...The effects of pyrolysis mode and pyrolysis parameters on Cl content in alumina were investigated, and the alumina products were characterized by XRD, SEM and ASAP. The experimental results indicate that the spray pyrolysis efficiency is higher than that of static pyrolysis process, and the reaction and evaporation process lead to a multi-plot state of the alumina products by spray pyrolysis. Aluminum phase starts to transform into γ-Al2O3 at spray pyrolysis temperature of 600 °C, which is about 200 °C lower than that of static pyrolysis process. The primary particle size of γ-Al2O3 product is 27.62 nm, and Cl content in alumina products is 0.38% at 800 °C for 20 min.展开更多
The downstream water-air heat and moisture transfer system in a moving coordinate was studied. The relationship between the diameter of the misted droplets and the spray pressure was determined. Based on the theory of...The downstream water-air heat and moisture transfer system in a moving coordinate was studied. The relationship between the diameter of the misted droplets and the spray pressure was determined. Based on the theory of the relative velocity,the two-phase flow mode of the spray chamber and the efficiency equation for heat and moisture exchange were established. Corrections were carried out for the efficiency equation with spray pressure of 157 kPa. The results show that the pressure plays an important part in determining the efficiency of heat and moisture exchange. When the spray pressure is less than 157 kPa,better coincidence is noticed between the theoretical analysis and the test results with the error less than 6%. Greater error will be resulted in the case when the spray pressure is beyond 157 kPa. After the correction treatment,the coincidence between the theoretical and the experimental results is greatly improved.展开更多
Principle of multilayer spray forming and preparation technique of tubes and billets by it were presented and described in the article. The marked characteristic of multilayer spray forming technology is the to and fr...Principle of multilayer spray forming and preparation technique of tubes and billets by it were presented and described in the article. The marked characteristic of multilayer spray forming technology is the to and fro movement of spray system, so the preform is deposited layer by layer with the surface of the deposit retaining relatively low temperature during the spray forming process. The two outstanding advantages of multilayer spray forming are as follows: suitable for manufacturing large dimension blanks, higher solidification cooling rate. Now Al Fe V Si alloy (8009) and SiC particle reinforced aluminium alloy metal matrix composite billets of 300 600 mm in diameter and tubular blanks of size up to 650 mm in outer diameter, 360 mm in inner diameter and 1 200 mm in length have been made with the technology. After extrusion, the material has good properties.展开更多
基金National Natural Science Foundation of China(No.2275150)。
文摘To investigate the process optimizationof Cu-en/AP composite microspheres preparation via electrostatic spraying,and to reveal the effects of droplet properties and flow rate variations on the experimental results during the electrostatic spraying process,the prepared process parameters of Cu-en/AP composite microspheres by electrostatic spray method under the orthogonal experimental design simulated by ANSYS(Fluent).The influence of flow rate,solvent ratio,and solid mass on the experimental results is examined using a controlled variable method.The results indicate that under the conditions of a flow rate of 2.67×10^(-3)kg/s an acetone-to-deionized water ratio of 1.5∶1.0,and a solid mass of 200 mg,the theoretical particle size of the composite microspheres can reach e nanoscale.Droplet trajectories in the electric field remain stable without significant deviation.The simulation results show that particle diameter decreases with increasing flow rate,with the trend leveling off around a flow rate of 1×10^(-3)kg/s.As the solvent ratio increases(with higher acetone content),particle diameter initially decreases,reaching a minimum around a ratio of 1.5∶1.0 before gradually increasing.Increasing the solid mass also reduces the particle diameter,with a linear increase in diameter observed at around 220 mg.Cu-en/AP composite microspheres with nanoscale dimensions were confirmed under these conditions by the final SEM images.
文摘Flow based Erosion e corrosion problems are very common in fluid handling equipments such as propellers, impellers, pumps in warships, submarine. Though there are many coating materials available to combat erosionecorrosion damage in the above components, iron based amorphous coatings are considered to be more effective to combat erosionecorrosion problems. High velocity oxy-fuel(HVOF)spray process is considered to be a better process to coat the iron based amorphous powders. In this investigation, iron based amorphous metallic coating was developed on 316 stainless steel substrate using HVOF spray technique. Empirical relationships were developed to predict the porosity and micro hardness of iron based amorphous coating incorporating HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance. Response surface methodology(RSM) was used to identify the optimal HVOF spray parameters to attain coating with minimum porosity and maximum hardness.
基金Defense Research&Development Organization(DRDO),India for financial support towards this study。
文摘The present day weapon technology demands novel energetic materials that exhibit simultaneous high explosive yield and reduced sensitivity.This article demonstrates application of spray evaporation to prepare reduced sensitive co-crystals of high performance nitramine explosives like HMX and CL-20 with a relatively less insensitive explosive 1,1-diamino-2,2-dinitroethylene or FOX-7.Stronger intermolecurar hydrogen bonding in FOX-7 is responsible for limited solubility in nost of o rganic solvents.Large solubility differences of FOX-7 with HMX and CL-20 restricts ifs co-crystallization through classical methods that yields thermodynamically favorable product.Spray flash evaporation,a kinetic crystallization method,has been therefore adopted and could successfully produce CL-20/FOX-7(2:1) and HMX/FQX-7(4:1) co-crystals.The fine powdered materials obtained were characterized by SEM,powder XRD,Raman spectro scopy,DSC-TGA etc.Multipoint Raman spectra showed consistent occurrence of spectral features indicating stoichiometric co-existence of ingredients in the crystal lattices.DSC analysis showed absence of all thermally assisted solidsolid phase transformation in the co-crystals as they were observed in pristine materials.The thermal stability calculated in terms of activation barrier fordecomposition,revealed the CL-20/FOX-7 co-crystal to be interlediately stable on comparison to their constituents while,the HMX/FOX-7 co-crystal is more stable.Compared to pure HMX and CL-20,both the co-crystals have shown higher insensitivity to impact force,suggesting them to be suitable for future generation insensitive munitions.
基金Project(2013GK3021)supported by the Science and Technology Plan of Hunan Province,ChinaProject supported by Young Teacher Growth Plan of Hunan University,China
文摘Al-Si/15%SiCp(volume fraction) composites with different silicon contents were fabricated by spray deposition technique, and typical microstructures of these composites were studied by optical microscopy(OM). Dry sliding wear tests were carried out using a block-on-ring wear machine to investigate the effect of applied load range of 10-220 N on the wear and friction behavior of these composites sliding against SAE 52100 grade bearing steel. Scanning electron microscopy(SEM) and energy-dispersive X-ray microanalysis(EDAX) were utilized to examine the morphologies of the worn surfaces in order to observe the wear characteristics and investigate the wear mechanism. The results show that the wear behavior of these composites is dependent on the silicon content in the matrix alloy and the applied load. Al-Si/15%SiCp composites with higher silicon content exhibit better wear resistance in the applied load range. Under lower loads, the major wear mechanisms are oxidation wear and abrasive wear for all tested composites. Under higher loads, severe adhesive wear becomes the main wear mechanisms for Al-7Si/15%SiCp and Al-13Si/15%SiCp composites, while Al-20Si/15%SiCp presents a compound wear mechanism, consisting of oxidation, abrasive wear and adhesion wear.
基金Project(2016JJ2025)supported by the Natural Science Foundation of Hunan Province,ChinaProject(U1560105)supported by the National Natural Science Foundation of China
文摘A novel surface cladding technique was developed to prepare the FeCrNiMn alloy and high carbon steel cladding layers,and the microhardness,bonding strength,abrasion wear and corrosion resistance were investigated.The microstructures of the cladding layers were analyzed by using X-ray diffraction(XRD),scanning electron microscopy(SEM),and energy dispersive spectrometry(EDS).The results show that the bonding strength between the substrate and the two cladding layers were(432.6±21)and(438.3±12)MPa,respectively.Vickers hardness values of the two cladding layers were HV418.5and HV329.6,respectively.The corrosion current densities of the two coatings were2.926×10–6and6.858×10–6A/cm2after electrochemical corrosion test in3.5%NaCl solution,and the wear rate were1.78×10–7and1.46×10–6mm3/mN after sliding wear test,respectively.This indicates that a well metallurgical bonding between the coating and the substrate was achieved,the abrasion wear and corrosion resistance of both coatings had been greatly improved compared with the substrate.The novel cladding technology is promising for preparing wear-and-corrosion resistant coatings.
文摘By using the fault tree analysis in reliability theory as the systematical analysis approach, the dust suppression mechanism in a spray system with wetting agent is shown in a logic tree and some graphical models. From these diagrams, all factors related to the spray system and their cause and effect relationship can be seen clearly. Based on the built logic tree, several mathematical models and new ideas for expressing the dust suppressing efficiency in the spray system are put forward. The significance of all factors related to the efficiency of suppressing dust is qualitatively described. Furthermore, the new concepts, such as, the effective reaction time between dust particle and droplet, the expansion phenomenon of laden dust droplet, the functions of volatile and the relative size distribution efficiency of wetting agent are presented. All this richenes the existing mechanism of dust abatement by spraying wetting agent. At last, several problems that need to be further investigated are also suggested in the paper.
基金Project(51674096)supported by the National Natural Science Foundation of ChinaProject(E2016203119)supported by Hebei Natural Science Foundation of ChinaProject(18211045)supported by the Key Research and Development Foundation in Hebei Province of China
文摘Cooling strength is one of the important factors affecting microstructure and properties of gas cylinders during quenching process,and reasonable water spray volume can effectively improve the quality of gas cylinders and reduce production costs.To find the optimal water spray parameters,a fluid-solid coupling model with three-phase flow was established in consideration of water-vapor conversion.The inner and outer walls of gas cylinder with the dimensions of d914 mm×38 mm×12000 mm were quenched using multi-nozzle water spray system.The internal pressure,average heat transfer coefficient(have)and stress of the gas cylinder under different water spray volumes during quenching process were studied.Finally,the mathematical model was experimentally verified.The results show that both the internal pressure and have increase along with the increase of spray volume.The internal pressure increases slowly first and then rapidly,but have increases rapidly first and then slowly.To satisfy hardenability of gas cylinders,the minimum spray volume should not be less than 40 m^3/(h·m).The results of stress indicate that water spray quenching will not cause deformation of bottle body in the range of water volume from 40 to 290 m^3/(h·m).
基金Project(CXLX14-1098)supported by Jiangsu Province Postgraduate Scientific Research Innovation Program,China
文摘The surface of 1Cr5 Mo heat-resistant steel welding joint was processed with CO2 laser, and the corrosion behaviors before and after laser heat treatment(LHT) were investigated in the salt spray corrosion environments. The microstructures, phases, residual stresses and retained austenite content of 1Cr5 Mo steel welding joint before and after LHT were analyzed with optical microscope and X-ray diffraction, respectively. The cracking morphologies and chemical compositions of corrosion products after salt spray corrosion were analyzed with field emission scanning electron microscopy(FESEM) and energy disperse spectroscopy(EDS), respectively, the polarization curves were measured on a PS-268 A type electrochemical workstation, and the mechanism of corrosion resistance by LHT was investigated as well. The results show that the passive film of original sample is destroyed owing to the corrosive media penetrating into the subsurface, resulting in the redox reaction. The content of residual austenite in the surface and the self-corrosion potential are increased by LHT, which is contributed to improving the capability of salt spray corrosion resistance.
文摘Fluorine doped tin oxide SnO2：F thin films were prepared by the spray pyrolysis （SP） technique on glass substrates by using SnC12.2H2O as a precursor and NH4F and HF as doping compounds. A comparison between the properties of the films obtained by using the two doping compounds was performed by using I-V characteristics in the dark at room temperature, AC measurements, and transmittance. It is found that the films prepared by using HF have smaller resistivity, lower impedance and they are less capacitive than films prepared by using NH4F. In addition, these films have higher transmittance, higher optical bandgap energy and narrower Urbach tail width. These results are interesting for the use of SnO2：F as forecontact in CdS/CdTe solar cells.
基金Project (9140A12020306BQ0117) supported by the Commission of Science Technology and Industry for National DefenseProject ( 1040012040101) supported by the Excellent Young Teacher Foundation of Beijing Institute of Technology
文摘Based on the turbulence jet model, with respect to Ar-He mixture plasma gas injecting to ambient atmosphere, the temperature filed and velocity field under typical working conditions were investigated. Given the conditions of I=900 A, FAr= 1.98 m^3/h, FEe=0.85 m^3/h, it is found that both the temperature and the velocity undergo a plateau region near the nozzle exit （0-10 mm） at the very first stage, then decrease abruptly from initial 13 543 K and 778.2 m/s to 4 000 K and 260.0 m/s, and finally decrease slowly again. Meanwhile, the radial temperature and radial velocity change relatively slow. The inner mechanism for such phenomena is due to the complex violent interaction between the high-temperature and high-velocity turbulent plasma jet and the ambient atmosphere. Compared with traditional methods, the initial working conditions can be directly related to the temperature and velocity fields of the plasma jet by deriving basic boundary conditions.
文摘The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investiga ted by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introdu cing a transition layer between Ni alloy substrate and ZrO 2 ceramic coating guarantees the high quality and properties of the coatings; ZrO 2 coatings doped with a little SiO 2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO 2 coating materials without SiO 2 ;the improvement in performance of ZrO 2 coating doped with SiO 2 is due to forming more dense coating structure by self closing effects of the flaws and pores in the ZrO 2 coatings.
基金supported by Erzincan University Scientific Research Project(Project No:09.02.01)and Tübitak-Bideb National Scholarship Program for PhD S tudent
文摘In this study,Tungsten Oxide(WO_3)thin films were prepared by Chemical Spray Pyrolysis(CSP)and Spin Coating(SC)techniques and it was investigated effects of technique and parameter on the films.WO_3 thin films were deposited on ITO(Indium Tin Oxide)coated glasses.The structural,optical and electrochromic properties of the WO_3 thin films were characterized by XRD,SEM,UV,and CV measurements.The sharpest(200)peak was observed in the XRD spectra and optical band gaps were calculated around 2.6～3.1 eVvia UV-Vis spectra for all of the samples.Micro fibrous reticulated surface(filamentous like)morphology for the films deposited by CSP technique and smooth surface morphology with high optical transmittance for the film deposited by SC Technique were obtained from SEM images.In addition to these results,it was revealed that all the samples exhibit good electrochromic performance.
文摘The Fe-based coatings in powder form were deposited on a steel type E335 by flame spraying technique.The effects of the post heat treatment on the microstructure and the mechanical properties of sprayed coatings were studied.Post heat treatment was conducted in a furnace in air at 623 K,823 K and 1023 K for 1 h and then cooled in air.The results showed that with the increase of annealing temperature,the microstructure of coating treated at 823 K and 1023 K had several changes as follows:the reduction of porosity,formation of carbides and oxides.It was found that the solid solution FCC(Fe,Ni),intermetallic compound AlFe3 and carbides[Fe,C]were the main phases for coatings as-sprayed and treated at 623 K and while iron carbide,molybdenum carbide and oxide as Fe3O4 became the main phases and reinforced the solid solution FCC(Fe,Ni)phase for annealed coatings at 823 K.However,it was observed the disappearance of molybdenum carbide and oxide Fe3O4 at 1023 K.The coating annealed at 823 K exhibited an excellent wear resistance than the as-sprayed and annealed coatings at 623 K and 1023 K and shows the lower wear rate than another coating treated or as sprayed.
文摘Indium doped cadmium sulfide thin films （CdS：In） were produced by the spray pyrolysis technique on glass substrates. AC measurements were used to investigate the electrical properties of the films depending on Brick-layer model for polycrystalline materials. The measurements were performed at room temperature in the dark and room light in the frequency range from 20 Hz to 1 MHz using coplanar indium electrodes. The data were analyzed by using Bode plots for the impedance Z and dielectric loss tang with frequencyf It is found that the impedance has no dependence on frequency in the low frequency region but has 1/f dependence in the high frequency region. One dielectric loss peak is obtained, which means the presence of a single relaxation time, and hence the films are modeled by just one RC circuit which represents the grains. This means that there is just one conduction mechanism that is responsible for the conduction in the bulk, due to electronic transport through the grains. Real values of the impedance in the low frequency region and relaxation times for treated and as-deposited fihns were estimated.
基金Project(50604018) supported by the National Natural Science Foundation of China
文摘With citric acid as a polymeric agent layered LiNi0.8Co0.2O2 materials were synthesized by a spray pyrolysis method. The LiNi0.sCo0.2O2 particles were characterized by means of XRD, SEM and TEM. The electrochemical performances of LiNi0.8Co0.2O2 particles were studied in a voltage window of 3.00-4.35 V and at a current density of 30 mA/g. The results show that in the pilot-scale spray pyrolysis process, the morphology of particles is dependent upon the precursor concentration and flux of carrier gas. The initial discharge capacity of the LiNi0.8Co0.2O2particles at 720 ℃ for 12 h is 187.3 mA.h/g, and the capacity remains 96.8% with excellent cycleability after 30 cycles. The LiNi0.8Co0.2O2 samples synthesized under the optimized conditions by the spray pyrolysis method shows a good electrochemical performance.
文摘The functionally graded thermal barrier coatings （FG-TBCs） with 80%ZrO2-13%CeO2-7%Y2O3 （C-YSZ）/NiCoCrAlY were prepared using a recently developed supersonic plasma spraying（S-PS） with dual powder feed ports system. The thermal shock experiment of FG-TBCs specimens was carried out by means of the automatic thermal cycle device, in which the samples were heated to 1200℃ by oxygen-acetylene flame jet then water-quenched to ambient temperature. The temperature—time curves of specimens and photographs can be watched on-line and recorded by a computer during the test. The results show that the totally 1mm-thick FG-TBCs have excellent thermal shock resistance due to the fact that the coatings have no any peeling-off after 200 thermal cycles. The microstructures and morphologies of FG-TBCs were characterized and analyzed by SEM.
基金Projects(U1202274,51004033,51204040)supported by the National Natural Science Foundation of ChinaProject(2012AA062303)supported by the National High Technology Research and Development Program of China+2 种基金Project(2012BAE01B02)supported by the National Science and Technology Support Program of ChinaProject(L2014096)supported by the Education Department of Liaoning Province,ChinaProject(N130702001)supported by the Fundamental Research Funds for the Central Universities,China
文摘The effects of pyrolysis mode and pyrolysis parameters on Cl content in alumina were investigated, and the alumina products were characterized by XRD, SEM and ASAP. The experimental results indicate that the spray pyrolysis efficiency is higher than that of static pyrolysis process, and the reaction and evaporation process lead to a multi-plot state of the alumina products by spray pyrolysis. Aluminum phase starts to transform into γ-Al2O3 at spray pyrolysis temperature of 600 °C, which is about 200 °C lower than that of static pyrolysis process. The primary particle size of γ-Al2O3 product is 27.62 nm, and Cl content in alumina products is 0.38% at 800 °C for 20 min.
基金Project(06YFJMCI5500) supported by the Natural Science Foundation of Tianjin City of China
文摘The downstream water-air heat and moisture transfer system in a moving coordinate was studied. The relationship between the diameter of the misted droplets and the spray pressure was determined. Based on the theory of the relative velocity,the two-phase flow mode of the spray chamber and the efficiency equation for heat and moisture exchange were established. Corrections were carried out for the efficiency equation with spray pressure of 157 kPa. The results show that the pressure plays an important part in determining the efficiency of heat and moisture exchange. When the spray pressure is less than 157 kPa,better coincidence is noticed between the theoretical analysis and the test results with the error less than 6%. Greater error will be resulted in the case when the spray pressure is beyond 157 kPa. After the correction treatment,the coincidence between the theoretical and the experimental results is greatly improved.
文摘Principle of multilayer spray forming and preparation technique of tubes and billets by it were presented and described in the article. The marked characteristic of multilayer spray forming technology is the to and fro movement of spray system, so the preform is deposited layer by layer with the surface of the deposit retaining relatively low temperature during the spray forming process. The two outstanding advantages of multilayer spray forming are as follows: suitable for manufacturing large dimension blanks, higher solidification cooling rate. Now Al Fe V Si alloy (8009) and SiC particle reinforced aluminium alloy metal matrix composite billets of 300 600 mm in diameter and tubular blanks of size up to 650 mm in outer diameter, 360 mm in inner diameter and 1 200 mm in length have been made with the technology. After extrusion, the material has good properties.
