For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-p...For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.展开更多
Micro arc oxidation(MAO) and electrophoretic deposition(EPD) process are employed to fabricate a dense coating on magnesium alloy to protect it from corrosion in engineering application. The EPD film changes the dampi...Micro arc oxidation(MAO) and electrophoretic deposition(EPD) process are employed to fabricate a dense coating on magnesium alloy to protect it from corrosion in engineering application. The EPD film changes the damping characteristic of magnesium alloy, and both the MAO and EPD process change the bending stiffness of samples being treated. Damping loss factor(DLF) test and sound transmission experiments were carried out for AZ31 B magnesium alloy with coating fabricated by MAO and EPD processes. The results indicate that DLF is improved in frequency range from 0-850 Hz. Bending stiffness of the samples is improved with MAO and EPD treatment. As a result, the sound transmission loss(LST) is improved in the stiffness control stage of the sound transmission verse frequency curve. To the samples by electrophoresis process, the LST is improved in frequency range from 2500-3200 Hz, because the damping loss factor is improved with EPD process. The results are useful for the surface treatment to enhance the damping loss factor, LST and widespread application of magnesium alloy while improving the corrosion resistance.展开更多
基金Project(51164030)supported by the National Natural Science Foundation of China
文摘For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.
基金Project(2011BAE22B05)supported by National Technology R&D Program in the 12th Five year Plan of ChinaProject(2011DFA50900)supported by the Canada-China-USA Collaborative Research&Development ProjectProject(51071121)supported by the National Natural Science Foundation of China
文摘Micro arc oxidation(MAO) and electrophoretic deposition(EPD) process are employed to fabricate a dense coating on magnesium alloy to protect it from corrosion in engineering application. The EPD film changes the damping characteristic of magnesium alloy, and both the MAO and EPD process change the bending stiffness of samples being treated. Damping loss factor(DLF) test and sound transmission experiments were carried out for AZ31 B magnesium alloy with coating fabricated by MAO and EPD processes. The results indicate that DLF is improved in frequency range from 0-850 Hz. Bending stiffness of the samples is improved with MAO and EPD treatment. As a result, the sound transmission loss(LST) is improved in the stiffness control stage of the sound transmission verse frequency curve. To the samples by electrophoresis process, the LST is improved in frequency range from 2500-3200 Hz, because the damping loss factor is improved with EPD process. The results are useful for the surface treatment to enhance the damping loss factor, LST and widespread application of magnesium alloy while improving the corrosion resistance.
