In the paper, the experimental researches were carr ie d out to discuss the roundness forming rule and the influence of cutting paramet ers on roundness by ultrasonic vibration cutting of the camera’s guiding drawtu ...In the paper, the experimental researches were carr ie d out to discuss the roundness forming rule and the influence of cutting paramet ers on roundness by ultrasonic vibration cutting of the camera’s guiding drawtu be with 47.75 mm diameter and 0.6～1.5 mm wall thickness. The research results s h ow that the roundness error of ultra-thin wall parts in ultrasonic vibration cu tting is only one third of that in common cutting. The relations between the rou ndness error and the cutting parameters behave as: (1) The roundness error in co mmon cutting decreases gradually with the rise of cutting speed, while in ultras onic cutting, the roundness changes not obviously till the cutting speed is up t o a value, which is nearly equal to one third of the critical velocity. Then the roundness of workpiece will begin to increase slowly. (2) The roundness error i ncreases along with the feed rate both in common cutting and ultrasonic cutting. (3) Within the range of cutting depth in experiment, the influence of cutting d epth on the roundness error is more obvious in common cutting than that in ultra sonic vibration cutting. The conclusions are useful in machining such precise ul tra-thin wall parts. According to the tests, the following conclusions can be o btained: 1) Compared with common cutting, ultrasonic cutting can decrease effect ively roundness error of the workpiece. Under the same condition, the roundness error of the ultra-thin wall part in ultrasonic turning is about one third of t hat in common cutting. 2) In common cutting, cutting depth and feed rate have mu ch influence on the roundness and the influence of cutting velocity is little. W hile in ultrasonic cutting, the roundness was influenced heavily only when feed rate is more than 0.1 mm/r and cutting speed is more than 1/3 of the critical ro tation speed, cutting depth has little influence on the roundness in the experim ent. 3) Kerosene-oil is an optimum cutting fluid in machining ultra-thin wall workpiece. 4) To machine the ultra-thin wall precision part, ultrasonic cutting is the perfect method which can decrease the roundness error effectively an d ensure high quality of the surface.展开更多
with the merits of the easy manufacture and the long service life and the processing the inside or outside form surface, round body form tool is extensive use in large scales production. Its main demerit is the big hy...with the merits of the easy manufacture and the long service life and the processing the inside or outside form surface, round body form tool is extensive use in large scales production. Its main demerit is the big hyperbolic error which is caused in the process of processing cone, but about the discussion of hyperbolic error, there are two drawbacks in the current books and documents: (1) The error measuring plane is established on the rake face of tool, which doesn’t coincide with the actual measuring plane (axial plane) of work piece; (2) When the influential elements of error are analyzed, single parameter is only discussed. In order to overcome these demerits, the mathematical model of hyperbolic error on the axial plane of work piece is built in this paper when round body form tool processes cone. The fundamental reason which causes hyperbolic error when round body form tool processes cone is that the line profile replaces the curve profile of theory in the radial cut plane of tool in the design and manufacture of tool. In order to evaluate the mathematical formula of its error, firstly, the equation of cone of work piece must be established, secondly, the equation of cutting lip in the rake face is established, then, the profile equation of the radial plane of tool is evaluated on the condition that coordinate is changed, at last, the hyperbolic error is derived according to the equation and the substitutional line equation, and the error is converted to the axial plane of work piece which is coincided with the measuring plane. The actual calculation and the theory analysis indicated that if the cone length and the coning of the cone of work piece are fixed, the main elements which affect the hyperbolic error in the axial plane of work piece are the outside diameter R of round body form tool, the rake angle and the rear angle in "base point". If these three parameters are combined rationally, the hyperbolic error is minimum when round body form tool process cone, and the machining precision of work piece can be improved, on the condition that neither the work capacity of the tool design nor the manufacture cost of tool increases.展开更多
China is the largest iron ore importing country,and the iron and steel enterprises have been being under heavy cost burden without the control of the import price of iron ore. With the increasing output of the iron an...China is the largest iron ore importing country,and the iron and steel enterprises have been being under heavy cost burden without the control of the import price of iron ore. With the increasing output of the iron and steel enterprises,the demand for iron ore is higher and higher. However,the international price volatility of iron ore has great influence upon the management of the iron and steel enterprises and iron ore enterprises in China,so it is necessary to analyze such an influence and the primary cause of the price declining of iron ore. Moreover,based on the analysis,this paper gives two suggestions to the development of the iron and steel enterprises.展开更多
Through the analysis of roundness error separation technique of three-point method and based on the invariability and periodicity of the geometrical characteristic of measured round contour, a new matrix algorithm, wh...Through the analysis of roundness error separation technique of three-point method and based on the invariability and periodicity of the geometrical characteristic of measured round contour, a new matrix algorithm, which can be used to solve directly the roundness of the measured round contour without Fourier transform, is presented. On the basis of the research and analysis of the rotation error movement which is separated by using the three-point method, a mathematical equation is derived, which can be used to separate the eccentric motion of least square center of measured round contour and the pure rotation motion error of spindle in rotation motion. The correctness of this method is validated by means of simulation.展开更多
文摘In the paper, the experimental researches were carr ie d out to discuss the roundness forming rule and the influence of cutting paramet ers on roundness by ultrasonic vibration cutting of the camera’s guiding drawtu be with 47.75 mm diameter and 0.6～1.5 mm wall thickness. The research results s h ow that the roundness error of ultra-thin wall parts in ultrasonic vibration cu tting is only one third of that in common cutting. The relations between the rou ndness error and the cutting parameters behave as: (1) The roundness error in co mmon cutting decreases gradually with the rise of cutting speed, while in ultras onic cutting, the roundness changes not obviously till the cutting speed is up t o a value, which is nearly equal to one third of the critical velocity. Then the roundness of workpiece will begin to increase slowly. (2) The roundness error i ncreases along with the feed rate both in common cutting and ultrasonic cutting. (3) Within the range of cutting depth in experiment, the influence of cutting d epth on the roundness error is more obvious in common cutting than that in ultra sonic vibration cutting. The conclusions are useful in machining such precise ul tra-thin wall parts. According to the tests, the following conclusions can be o btained: 1) Compared with common cutting, ultrasonic cutting can decrease effect ively roundness error of the workpiece. Under the same condition, the roundness error of the ultra-thin wall part in ultrasonic turning is about one third of t hat in common cutting. 2) In common cutting, cutting depth and feed rate have mu ch influence on the roundness and the influence of cutting velocity is little. W hile in ultrasonic cutting, the roundness was influenced heavily only when feed rate is more than 0.1 mm/r and cutting speed is more than 1/3 of the critical ro tation speed, cutting depth has little influence on the roundness in the experim ent. 3) Kerosene-oil is an optimum cutting fluid in machining ultra-thin wall workpiece. 4) To machine the ultra-thin wall precision part, ultrasonic cutting is the perfect method which can decrease the roundness error effectively an d ensure high quality of the surface.
文摘with the merits of the easy manufacture and the long service life and the processing the inside or outside form surface, round body form tool is extensive use in large scales production. Its main demerit is the big hyperbolic error which is caused in the process of processing cone, but about the discussion of hyperbolic error, there are two drawbacks in the current books and documents: (1) The error measuring plane is established on the rake face of tool, which doesn’t coincide with the actual measuring plane (axial plane) of work piece; (2) When the influential elements of error are analyzed, single parameter is only discussed. In order to overcome these demerits, the mathematical model of hyperbolic error on the axial plane of work piece is built in this paper when round body form tool processes cone. The fundamental reason which causes hyperbolic error when round body form tool processes cone is that the line profile replaces the curve profile of theory in the radial cut plane of tool in the design and manufacture of tool. In order to evaluate the mathematical formula of its error, firstly, the equation of cone of work piece must be established, secondly, the equation of cutting lip in the rake face is established, then, the profile equation of the radial plane of tool is evaluated on the condition that coordinate is changed, at last, the hyperbolic error is derived according to the equation and the substitutional line equation, and the error is converted to the axial plane of work piece which is coincided with the measuring plane. The actual calculation and the theory analysis indicated that if the cone length and the coning of the cone of work piece are fixed, the main elements which affect the hyperbolic error in the axial plane of work piece are the outside diameter R of round body form tool, the rake angle and the rear angle in "base point". If these three parameters are combined rationally, the hyperbolic error is minimum when round body form tool process cone, and the machining precision of work piece can be improved, on the condition that neither the work capacity of the tool design nor the manufacture cost of tool increases.
基金the staged achievement of humanities and social sciences program funded by the Ministry of Education(14YJCZH055,13YJC790179)the special program funded by China post-doctoral scientific fund(2014T70703)+1 种基金initial funded program for returned overseas students(2014001159224)the special program funded by the basic scientific research business expenses for central universities(105274054)
文摘China is the largest iron ore importing country,and the iron and steel enterprises have been being under heavy cost burden without the control of the import price of iron ore. With the increasing output of the iron and steel enterprises,the demand for iron ore is higher and higher. However,the international price volatility of iron ore has great influence upon the management of the iron and steel enterprises and iron ore enterprises in China,so it is necessary to analyze such an influence and the primary cause of the price declining of iron ore. Moreover,based on the analysis,this paper gives two suggestions to the development of the iron and steel enterprises.
基金Henan Innovation Project for University Prominent Research Talents (2004KYCX006)Ph.D.Inital Foundation of Henan University of Science &Techonologythe Natural Science Foundation of Henan Education Agency (2008A460007)
文摘Through the analysis of roundness error separation technique of three-point method and based on the invariability and periodicity of the geometrical characteristic of measured round contour, a new matrix algorithm, which can be used to solve directly the roundness of the measured round contour without Fourier transform, is presented. On the basis of the research and analysis of the rotation error movement which is separated by using the three-point method, a mathematical equation is derived, which can be used to separate the eccentric motion of least square center of measured round contour and the pure rotation motion error of spindle in rotation motion. The correctness of this method is validated by means of simulation.
