In accordance with the relative movement between end-milling cutter and workpiece surface, a theoretical generation model for milled surface was established with the movement error of principal axle considered. Then t...In accordance with the relative movement between end-milling cutter and workpiece surface, a theoretical generation model for milled surface was established with the movement error of principal axle considered. Then the milled surfaces under various cutting condition were simulated, the results of which showed that end milled surfaces were of "vaulted profile", heights of surface irregularty at various points to be different with maximum value in the middle and smaller at both sides, the difference were determined by diameter of milling cutter, feeding speed, ratio between the diameter of milling cutter and teeth point curve radius and width of workpiece. The study results can be applied to quality prediction of milled surfaces for precision and/or super precision milling operation.展开更多
Ball-end mill is widely used in workpiece processi ng with free-form surfaces. Such models that can predict processing character istics precisely are very necessary to the aim of cost reducing, quality improvi ng and ...Ball-end mill is widely used in workpiece processi ng with free-form surfaces. Such models that can predict processing character istics precisely are very necessary to the aim of cost reducing, quality improvi ng and productivity progressing, the cutting force prediction is the most import ant among these models. To explore the physical essence of metal cutting, model researchers commonly simplify the geometric conditions in cutting process, and a ssume that the geometric parameters that are needed to solve the physical models have already been predefined, so it results in the separation between model res earch and practical application. In this paper, for the representative cutting f orce models of ball end milling, a new extraction method of geometric parameters is suggested, which makes it possible for physical model to actually serve for the practical manufacturing, and take in the inspection of real production.展开更多
文摘In accordance with the relative movement between end-milling cutter and workpiece surface, a theoretical generation model for milled surface was established with the movement error of principal axle considered. Then the milled surfaces under various cutting condition were simulated, the results of which showed that end milled surfaces were of "vaulted profile", heights of surface irregularty at various points to be different with maximum value in the middle and smaller at both sides, the difference were determined by diameter of milling cutter, feeding speed, ratio between the diameter of milling cutter and teeth point curve radius and width of workpiece. The study results can be applied to quality prediction of milled surfaces for precision and/or super precision milling operation.
文摘Ball-end mill is widely used in workpiece processi ng with free-form surfaces. Such models that can predict processing character istics precisely are very necessary to the aim of cost reducing, quality improvi ng and productivity progressing, the cutting force prediction is the most import ant among these models. To explore the physical essence of metal cutting, model researchers commonly simplify the geometric conditions in cutting process, and a ssume that the geometric parameters that are needed to solve the physical models have already been predefined, so it results in the separation between model res earch and practical application. In this paper, for the representative cutting f orce models of ball end milling, a new extraction method of geometric parameters is suggested, which makes it possible for physical model to actually serve for the practical manufacturing, and take in the inspection of real production.
