A process was proposed to convert and separate selenium and arsenic in copper anode slime(CAS) by low-temperature alkali fusion process.Central composite design was employed to optimize the effective parameters,in whi...A process was proposed to convert and separate selenium and arsenic in copper anode slime(CAS) by low-temperature alkali fusion process.Central composite design was employed to optimize the effective parameters,in which Na OH/CAS mass ratio,fusion temperature and fusion time were selected as variables,and the conversion ratio of selenium and arsenic as responses.Second-order polynomial models of high significance and 3D response surface plots were constructed to show the relationship between the responses and the variables.Optimum area of >90% selenium conversion ratio and >90% arsenic conversion ratio was obtained by the overlaid contours at Na OH/CAS mass ratio of 0.65-0.75,fusion temperature of 803-823 K and fusion time of 20-30 min.The models are validated by experiments in the optimum area,and the results demonstrate that these models are reliable and accurate in predicting the fusion process.展开更多
The application of microwave irradiation for pretreatment of copper anode slime with high nickel content prior to pressure sulfuric acid leaching has been proposed.The microwave-assisted pretreatment is a rapid and ef...The application of microwave irradiation for pretreatment of copper anode slime with high nickel content prior to pressure sulfuric acid leaching has been proposed.The microwave-assisted pretreatment is a rapid and efficient process.Through the technology of microwave assisted pretreatment-pressure leaching of copper anode slime,copper,tellurium,selenium and nickel are almost completely recovered.Under optimal conditions,the leaching efficiencies of copper,tellurium,selenium and nickel are 97.12%,95.97%,95.37% and 93.90%,respectively.The effect of microwave radiation on the temperature of copper anode slime and leaching solution is investigated.It is suggested that the enhancement on the recoveries of copper,tellurium and selenium can be attributed to the temperature gradient which is caused by shallow microwave penetration depth and super heating occurring at the solid–liquid interface.The kinetic study shows that the pressure leaching of copper anode slime,with and without microwave assisted pretreatment,are both controlled by chemical reactions on the surfaces of particles.It is found that the activation energy calculated for microwave-assisted pretreatment-pressure leaching(49.47 kJ/mol) is lower than that for pressure leaching which is without microwave assisted pretreatment(60.57 kJ/mol).展开更多
Coal slimes are mainly composed of coal and clay particles.The interaction energies among these particles were calculated using extended DLVO(DERJAGUIN-LANDAU-VERWEY-OVERBEEK)theory and the aggregation mechanisms were...Coal slimes are mainly composed of coal and clay particles.The interaction energies among these particles were calculated using extended DLVO(DERJAGUIN-LANDAU-VERWEY-OVERBEEK)theory and the aggregation mechanisms were analyzed based on the settling experiments for coal-kaolinite and coal-montmorillonite suspensions,respectively,under different conditions of water hardness.The results indicate that for coal-kaolinite suspensions,as the water hardness reaches 10.0mol/L,the coal particles aggregate with each other easily,and then,the coal particles may aggregate with kaolinite particles.However,no aggregation occurs between kaolinite particles.A clay platelet network is formed in coal-montmorillonite suspensions by montmorillonite particles and coal particles are captured into the network.Coal and montmorillonite particles settle completely.展开更多
Fine particle flotation has been one of the main problems in many mineral processing plants.The bubble particle collision rate is very low for fine particles,which reduces flotation efficiency.Also,the existence of sl...Fine particle flotation has been one of the main problems in many mineral processing plants.The bubble particle collision rate is very low for fine particles,which reduces flotation efficiency.Also,the existence of slimes is,generally,detrimental to the flotation process,affecting the selectivity and the quality of the concentrates.Besides,it causes an increase in reagents consumption.Hence,in most of processing plants,some of these particles are transmitted to the tailing ponds to reduce the effects of these problems and increase the selectivity of the process.Esfordi phosphate plant in Iran loses more than 30%of its capacity as particles with d 80 finer than 30μm.These fine particles with 15.9%P_(2)O_(5)content are transferred to tailing dam.Processing of fine particles is very important for phosphate industry from economic and environmental aspects.This study addressed the processing of fine tailings(slimes)from a phosphate ore concentrator via flotation,despite the traditional view that ultrafine particles do not float.Phosphate flotation performances in the presence and absence of nanobubbles(NBs)in both mechanical and column cells were compared according to the metallurgical results of the process.NBs(generated by hydrodynamic cavitation)have interesting and exclusive properties such as high stability,durability and high surface area per volume,leading to increase of their utilization in mining-metallurgy and environmental areas.The results of this study revealed that,in the absence of NBs,a concentrate containing 26.9%P_(2)O_(5)with a recovery of 29.13%was obtained using mechanical cells in comparison to 31.6%P_(2)O_(5)with a recovery of 32.74%obtained using column flotation.In the presence of NBs,the recoveries of the concentrate of the mechanical and column flotation increased to 40.49%and 41.26%with 28.47%and 30.43%P_(2)O_(5)contents,respectively.Comparative study showed that the column flotation was almost more efficient for processing the phosphate ore in the presence of the NBs,and had thicker froth layer compared to the mechanical flotation.展开更多
To research a novel technology for dry coarse coal slime beneficiation and extend its application, active pulsing air separation technology was investigated by DEM-CFD coupling simulation approach. The results show th...To research a novel technology for dry coarse coal slime beneficiation and extend its application, active pulsing air separation technology was investigated by DEM-CFD coupling simulation approach. The results show that the ash content of feed is reduced by 10% 15% and the organic efficiency is up to 91.78% by using the active pulsing air separation technology. The gas solid flow in the active pulsing air classifier was simulated. Meanwhile, the characteristics of particle motion and the separation process of different particles were analyzed, and the mechanical structure of the classifier was also modified to achieve high separation efficiency. Therefore, a novel high-efficiency dry beneficiation technique was advanced for coarse coal slime.展开更多
基金Project(51234009)supported by the National Natural Science Foundation of ChinaProject(2014DFA90520)supported by International Cooperation Program of Ministry of Science of ChinaProject(2013A100003)supported by the Production,Teaching and Research Program of Guangdong Province,China
文摘A process was proposed to convert and separate selenium and arsenic in copper anode slime(CAS) by low-temperature alkali fusion process.Central composite design was employed to optimize the effective parameters,in which Na OH/CAS mass ratio,fusion temperature and fusion time were selected as variables,and the conversion ratio of selenium and arsenic as responses.Second-order polynomial models of high significance and 3D response surface plots were constructed to show the relationship between the responses and the variables.Optimum area of >90% selenium conversion ratio and >90% arsenic conversion ratio was obtained by the overlaid contours at Na OH/CAS mass ratio of 0.65-0.75,fusion temperature of 803-823 K and fusion time of 20-30 min.The models are validated by experiments in the optimum area,and the results demonstrate that these models are reliable and accurate in predicting the fusion process.
基金Project(2012BAE06B05)supported by the National Science and Technology Support Program of ChinaProject(N130602004)supported by the Fundamental Research Funds for the Central Universities of China
文摘The application of microwave irradiation for pretreatment of copper anode slime with high nickel content prior to pressure sulfuric acid leaching has been proposed.The microwave-assisted pretreatment is a rapid and efficient process.Through the technology of microwave assisted pretreatment-pressure leaching of copper anode slime,copper,tellurium,selenium and nickel are almost completely recovered.Under optimal conditions,the leaching efficiencies of copper,tellurium,selenium and nickel are 97.12%,95.97%,95.37% and 93.90%,respectively.The effect of microwave radiation on the temperature of copper anode slime and leaching solution is investigated.It is suggested that the enhancement on the recoveries of copper,tellurium and selenium can be attributed to the temperature gradient which is caused by shallow microwave penetration depth and super heating occurring at the solid–liquid interface.The kinetic study shows that the pressure leaching of copper anode slime,with and without microwave assisted pretreatment,are both controlled by chemical reactions on the surfaces of particles.It is found that the activation energy calculated for microwave-assisted pretreatment-pressure leaching(49.47 kJ/mol) is lower than that for pressure leaching which is without microwave assisted pretreatment(60.57 kJ/mol).
基金Project(50425168)supported by the National Natural Science Foundation of ChinaProject (0100471413)supported by China Postdoctoral Science FoundationProject (201104547)supported by Pisdoctorcal Science Foundation of Jiangsu Province,China
文摘Coal slimes are mainly composed of coal and clay particles.The interaction energies among these particles were calculated using extended DLVO(DERJAGUIN-LANDAU-VERWEY-OVERBEEK)theory and the aggregation mechanisms were analyzed based on the settling experiments for coal-kaolinite and coal-montmorillonite suspensions,respectively,under different conditions of water hardness.The results indicate that for coal-kaolinite suspensions,as the water hardness reaches 10.0mol/L,the coal particles aggregate with each other easily,and then,the coal particles may aggregate with kaolinite particles.However,no aggregation occurs between kaolinite particles.A clay platelet network is formed in coal-montmorillonite suspensions by montmorillonite particles and coal particles are captured into the network.Coal and montmorillonite particles settle completely.
基金Project supported by Iran Mineral Processing Research Center(IMPRC)。
文摘Fine particle flotation has been one of the main problems in many mineral processing plants.The bubble particle collision rate is very low for fine particles,which reduces flotation efficiency.Also,the existence of slimes is,generally,detrimental to the flotation process,affecting the selectivity and the quality of the concentrates.Besides,it causes an increase in reagents consumption.Hence,in most of processing plants,some of these particles are transmitted to the tailing ponds to reduce the effects of these problems and increase the selectivity of the process.Esfordi phosphate plant in Iran loses more than 30%of its capacity as particles with d 80 finer than 30μm.These fine particles with 15.9%P_(2)O_(5)content are transferred to tailing dam.Processing of fine particles is very important for phosphate industry from economic and environmental aspects.This study addressed the processing of fine tailings(slimes)from a phosphate ore concentrator via flotation,despite the traditional view that ultrafine particles do not float.Phosphate flotation performances in the presence and absence of nanobubbles(NBs)in both mechanical and column cells were compared according to the metallurgical results of the process.NBs(generated by hydrodynamic cavitation)have interesting and exclusive properties such as high stability,durability and high surface area per volume,leading to increase of their utilization in mining-metallurgy and environmental areas.The results of this study revealed that,in the absence of NBs,a concentrate containing 26.9%P_(2)O_(5)with a recovery of 29.13%was obtained using mechanical cells in comparison to 31.6%P_(2)O_(5)with a recovery of 32.74%obtained using column flotation.In the presence of NBs,the recoveries of the concentrate of the mechanical and column flotation increased to 40.49%and 41.26%with 28.47%and 30.43%P_(2)O_(5)contents,respectively.Comparative study showed that the column flotation was almost more efficient for processing the phosphate ore in the presence of the NBs,and had thicker froth layer compared to the mechanical flotation.
基金Projects(51221462,51134022,51074156)supported by the National Natural Science Foundation of ChinaProject(2012CB214904)supported by the National Basic Research Program of ChinaProject(20120095130001)supported by Specialized Research Fund for the Doctoral Program of Higher Education,China
文摘To research a novel technology for dry coarse coal slime beneficiation and extend its application, active pulsing air separation technology was investigated by DEM-CFD coupling simulation approach. The results show that the ash content of feed is reduced by 10% 15% and the organic efficiency is up to 91.78% by using the active pulsing air separation technology. The gas solid flow in the active pulsing air classifier was simulated. Meanwhile, the characteristics of particle motion and the separation process of different particles were analyzed, and the mechanical structure of the classifier was also modified to achieve high separation efficiency. Therefore, a novel high-efficiency dry beneficiation technique was advanced for coarse coal slime.
