Chalcopyrite is one of the most important copper minerals;however,the extracted efficiency of chalcopyrite is still not satisfactory in hydrometallurgy owing to its high lattice energy which leads to its low dissoluti...Chalcopyrite is one of the most important copper minerals;however,the extracted efficiency of chalcopyrite is still not satisfactory in hydrometallurgy owing to its high lattice energy which leads to its low dissolution kinetics.To overcome the difficulties,many advanced technologies have been developed,including the selection of high effectively bacteria,the inhibition of the passivation film adhered onto the minerals surface,and the maintenance of solution redox potential under an optimum range.Up to date,considerable researches on the first two terms have been summarized,while the overview of the last term has been rarely reported.Based on corresponding works in recent years,key trends and roles of solution redox potential in copper hydrometallurgy,including its definition,effect and maintenance,have been introduced in this review.展开更多
Professor Ma Rongjun was bron in 1931 at Dacheng County of Hebei Province. He graduated from Northeast University of Technology in 1955 and studied as a postgraduate at Kosice
Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium...Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium carbonate solution, which would cause a lot of troubles to water treatment and waste discharge. A method of microwave roasting was adopted for dechlorination of CuCl residue. A 1.5 kW microwave roasting equipment with dust collection and tail gas adsorption systems was set up and applied during the experiment. By investigating the effect of temperature, heat preservation time, moisture content of raw material and grain size of samples on the dechlorination, the optimal experimental condition is obtained. When the samples with 2% moisture and <150 μm grain size are microwave roasted at 400 °C for 2 h, the Cl content turns from 14.27% to 1.35% and the dechlorination rate is as high as 90%, while that with conventional heating is only 60%-80%. The phase change of the roasting process investigated with X-ray diffraction verifies that CuCl in CuCl residue is removed by being transformed into CuO.展开更多
The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-...The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-ZnSO_(4) solution,employing seed-induced nucleation methods.Analysis of the iron removal rate,residue structure,morphology,and elemental composition involved ICP,XRD,FT-IR,and SEM.The existing state of zinc was investigated by combining step-by-step dissolution using hydrochloric acid.Concurrently,iron removal tests were extended to industrial solutions to assess the influence of seeds and solution pH on zinc loss and residue yield.The results revealed that seed addition increased the iron removal rate by 3%,elevated the residual iron content by 6.39%,and mitigated zinc loss by 29.55%in the simulated solution.Seed-induced nucleation prevented excessive nuclei formation,fostering crystal stable growth and high crystallinity.In addition,the zinc content of surface adsorption and crystal internal embedding in the residue was determined,and the zinc distribution on the surface was dense.In contrast,the total amount of zinc within the crystal was higher.The test results in the industrial solution demonstrated that the introduction of seeds expanded the pH range for goethite formation and growth,and the zinc loss per ton of iron removed was reduced by 50.91 kg(34.12%)and the iron residue reduced by 0.17 t(8.72%).展开更多
Physical and chemical properties of electric arc furnace （EAF） dust from Tianjin seamless Pipe Company were measured and analyzed. The zinc leaching tests in alkaline medium were carried out under variation of leach...Physical and chemical properties of electric arc furnace （EAF） dust from Tianjin seamless Pipe Company were measured and analyzed. The zinc leaching tests in alkaline medium were carried out under variation of leaching agent concentration, leaching temperature, leaching cumulative time and solid-to-liquid ratio. The thermodynamics and kinetics of the zinc leaching process were also analyzed. The results show that the EAF dust contains 10% （mass fraction） zinc and the median particle size is 0.69 μm. The zinc recovery of 73.4% is obtained tinder the condition of 90 ℃, 6 mol/L NaOH, and 60 min leaching time. With the increase of concentration of NaOH and the cumulative time, zinc leaching will be significantly increased. The kinetics study demonstrates that the leaching reaction is chemically controlled and the reaction activation energy is 15.73 kJ/mol.展开更多
A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine...A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine as raw solution, copper and indium were firstly recovered by iron powder cementation and neutralization. The recovery ratios of Cu and In are 99% and 95%, respectively. Some harmful impurities that have negative influences on magnetic properties of soft magnetic ferrite material are deeply removed with sulfidization purification and neutral flocculation method. Under the optimum conditions, the content of impurities like Cu, Pb, As, Al in pure Zn-Fe sulfate solution are less than 0.004 g/L, but those of Cd, Si, Ca and Mg are relatively high. Finally, thermal precipitation of iron is carried out at 210 ℃ for 1.5 h. The precipitation ratio of Fe is 93.33%. Compared with the quality standard of ferric oxide for soft magnetic ferrite materials, the contents of Al and Mg in obtained ferric oxide powder meet the requirement of YHT1 level of ferric oxide, and those of Si, Ca meet the requirement of YHT3 level of ferric oxide. XRD and SEM characterizations confirm that the obtained sample is well-dispersed spindle spherule with regular a-Fe2O3 crystal structure. The length-to-diameter ratio ofa-Fe2O3 powder is （3-4）：1 with an average particle size of 0.5 μm.展开更多
Determining the hydrometallurgical cut-off grades specifies the destination of low grade materials and this is subjected to more benefits in mining. Copper production rate is considered as one of the fundamental issue...Determining the hydrometallurgical cut-off grades specifies the destination of low grade materials and this is subjected to more benefits in mining. Copper production rate is considered as one of the fundamental issues in hydrometallurgical cut-off grades determination. Slags are remarked as one of the main sources of copper. It is not only regarded as a waste but also identified as another resource extracting base metals. Slags are characterized by copper high grade. Thus, slag copper recovery can be led to different cut-off grades and net present value(NPV). The current research scrutinizes the effect of slag recovery by both flotation and hydrometallurgical methods on the hydrometallurgical cut-off grades. For this purpose, the optimum cut-off grade algorithms of hydrometallurgical methods are developed by considering associated environmental parameters, incomes and also the costs. Then, their optimum amounts are calculated with NPV maximization as an objective function. The results indicate that considering slag copper recovery in the hydrometallurgical cut-off grade algorithms reduces the environmental costs caused by slag dumping and leads to more NPV by 9%.展开更多
Microwave irradiation was used to investigate vanadium slag in place of traditional heating.Factors associated with vanadium extraction ratio were studied following the concentration of leaching agent,oxidant dosage,m...Microwave irradiation was used to investigate vanadium slag in place of traditional heating.Factors associated with vanadium extraction ratio were studied following the concentration of leaching agent,oxidant dosage,microwave power,microwave irradiation time and mass ratio of liquid to solid.Results indicated that leaching ratio based on microwave leaching at atmospheric pressure can get to 68.48% under the conditions following sulfuric acid concentration 30%,mass ratio of liquid to solid ratio 2∶1,mass ratio of vanadium slag to manganese dioxide dosage 25∶1.4,and microwave power 800W for 3.5 h at 95 ℃.While,leaching ratio based on microwave leaching under pressure was up to 45.79% under the conditions following sulfuric acid concentration 20%,mass ratio of liquid to solid ratio 2∶1,mass ratio of vanadium slag to manganese dioxide dosage 25∶0.9,microwave power 800W for 10 min.Results showed leaching based on microwave irradiation under pressure can shorten time 94.44% in comparison with that at atmospheric pressure,and the leaching extraction can improve about 20%.展开更多
基金Projects(51774332,U1932129,51804350,51934009)supported by the National Natural Science Foundation of ChinaProject(2018JJ1041)supported by the Natural Science Foundation of Hunan Province,China。
文摘Chalcopyrite is one of the most important copper minerals;however,the extracted efficiency of chalcopyrite is still not satisfactory in hydrometallurgy owing to its high lattice energy which leads to its low dissolution kinetics.To overcome the difficulties,many advanced technologies have been developed,including the selection of high effectively bacteria,the inhibition of the passivation film adhered onto the minerals surface,and the maintenance of solution redox potential under an optimum range.Up to date,considerable researches on the first two terms have been summarized,while the overview of the last term has been rarely reported.Based on corresponding works in recent years,key trends and roles of solution redox potential in copper hydrometallurgy,including its definition,effect and maintenance,have been introduced in this review.
文摘Professor Ma Rongjun was bron in 1931 at Dacheng County of Hebei Province. He graduated from Northeast University of Technology in 1955 and studied as a postgraduate at Kosice
基金Project(51104073)supported by the National Natural Science Foundation of China
文摘Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium carbonate solution, which would cause a lot of troubles to water treatment and waste discharge. A method of microwave roasting was adopted for dechlorination of CuCl residue. A 1.5 kW microwave roasting equipment with dust collection and tail gas adsorption systems was set up and applied during the experiment. By investigating the effect of temperature, heat preservation time, moisture content of raw material and grain size of samples on the dechlorination, the optimal experimental condition is obtained. When the samples with 2% moisture and <150 μm grain size are microwave roasted at 400 °C for 2 h, the Cl content turns from 14.27% to 1.35% and the dechlorination rate is as high as 90%, while that with conventional heating is only 60%-80%. The phase change of the roasting process investigated with X-ray diffraction verifies that CuCl in CuCl residue is removed by being transformed into CuO.
基金Project(2018YFC1900403) supported by the National Key Research and Development Program of ChinaProject(CX20210197) supported by the Postgraduate Scientific Research Innovation Project of Hunan Province,China+1 种基金Project(202206370103) supported by the China Scholarship CouncilProject(2021zzts0115) supported by the Fundamental Research Funds for the Central Universities,China。
文摘The goethite residue generated from zinc hydrometallurgy is classified as hazardous solid waste,produced in large quantities,and results in significant zinc loss.The study was conducted on removing iron from FeSO_(4)-ZnSO_(4) solution,employing seed-induced nucleation methods.Analysis of the iron removal rate,residue structure,morphology,and elemental composition involved ICP,XRD,FT-IR,and SEM.The existing state of zinc was investigated by combining step-by-step dissolution using hydrochloric acid.Concurrently,iron removal tests were extended to industrial solutions to assess the influence of seeds and solution pH on zinc loss and residue yield.The results revealed that seed addition increased the iron removal rate by 3%,elevated the residual iron content by 6.39%,and mitigated zinc loss by 29.55%in the simulated solution.Seed-induced nucleation prevented excessive nuclei formation,fostering crystal stable growth and high crystallinity.In addition,the zinc content of surface adsorption and crystal internal embedding in the residue was determined,and the zinc distribution on the surface was dense.In contrast,the total amount of zinc within the crystal was higher.The test results in the industrial solution demonstrated that the introduction of seeds expanded the pH range for goethite formation and growth,and the zinc loss per ton of iron removed was reduced by 50.91 kg(34.12%)and the iron residue reduced by 0.17 t(8.72%).
基金Project(20876014) supported by the National Natural Science Foundation of China
文摘Physical and chemical properties of electric arc furnace （EAF） dust from Tianjin seamless Pipe Company were measured and analyzed. The zinc leaching tests in alkaline medium were carried out under variation of leaching agent concentration, leaching temperature, leaching cumulative time and solid-to-liquid ratio. The thermodynamics and kinetics of the zinc leaching process were also analyzed. The results show that the EAF dust contains 10% （mass fraction） zinc and the median particle size is 0.69 μm. The zinc recovery of 73.4% is obtained tinder the condition of 90 ℃, 6 mol/L NaOH, and 60 min leaching time. With the increase of concentration of NaOH and the cumulative time, zinc leaching will be significantly increased. The kinetics study demonstrates that the leaching reaction is chemically controlled and the reaction activation energy is 15.73 kJ/mol.
基金Project(50674104) supported by the National Natural Science Foundation of ChinaProject(2006BA02B04-4-2) supported by the Planned Science and Technology of China
文摘A hydrometallurgical process for indium extraction and ferric oxide powder preparation for soft magnetic ferrite material was developed. Using reduction lixivium from high-acid reductive leaching of zinc oxide calcine as raw solution, copper and indium were firstly recovered by iron powder cementation and neutralization. The recovery ratios of Cu and In are 99% and 95%, respectively. Some harmful impurities that have negative influences on magnetic properties of soft magnetic ferrite material are deeply removed with sulfidization purification and neutral flocculation method. Under the optimum conditions, the content of impurities like Cu, Pb, As, Al in pure Zn-Fe sulfate solution are less than 0.004 g/L, but those of Cd, Si, Ca and Mg are relatively high. Finally, thermal precipitation of iron is carried out at 210 ℃ for 1.5 h. The precipitation ratio of Fe is 93.33%. Compared with the quality standard of ferric oxide for soft magnetic ferrite materials, the contents of Al and Mg in obtained ferric oxide powder meet the requirement of YHT1 level of ferric oxide, and those of Si, Ca meet the requirement of YHT3 level of ferric oxide. XRD and SEM characterizations confirm that the obtained sample is well-dispersed spindle spherule with regular a-Fe2O3 crystal structure. The length-to-diameter ratio ofa-Fe2O3 powder is （3-4）：1 with an average particle size of 0.5 μm.
文摘Determining the hydrometallurgical cut-off grades specifies the destination of low grade materials and this is subjected to more benefits in mining. Copper production rate is considered as one of the fundamental issues in hydrometallurgical cut-off grades determination. Slags are remarked as one of the main sources of copper. It is not only regarded as a waste but also identified as another resource extracting base metals. Slags are characterized by copper high grade. Thus, slag copper recovery can be led to different cut-off grades and net present value(NPV). The current research scrutinizes the effect of slag recovery by both flotation and hydrometallurgical methods on the hydrometallurgical cut-off grades. For this purpose, the optimum cut-off grade algorithms of hydrometallurgical methods are developed by considering associated environmental parameters, incomes and also the costs. Then, their optimum amounts are calculated with NPV maximization as an objective function. The results indicate that considering slag copper recovery in the hydrometallurgical cut-off grade algorithms reduces the environmental costs caused by slag dumping and leads to more NPV by 9%.
基金Funded by the National High-tech Development and Research Program(2008AA0312)
文摘Microwave irradiation was used to investigate vanadium slag in place of traditional heating.Factors associated with vanadium extraction ratio were studied following the concentration of leaching agent,oxidant dosage,microwave power,microwave irradiation time and mass ratio of liquid to solid.Results indicated that leaching ratio based on microwave leaching at atmospheric pressure can get to 68.48% under the conditions following sulfuric acid concentration 30%,mass ratio of liquid to solid ratio 2∶1,mass ratio of vanadium slag to manganese dioxide dosage 25∶1.4,and microwave power 800W for 3.5 h at 95 ℃.While,leaching ratio based on microwave leaching under pressure was up to 45.79% under the conditions following sulfuric acid concentration 20%,mass ratio of liquid to solid ratio 2∶1,mass ratio of vanadium slag to manganese dioxide dosage 25∶0.9,microwave power 800W for 10 min.Results showed leaching based on microwave irradiation under pressure can shorten time 94.44% in comparison with that at atmospheric pressure,and the leaching extraction can improve about 20%.
