As the dominant seepage channel in rock masses,it is of great significance to study the influence of fracture roughness distribution on seepage and heat transfer in rock masses.In this paper,the fracture roughness dis...As the dominant seepage channel in rock masses,it is of great significance to study the influence of fracture roughness distribution on seepage and heat transfer in rock masses.In this paper,the fracture roughness distribution functions of the Bakhtiary dam site and Oskarshamn/Forsmark mountain were fitted using statistical methods.The COMSOL Multiphysics finite element software was utilized to analyze the effects of fracture roughness distribution types and empirical formulas for fracture hydraulic aperture on the seepage field and temperature field of rock masses.The results show that:(1)The fracture roughness at the Bakhtiary dam site and Oskarshamn/Forsmark mountain follows lognormal and normal distributions,respectively;(2)For rock masses with the same expected value and standard deviation of fracture roughness,the outflow from rock masses with lognormal distribution of fracture roughness is significantly larger than that of rock masses with normal distribution of fracture roughness;(3)The fracture hydraulic aperture,outflow,and cold front distance of the Li and Jiang model are significantly larger than those of the Barton model;(4)The outflow,hydraulic pressure distribution,and temperature distribution of the Barton model are more sensitive to the fracture roughness distribution type than those of the Li and Jiang model.展开更多
The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing character...The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.展开更多
The paper describes the feasibility and method of the application of virtual reality technology to grinding process, and introduces the modeling method of object entity in the environment of virtual reality. The simul...The paper describes the feasibility and method of the application of virtual reality technology to grinding process, and introduces the modeling method of object entity in the environment of virtual reality. The simulation process of grinding wheels and ground surface roughness is discussed, and the computation program system of numerical simulation is compiled with Visual C++ programming language. At the same time, the three-dimensional simulation models of grinding wheels and ground surface roughness are made with OpenGL tool. The choice of grinding wheels, the forecast of ground surface quality and some simulation results can be realized by interactively inputting grinding parameters. The paper applies virtual reality technology to grinding process,makes the model of virtual grinding wheel and simulates the grinding process. The roughness of ground surface is showed in three-dimensional images, and therefore the grinding technology is studied. Computer simulation can not only be used as a shortcut to analyze and research the grinding process, but also increase the research scope and content. The virtual reality technology used in the paper is an advanced visualized simulation with interaction. The surface roughness Ra on simulated ground workpiece can be calculated by the arithmetic average of contour warp absolute value in sampling length of simulated ground workpiece. The parameters of virtual wheel and simulated grinding process can be changed by interaction input, so the simulated results in the desired grinding condition are gained. The effect of each parameter to ground surface can be analyzed by comparing the grinding results in different condition.展开更多
Pre-knowledge of machined surface roughness is the key to improve whole machining efficiency and meanwhile reduce the expenditure in machining optical glass components.In order to predict the surface roughness in ultr...Pre-knowledge of machined surface roughness is the key to improve whole machining efficiency and meanwhile reduce the expenditure in machining optical glass components.In order to predict the surface roughness in ultrasonic vibration assisted grinding of brittle materials,the surface morphologies of grinding wheel were obtained firstly in the present work,the grinding wheel model was developed and the abrasive trajectories in ultrasonic vibration assisted grinding were also investigated,the theoretical model for surface roughness was developed based on the above analysis.The prediction model was developed by using Gaussian processing regression(GPR)due to the influence of brittle fracture on machined surface roughness.In order to validate both the proposed theoretical and GPR models,32sets of experiments of ultrasonic vibration assisted grinding of BK7optical glass were carried out.Experimental results show that the average relative errors of the theoretical model and GPR prediction model are13.11%and8.12%,respectively.The GPR prediction results can match well with the experimental results.展开更多
Wear and scuffing failures often occur in marine transmission gears due to high friction and flash temperature at the interface between the meshing-teeth.In this paper,a numerical solution procedure was developed for ...Wear and scuffing failures often occur in marine transmission gears due to high friction and flash temperature at the interface between the meshing-teeth.In this paper,a numerical solution procedure was developed for the predictions of transient friction and flash temperature in the marine timing gears during one meshing circle based on the 3D line contact mixed lubrication simulation,which had been verified by comparing the flash temperature with those from Blok’s theory.The effect of machined surface roughness on the mixed lubrication characteristics is studied.The obtained results for several typical gear pairs indicate that gear pair 4-6 exhibits the largest friction and the highest interfacial temperature increase due to severe rough surface asperity contacts,while the polished gear surfaces yield the smallest friction and the lowest interfacial temperature.In addition,the influences of the operating conditions and the gear design parameters on the friction-temperature behaviors are discussed.It is observed that the conditions of heavy load and low rotational velocity usually lead to significantly increased friction and temperature.In the meantime,by optimizing the gear design parameters,such as the modulus and the pressure angle,the performance of interfacial friction and temperature can be significantly improved.展开更多
The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with differ...The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with different surface micro-topographies,an interface feature model and a tribo-dynamics coupling model for the gear system are proposed in this paper.The effects of the gear tooth surface micro-topography on the oil film distribution,contact damping and friction are considered.The time-varying meshing stiffness and the static transmission error are included in the abovementioned models.An exemplary gear pair is analyzed using the proposed models to investigate the influence of the surface micro-topography on the dynamic characteristics of gear system under different micro-topographies and input torque conditions.Simulation results show that the effects of gear tooth micro-topography on the gear dynamic responses(including the friction and the vicious damping at the gear meshing interface and the vibration in the direction of offline of action)are highly dependent on the regularity of tooth surface.The vibration and noise can be significantly controlled by manufacturing a regular gear tooth profiles instead of random profiles.展开更多
Tribological characteristics and self-repairing effect of hydroxy-magnesium silicate (HMS) dispersed in lubricant oil on steel-to-steel friction pairs with various surface roughness were analyzed.The friction-reductio...Tribological characteristics and self-repairing effect of hydroxy-magnesium silicate (HMS) dispersed in lubricant oil on steel-to-steel friction pairs with various surface roughness were analyzed.The friction-reduction,anti-wear and self-repairing performance of various surface roughness friction pairs were examined by friction testing machine.An operation comparison was made between SJ10W-40 lubricant with and without HMS.The surface morphology and elementary composition of the grinding cracks were analyzed by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS).The results show that the lubrication state changes from boundary lubrication into mixed lubrication after operation in lubricant with HMS.The friction-reduction,anti-wear and self-repairing performance of the friction pairs with various surface roughness are distinctly different.There is a repairing film whose material is different from substrate material on the grinding cracks.In addition,Si,Mg,O,Al and other elements are deposited on the repairing film which contains nanocrystals of these elements.And HMS self-repairing material possesses superior performance of friction-reduction,anti-wear and self-repairing effects.展开更多
Surface roughness of quartz particles was determined by measuring the specific surface area of particles.The wettability characteristics of particles were determined by measuring the flotation rate using a laboratory ...Surface roughness of quartz particles was determined by measuring the specific surface area of particles.The wettability characteristics of particles were determined by measuring the flotation rate using a laboratory flotation cell.Experimental results show that the rod mill product has higher roughness than the ball mill product.For the particles with larger surface roughness,the flotation kinetics constant is also higher.Finally,empirical relationships between surface roughness(r) and the flotation kinetics constant(k) of quartz particles as k=A+Br+Cr0.5lnr+D/lnr+E/r and k=A+Br are presented,in which A,B,C,D and E are constants related to experimental conditions and mineralogical properties of mineral.展开更多
Ablation threshold is an important concept in the study of femtosecond laser micro-and nano-machining.In this paper,the ablation experiments of three kinds of surface roughness 4H-Si C substrates irradiated by femtose...Ablation threshold is an important concept in the study of femtosecond laser micro-and nano-machining.In this paper,the ablation experiments of three kinds of surface roughness 4H-Si C substrates irradiated by femtosecond laser were carried out.The feature thresholds were systematically measured for three surface roughness Si C substrates and found in the modification and annealing regions ranging from coincidence(R_(a)=0.5 nm)to a clear demarcation(R_(a)=5.5 nm),eventually being difficult to identify the presence of the former(R_(a)=89 nm).Under multi-pulse laser irradiation,oriented ripple structures were generated in the annealing region,where deep subwavelength ripples(about 110 nm,Λ≈0.2λ)can be generated above substrates with surface roughness higher than 5.5 nm.We investigated the effect of surface roughness on the ablation morphology,ablation threshold,and periodic structures of femtosecond laser ablation of 4H-Si C substrates,while the ablation threshold was tended to decrease and stabilize with the increase of pulse number N≥500.展开更多
In the present study,the effect of reduction of cutting fluid consumption on the surface quality and tool wear was studied.Mathematical models were developed to predict the surface roughness using response surface met...In the present study,the effect of reduction of cutting fluid consumption on the surface quality and tool wear was studied.Mathematical models were developed to predict the surface roughness using response surface methodology(RSM).Analysis of variance(ANOVA)was used to investigate the significance of the developed regression models.The results showed that the coefficient of determination values(R^2)for the developed models was 97.46%for dry,89.32%for flood mode(FM),and 99.44%for MQL,showing the high accuracy of fitted models.Also,under the minimum quantity lubrication(MQL)condition,the surface roughness improved by 23%−44%and 19%−41%compared with dry and FM,respectively,and the SEM images of machined surface proved the statement.The prepared SEM images of tool rake face also showed a considerable decrease in adhesion wear.Built-up edge and built-up layer were the two main products of the adhesion wear,and energy-dispersive X-ray spectroscopy(EDX)analysis of specific points on the tool faces helped to discover the chemical compositions of adhered materials.By changing dry and FM to MQL mode,dominant mechanism of tool wear in machining aluminum alloy was significantly decreased.Breakage wear that led to early failure of cutting edge was also controlled by MQL technique.展开更多
Modeling of rough surfaces with given roughness parameters is studied,where surfaces with Gaussian height distribution and exponential auto-correlation function(ACF) are concerned.A large number of micro topography sa...Modeling of rough surfaces with given roughness parameters is studied,where surfaces with Gaussian height distribution and exponential auto-correlation function(ACF) are concerned.A large number of micro topography samples are randomly generated first using the rough surface simulation method with FFT.Then roughness parameters of the simulated roughness profiles are calculated according to parameter definition,and the relationship between roughness parameters and statistical distribution parameters is investigated.The effects of high-pass filtering with different cut-off lengths on the relationship are analyzed.Subsequently,computing formulae of roughness parameters based on standard deviation and correlation length are constructed with mathematical regression method.The constructed formulae are tested with measured data of actual topographies,and the influences of auto-correlation variations at different lag lengths on the change of roughness parameter are discussed.The constructed computing formulae provide an approach to active modeling of rough surfaces with given roughness parameters.展开更多
Anodic oxide films of titanium alloy Ti-10V-2Fe-3Al were sealed in calcium acetate solution. The morphology and composition of the sealed films were investigated using scanning electron microscopy (SEM), atomic force ...Anodic oxide films of titanium alloy Ti-10V-2Fe-3Al were sealed in calcium acetate solution. The morphology and composition of the sealed films were investigated using scanning electron microscopy (SEM), atomic force microscope (AFM) and energy dispersive spectroscopy (EDS). The results show that the sealing process makes the anodic oxide films more uniform. Elemental calcium is presented through the whole depth of the anodic oxide films. The roughness of the anodic oxide films is reduced after the sealing process. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to study the corrosion behavior of the anodic oxide films. It is revealed that the sealing process improves the corrosion resistance of the anodic oxide film of titanium alloy Ti-10V-2Fe-3Al.展开更多
The cavitation incipience and development of water flow over a thin hydrofoil placed in the test section of high-speed cavitation tunnel were investigated.Hydrofoils with smooth and rough leading edge were tested for ...The cavitation incipience and development of water flow over a thin hydrofoil placed in the test section of high-speed cavitation tunnel were investigated.Hydrofoils with smooth and rough leading edge were tested for different upstream velocities and incidence angles.The observations clearly revealed that cavitation incipience is enhanced by roughness at incidence angle below 2°.This is in line with the former reports,according to whose roughness element decreases the wettability and traps a larger amount of gas.As a result,surface nucleation is enhanced with an increased risk of cavitation.Surprisingly,for higher incidence angles(>3°),it was found that cavitation incipience is significantly delayed by roughness while developed cavitation is almost the same for both smooth and rough hydrofoils.This unexpected incipience delay is related to the change in the boundary layer structure due to roughness.It was also reported a significant influence of roughness on the dynamic of developed cavitation and shedding of transient cavities.展开更多
The shear behavior of rock joints is important in solving practical problems of rock mechanics. Three group rock joints with different morphologies are made by cement mortar material and a series of CNL(constant norma...The shear behavior of rock joints is important in solving practical problems of rock mechanics. Three group rock joints with different morphologies are made by cement mortar material and a series of CNL(constant normal loading) shear tests are performed. The influences of the applied normal stress and joint morphology to its shear strength are analyzed. According to the experimental results, the peak dilatancy angle of rock joint decreases with increasing normal stress, but increases with increasing roughness. The shear strength increases with the increasing normal stress and the roughness of rock joint. It is observed that the modes of failure of asperities are tensile, pure shear, or a combination of both. It is suggested that the three-dimensional roughness parameters and the tensile strength are the appropriate parameter for describing the shear strength criterion. A new peak shear criterion is proposed which can be used to predict peak shear strength of rock joints. All the used parameters can be easily obtained by performing tests.展开更多
To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for desig...To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for designing a new robotic helical milling hole system, which could further improve robotic hole-making ability in airplane digital assembly. After analysis on the characteristics of helical milling hole, advantages and limitations of two typical robotic helical milling hole systems were summarized. Then, vector model of helical milling hole movement was built on vector analysis method. Finally, surface roughness calculation formula was deduced according to the movement principle of helical milling hole, then the influence of main technological parameters on surface roughness was analyzed. Analysis shows that theoretical surface roughness of hole becomes poor with the increase of tool speed ratio and revolution radius. Meanwhile, the roughness decreases according to the increase of tool teeth number. The research contributes greatly to the construction of roughness prediction model in helical milling hole.展开更多
In the present work,samples of Al-Si-Cu piston alloy after T6 heat treatment were exposed for 2 h at temperatures ranging from 400 to 550°C.The evolution of surface roughness and microstructure of the alloy durin...In the present work,samples of Al-Si-Cu piston alloy after T6 heat treatment were exposed for 2 h at temperatures ranging from 400 to 550°C.The evolution of surface roughness and microstructure of the alloy during thermal exposure was studied by combination methods of roughness profiles,optical and scanning electron microscopy as well as XRD analysis.It is found that the roughness and mass of the alloy increase with the raise of the thermal exposure temperature,and the increasing rates of them are slow as the exposure temperature is below 500°C,but accelerates abruptly when the temperature is higher than 500°C.The variation of surface roughness of the alloy is closely related to phase transformation and oxidation during the thermal exposure.展开更多
The gemstone cutting is a useful process to create shapes on rocks and minerals. This is done through the steps sawing, grinding, faceting and polishing, thus providing better light reflection in the pavilion with spe...The gemstone cutting is a useful process to create shapes on rocks and minerals. This is done through the steps sawing, grinding, faceting and polishing, thus providing better light reflection in the pavilion with specific angles for each translucent mineral; brightness on the surface, aesthetic appreciation and their use in the jewellery industry.展开更多
During the second development and the design of AutoCAD, it’s necessary for us to choose roughness according to the part’s precision grade, it’s connecting relationship, and look up the list. In order to make the d...During the second development and the design of AutoCAD, it’s necessary for us to choose roughness according to the part’s precision grade, it’s connecting relationship, and look up the list. In order to make the designer and programmer get the precision grade quickly and accurately, and decide the roughness in the drawing, this article analyze the relationship between the precision and roughness on the basis of analyzing method, and consider the experience in practice, then carry out a set of method formula, so that design and programming Autolisp become easier. Firstly,Research and analysis of the relationship between roughness and part’s precision. 1) Define the lowest value of roughness according to the tolerance of dimensions In general, roughness and dimension tolerance are advanced when the fit is decided, their function is different, and there is no fixed math relationship, but we should coordinate them. They always coordinate with the fitness. As a result, we can get the lowest value of roughness though dimension tolerance. 2) The conversion relationship between Ra and Rz In general, Ra and Rz can be decided freely. The result is different if there are two kinds of parameter, we always consider Ra when the grade is 5～12, but Rz is considered when the grade is 1～4. When a grade of roughness is needed, it’s value must not be lower than this grade, but can tigher than it. The roughness is devided in 12 grade in ISO1320, that is Ra:N1～N12. According to the reference document, we know the conversion relationship between Ra and Rz. 3) The relationship between Rz and dimension tolerance The relationship between Rz and dimension tolerance is decided as blow: it’s value is 1/3～1/7 of Rz. Large dimension needs large tolerance, and get the Rz by small ratio. Small dimension needs small tolerance, and get the Rz by large ratio, but not higher than 1/2. Secondly,The relationship formula between Ra and dimension tolerance. Devide it into sections according to the priority sequence of number, then calculate tolerance unit i by getting the average of the start dimension and end dimension (D 1D 2 ), which make the error consistent and the error is easy to arrange in the form of priority sequence of number. The relationship formula between tolerance and roughness is below: R a=14R z=14IT·N13～17=112～128·N·0.45KF(S 3D+0.001D](roughness grade≤5). R a=15R z=15IT·N13～17=115～135·N·(roughness grade≤5). R a=15R z=15IT·N13～17=115～135·N·3D+0.001D](roughness grade≥6). (roughness grade≥6).展开更多
The effect of surface roughness of aluminum oxide (95%) substrate on the properties of Ni-Cr alloy thin film is studied.The thin films are prepared on the substrates with different roughness by using magnetron sputter...The effect of surface roughness of aluminum oxide (95%) substrate on the properties of Ni-Cr alloy thin film is studied.The thin films are prepared on the substrates with different roughness by using magnetron sputtering.The micro-structure,adhesive and electrical properties of the thin films were investigated by using scanning electron microscopy,scratch method and four-probe method.The burst voltage and current of the thin film transducers with different substrates were measured according to D-optimization method.The results show that the particle size,structural defect,resistivity and adhesion strength of the thin film increase with the increase of the substrate roughness.The difference among the burst time of the samples with difference substrate roughness gradually decreases with the increase of stimulation amount.The burst time is approximate to 20 μs in the charging voltage of 37 V.展开更多
As a non-contact ultra-precision machining method,abrasive water jet polishing(AWJP)has signi-ficant application in optical elements processing due to its stable tool influence function(TIF),no subsurface damage and s...As a non-contact ultra-precision machining method,abrasive water jet polishing(AWJP)has signi-ficant application in optical elements processing due to its stable tool influence function(TIF),no subsurface damage and strong adaptability to workpiece shapes.In this study,the effects of jet pressure,nozzle diameter and impinging angle on the distribution of pressure,velocity and wall shear stress in the polishing flow field were systematically analyzed by computational fluid dynamics(CFD)simulation.Based on the Box-Behnken experimental design,a response surface regression model was constructed to investigate the influence mech-anism of process parameters on material removal rate(MRR)and surface roughness(Ra)of fused silica.And experimental results showed that increasing jet pressure and nozzle diameter significantly improved MRR,consistent with shear stress distribution revealed by CFD simulations.However,increasing jet pressure and impinging angle caused higher Ra values,which was unfavorable for surface quality improvement.Genetic algorithm(GA)was used for multi-objective optimization to establish Pareto solutions,achieving concurrent optimization of polishing efficiency and surface quality.A parameter combination of 2 MPa jet pressure,0.3 mm nozzle diameter,and 30°impinging angle achieved MRR of 169.05μm^(3)/s and Ra of 0.50 nm.Exper-imental verification showed prediction errors of 4.4%(MRR)and 3.8%(Ra),confirming the model’s reliabil-ity.This parameter optimization system provides theoretical basis and technical support for ultra-precision polishing of complex curved optical components.展开更多
基金College Students Innovation and Entrepreneurship Project of Guangzhou Railway Polytechnic(2025CXCY015)。
文摘As the dominant seepage channel in rock masses,it is of great significance to study the influence of fracture roughness distribution on seepage and heat transfer in rock masses.In this paper,the fracture roughness distribution functions of the Bakhtiary dam site and Oskarshamn/Forsmark mountain were fitted using statistical methods.The COMSOL Multiphysics finite element software was utilized to analyze the effects of fracture roughness distribution types and empirical formulas for fracture hydraulic aperture on the seepage field and temperature field of rock masses.The results show that:(1)The fracture roughness at the Bakhtiary dam site and Oskarshamn/Forsmark mountain follows lognormal and normal distributions,respectively;(2)For rock masses with the same expected value and standard deviation of fracture roughness,the outflow from rock masses with lognormal distribution of fracture roughness is significantly larger than that of rock masses with normal distribution of fracture roughness;(3)The fracture hydraulic aperture,outflow,and cold front distance of the Li and Jiang model are significantly larger than those of the Barton model;(4)The outflow,hydraulic pressure distribution,and temperature distribution of the Barton model are more sensitive to the fracture roughness distribution type than those of the Li and Jiang model.
基金Project(2024A1515240020)supported by the Guangdong Basic and Applied Basic Research Foundation,China。
文摘The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.
文摘The paper describes the feasibility and method of the application of virtual reality technology to grinding process, and introduces the modeling method of object entity in the environment of virtual reality. The simulation process of grinding wheels and ground surface roughness is discussed, and the computation program system of numerical simulation is compiled with Visual C++ programming language. At the same time, the three-dimensional simulation models of grinding wheels and ground surface roughness are made with OpenGL tool. The choice of grinding wheels, the forecast of ground surface quality and some simulation results can be realized by interactively inputting grinding parameters. The paper applies virtual reality technology to grinding process,makes the model of virtual grinding wheel and simulates the grinding process. The roughness of ground surface is showed in three-dimensional images, and therefore the grinding technology is studied. Computer simulation can not only be used as a shortcut to analyze and research the grinding process, but also increase the research scope and content. The virtual reality technology used in the paper is an advanced visualized simulation with interaction. The surface roughness Ra on simulated ground workpiece can be calculated by the arithmetic average of contour warp absolute value in sampling length of simulated ground workpiece. The parameters of virtual wheel and simulated grinding process can be changed by interaction input, so the simulated results in the desired grinding condition are gained. The effect of each parameter to ground surface can be analyzed by comparing the grinding results in different condition.
基金Project(51375119) supported by the National Natural Science Foundation of China
文摘Pre-knowledge of machined surface roughness is the key to improve whole machining efficiency and meanwhile reduce the expenditure in machining optical glass components.In order to predict the surface roughness in ultrasonic vibration assisted grinding of brittle materials,the surface morphologies of grinding wheel were obtained firstly in the present work,the grinding wheel model was developed and the abrasive trajectories in ultrasonic vibration assisted grinding were also investigated,the theoretical model for surface roughness was developed based on the above analysis.The prediction model was developed by using Gaussian processing regression(GPR)due to the influence of brittle fracture on machined surface roughness.In order to validate both the proposed theoretical and GPR models,32sets of experiments of ultrasonic vibration assisted grinding of BK7optical glass were carried out.Experimental results show that the average relative errors of the theoretical model and GPR prediction model are13.11%and8.12%,respectively.The GPR prediction results can match well with the experimental results.
基金Project(51905118)supported by the National Natural Science Foundation of ChinaProject(3072020CF0306)supported by the Fundamental Research Funds for the Central Universities,China。
文摘Wear and scuffing failures often occur in marine transmission gears due to high friction and flash temperature at the interface between the meshing-teeth.In this paper,a numerical solution procedure was developed for the predictions of transient friction and flash temperature in the marine timing gears during one meshing circle based on the 3D line contact mixed lubrication simulation,which had been verified by comparing the flash temperature with those from Blok’s theory.The effect of machined surface roughness on the mixed lubrication characteristics is studied.The obtained results for several typical gear pairs indicate that gear pair 4-6 exhibits the largest friction and the highest interfacial temperature increase due to severe rough surface asperity contacts,while the polished gear surfaces yield the smallest friction and the lowest interfacial temperature.In addition,the influences of the operating conditions and the gear design parameters on the friction-temperature behaviors are discussed.It is observed that the conditions of heavy load and low rotational velocity usually lead to significantly increased friction and temperature.In the meantime,by optimizing the gear design parameters,such as the modulus and the pressure angle,the performance of interfacial friction and temperature can be significantly improved.
基金Projects(51905053,51805051)supported by the National Natural Science Foundation of ChinaProject(cstc2019jcyj-bshX0119)supported by the Chongqing Postdoctoral Science Foundation,China。
文摘The topography of gear meshing interfaces is one of the key factors affecting the dynamic characteristics of the gear transmission system.In order to obtain the contact characteristics of meshing gear pair with different surface micro-topographies,an interface feature model and a tribo-dynamics coupling model for the gear system are proposed in this paper.The effects of the gear tooth surface micro-topography on the oil film distribution,contact damping and friction are considered.The time-varying meshing stiffness and the static transmission error are included in the abovementioned models.An exemplary gear pair is analyzed using the proposed models to investigate the influence of the surface micro-topography on the dynamic characteristics of gear system under different micro-topographies and input torque conditions.Simulation results show that the effects of gear tooth micro-topography on the gear dynamic responses(including the friction and the vicious damping at the gear meshing interface and the vibration in the direction of offline of action)are highly dependent on the regularity of tooth surface.The vibration and noise can be significantly controlled by manufacturing a regular gear tooth profiles instead of random profiles.
基金Projects(50735006,50904072) supported by the National Natural Science Foundation of ChinaProject(2007CB607601) supported by the National Basic Research Program of China
文摘Tribological characteristics and self-repairing effect of hydroxy-magnesium silicate (HMS) dispersed in lubricant oil on steel-to-steel friction pairs with various surface roughness were analyzed.The friction-reduction,anti-wear and self-repairing performance of various surface roughness friction pairs were examined by friction testing machine.An operation comparison was made between SJ10W-40 lubricant with and without HMS.The surface morphology and elementary composition of the grinding cracks were analyzed by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS).The results show that the lubrication state changes from boundary lubrication into mixed lubrication after operation in lubricant with HMS.The friction-reduction,anti-wear and self-repairing performance of the friction pairs with various surface roughness are distinctly different.There is a repairing film whose material is different from substrate material on the grinding cracks.In addition,Si,Mg,O,Al and other elements are deposited on the repairing film which contains nanocrystals of these elements.And HMS self-repairing material possesses superior performance of friction-reduction,anti-wear and self-repairing effects.
文摘Surface roughness of quartz particles was determined by measuring the specific surface area of particles.The wettability characteristics of particles were determined by measuring the flotation rate using a laboratory flotation cell.Experimental results show that the rod mill product has higher roughness than the ball mill product.For the particles with larger surface roughness,the flotation kinetics constant is also higher.Finally,empirical relationships between surface roughness(r) and the flotation kinetics constant(k) of quartz particles as k=A+Br+Cr0.5lnr+D/lnr+E/r and k=A+Br are presented,in which A,B,C,D and E are constants related to experimental conditions and mineralogical properties of mineral.
基金Project(52075103)supported by the National Natural Science Foundation of ChinaProject(2020B1515120058)supported by the Key Project of Regional Joint Fund of Guangdong Basic and Applied Basic Research Foundation,China。
文摘Ablation threshold is an important concept in the study of femtosecond laser micro-and nano-machining.In this paper,the ablation experiments of three kinds of surface roughness 4H-Si C substrates irradiated by femtosecond laser were carried out.The feature thresholds were systematically measured for three surface roughness Si C substrates and found in the modification and annealing regions ranging from coincidence(R_(a)=0.5 nm)to a clear demarcation(R_(a)=5.5 nm),eventually being difficult to identify the presence of the former(R_(a)=89 nm).Under multi-pulse laser irradiation,oriented ripple structures were generated in the annealing region,where deep subwavelength ripples(about 110 nm,Λ≈0.2λ)can be generated above substrates with surface roughness higher than 5.5 nm.We investigated the effect of surface roughness on the ablation morphology,ablation threshold,and periodic structures of femtosecond laser ablation of 4H-Si C substrates,while the ablation threshold was tended to decrease and stabilize with the increase of pulse number N≥500.
文摘In the present study,the effect of reduction of cutting fluid consumption on the surface quality and tool wear was studied.Mathematical models were developed to predict the surface roughness using response surface methodology(RSM).Analysis of variance(ANOVA)was used to investigate the significance of the developed regression models.The results showed that the coefficient of determination values(R^2)for the developed models was 97.46%for dry,89.32%for flood mode(FM),and 99.44%for MQL,showing the high accuracy of fitted models.Also,under the minimum quantity lubrication(MQL)condition,the surface roughness improved by 23%−44%and 19%−41%compared with dry and FM,respectively,and the SEM images of machined surface proved the statement.The prepared SEM images of tool rake face also showed a considerable decrease in adhesion wear.Built-up edge and built-up layer were the two main products of the adhesion wear,and energy-dispersive X-ray spectroscopy(EDX)analysis of specific points on the tool faces helped to discover the chemical compositions of adhered materials.By changing dry and FM to MQL mode,dominant mechanism of tool wear in machining aluminum alloy was significantly decreased.Breakage wear that led to early failure of cutting edge was also controlled by MQL technique.
基金Projects(51535012,U1604255)supported by the National Natural Science Foundation of ChinaProject(2016JC2001)supported by the Key Research and Development Project of Hunan Province,China
文摘Modeling of rough surfaces with given roughness parameters is studied,where surfaces with Gaussian height distribution and exponential auto-correlation function(ACF) are concerned.A large number of micro topography samples are randomly generated first using the rough surface simulation method with FFT.Then roughness parameters of the simulated roughness profiles are calculated according to parameter definition,and the relationship between roughness parameters and statistical distribution parameters is investigated.The effects of high-pass filtering with different cut-off lengths on the relationship are analyzed.Subsequently,computing formulae of roughness parameters based on standard deviation and correlation length are constructed with mathematical regression method.The constructed formulae are tested with measured data of actual topographies,and the influences of auto-correlation variations at different lag lengths on the change of roughness parameter are discussed.The constructed computing formulae provide an approach to active modeling of rough surfaces with given roughness parameters.
基金Project(51171011)supported by the National Natural Science Foundation of China
文摘Anodic oxide films of titanium alloy Ti-10V-2Fe-3Al were sealed in calcium acetate solution. The morphology and composition of the sealed films were investigated using scanning electron microscopy (SEM), atomic force microscope (AFM) and energy dispersive spectroscopy (EDS). The results show that the sealing process makes the anodic oxide films more uniform. Elemental calcium is presented through the whole depth of the anodic oxide films. The roughness of the anodic oxide films is reduced after the sealing process. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to study the corrosion behavior of the anodic oxide films. It is revealed that the sealing process improves the corrosion resistance of the anodic oxide film of titanium alloy Ti-10V-2Fe-3Al.
基金National Natural Science Foundation of China(51139007)National “Twelfth Five-Year” Plan for Science&Technology Support(2015BAD20B01)China Scholarship Council(201506350088)
文摘The cavitation incipience and development of water flow over a thin hydrofoil placed in the test section of high-speed cavitation tunnel were investigated.Hydrofoils with smooth and rough leading edge were tested for different upstream velocities and incidence angles.The observations clearly revealed that cavitation incipience is enhanced by roughness at incidence angle below 2°.This is in line with the former reports,according to whose roughness element decreases the wettability and traps a larger amount of gas.As a result,surface nucleation is enhanced with an increased risk of cavitation.Surprisingly,for higher incidence angles(>3°),it was found that cavitation incipience is significantly delayed by roughness while developed cavitation is almost the same for both smooth and rough hydrofoils.This unexpected incipience delay is related to the change in the boundary layer structure due to roughness.It was also reported a significant influence of roughness on the dynamic of developed cavitation and shedding of transient cavities.
基金Project(41130742)supported by the Key Program of National Natural Science Foundation of ChinaProject(2014CB046904)supportedby the National Basic Research Program of China+1 种基金Project(2011CDA119)supported by Natural Science Foundation of Hubei Province,ChinaProject(40972178)supported by the General Program of National Natural Science Foundation of China
文摘The shear behavior of rock joints is important in solving practical problems of rock mechanics. Three group rock joints with different morphologies are made by cement mortar material and a series of CNL(constant normal loading) shear tests are performed. The influences of the applied normal stress and joint morphology to its shear strength are analyzed. According to the experimental results, the peak dilatancy angle of rock joint decreases with increasing normal stress, but increases with increasing roughness. The shear strength increases with the increasing normal stress and the roughness of rock joint. It is observed that the modes of failure of asperities are tensile, pure shear, or a combination of both. It is suggested that the three-dimensional roughness parameters and the tensile strength are the appropriate parameter for describing the shear strength criterion. A new peak shear criterion is proposed which can be used to predict peak shear strength of rock joints. All the used parameters can be easily obtained by performing tests.
基金Foundation item： Projects（50975141, 51005118） supported by the National Natural Science Foundation of China Projects（20091652018, 2010352005） supported by Aviation Science Fund of China Project（YKJ11-001） supported by Key Program of Nanjing College of Information Technology Institute, China
文摘To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for designing a new robotic helical milling hole system, which could further improve robotic hole-making ability in airplane digital assembly. After analysis on the characteristics of helical milling hole, advantages and limitations of two typical robotic helical milling hole systems were summarized. Then, vector model of helical milling hole movement was built on vector analysis method. Finally, surface roughness calculation formula was deduced according to the movement principle of helical milling hole, then the influence of main technological parameters on surface roughness was analyzed. Analysis shows that theoretical surface roughness of hole becomes poor with the increase of tool speed ratio and revolution radius. Meanwhile, the roughness decreases according to the increase of tool teeth number. The research contributes greatly to the construction of roughness prediction model in helical milling hole.
基金Project(DLBF2018-KY-JS-066-J)supported by China North Engine Research InstituteProject(XAGDXJJ17008)supported by the Principal Fund of Xi’an Technological University,ChinaProjects(19JK0400,19JK0402)supported by the Education Fund of Shaanxi Province,China。
文摘In the present work,samples of Al-Si-Cu piston alloy after T6 heat treatment were exposed for 2 h at temperatures ranging from 400 to 550°C.The evolution of surface roughness and microstructure of the alloy during thermal exposure was studied by combination methods of roughness profiles,optical and scanning electron microscopy as well as XRD analysis.It is found that the roughness and mass of the alloy increase with the raise of the thermal exposure temperature,and the increasing rates of them are slow as the exposure temperature is below 500°C,but accelerates abruptly when the temperature is higher than 500°C.The variation of surface roughness of the alloy is closely related to phase transformation and oxidation during the thermal exposure.
文摘The gemstone cutting is a useful process to create shapes on rocks and minerals. This is done through the steps sawing, grinding, faceting and polishing, thus providing better light reflection in the pavilion with specific angles for each translucent mineral; brightness on the surface, aesthetic appreciation and their use in the jewellery industry.
文摘During the second development and the design of AutoCAD, it’s necessary for us to choose roughness according to the part’s precision grade, it’s connecting relationship, and look up the list. In order to make the designer and programmer get the precision grade quickly and accurately, and decide the roughness in the drawing, this article analyze the relationship between the precision and roughness on the basis of analyzing method, and consider the experience in practice, then carry out a set of method formula, so that design and programming Autolisp become easier. Firstly,Research and analysis of the relationship between roughness and part’s precision. 1) Define the lowest value of roughness according to the tolerance of dimensions In general, roughness and dimension tolerance are advanced when the fit is decided, their function is different, and there is no fixed math relationship, but we should coordinate them. They always coordinate with the fitness. As a result, we can get the lowest value of roughness though dimension tolerance. 2) The conversion relationship between Ra and Rz In general, Ra and Rz can be decided freely. The result is different if there are two kinds of parameter, we always consider Ra when the grade is 5～12, but Rz is considered when the grade is 1～4. When a grade of roughness is needed, it’s value must not be lower than this grade, but can tigher than it. The roughness is devided in 12 grade in ISO1320, that is Ra:N1～N12. According to the reference document, we know the conversion relationship between Ra and Rz. 3) The relationship between Rz and dimension tolerance The relationship between Rz and dimension tolerance is decided as blow: it’s value is 1/3～1/7 of Rz. Large dimension needs large tolerance, and get the Rz by small ratio. Small dimension needs small tolerance, and get the Rz by large ratio, but not higher than 1/2. Secondly,The relationship formula between Ra and dimension tolerance. Devide it into sections according to the priority sequence of number, then calculate tolerance unit i by getting the average of the start dimension and end dimension (D 1D 2 ), which make the error consistent and the error is easy to arrange in the form of priority sequence of number. The relationship formula between tolerance and roughness is below: R a=14R z=14IT·N13～17=112～128·N·0.45KF(S 3D+0.001D](roughness grade≤5). R a=15R z=15IT·N13～17=115～135·N·(roughness grade≤5). R a=15R z=15IT·N13～17=115～135·N·3D+0.001D](roughness grade≥6). (roughness grade≥6).
文摘The effect of surface roughness of aluminum oxide (95%) substrate on the properties of Ni-Cr alloy thin film is studied.The thin films are prepared on the substrates with different roughness by using magnetron sputtering.The micro-structure,adhesive and electrical properties of the thin films were investigated by using scanning electron microscopy,scratch method and four-probe method.The burst voltage and current of the thin film transducers with different substrates were measured according to D-optimization method.The results show that the particle size,structural defect,resistivity and adhesion strength of the thin film increase with the increase of the substrate roughness.The difference among the burst time of the samples with difference substrate roughness gradually decreases with the increase of stimulation amount.The burst time is approximate to 20 μs in the charging voltage of 37 V.
文摘As a non-contact ultra-precision machining method,abrasive water jet polishing(AWJP)has signi-ficant application in optical elements processing due to its stable tool influence function(TIF),no subsurface damage and strong adaptability to workpiece shapes.In this study,the effects of jet pressure,nozzle diameter and impinging angle on the distribution of pressure,velocity and wall shear stress in the polishing flow field were systematically analyzed by computational fluid dynamics(CFD)simulation.Based on the Box-Behnken experimental design,a response surface regression model was constructed to investigate the influence mech-anism of process parameters on material removal rate(MRR)and surface roughness(Ra)of fused silica.And experimental results showed that increasing jet pressure and nozzle diameter significantly improved MRR,consistent with shear stress distribution revealed by CFD simulations.However,increasing jet pressure and impinging angle caused higher Ra values,which was unfavorable for surface quality improvement.Genetic algorithm(GA)was used for multi-objective optimization to establish Pareto solutions,achieving concurrent optimization of polishing efficiency and surface quality.A parameter combination of 2 MPa jet pressure,0.3 mm nozzle diameter,and 30°impinging angle achieved MRR of 169.05μm^(3)/s and Ra of 0.50 nm.Exper-imental verification showed prediction errors of 4.4%(MRR)and 3.8%(Ra),confirming the model’s reliabil-ity.This parameter optimization system provides theoretical basis and technical support for ultra-precision polishing of complex curved optical components.
