With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu c...With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the contact force and verifies i t by experiments and simulation based on the theory of elastic body kinetics and dynamic stress concentration. The research work shows that this contact force i s caused by both the electrical impulsion of EDM and the mechanical force of ult rasonic vibration, the discharge frequency of compliant EDM has a much more clos er connection with the vibration frequency of polishing tool rather than the fre quency of ultrasonic vibration.展开更多
Carrying out experiments and researches on tool bre ak age and undercut of work-piece of free-form surface by using wavelet analysis, both the fault features can be extracted in a special frequency segment of wave let...Carrying out experiments and researches on tool bre ak age and undercut of work-piece of free-form surface by using wavelet analysis, both the fault features can be extracted in a special frequency segment of wave let decompose. According to the feature of transient fault, the author proposes for the first time the automatic determination technology of the threshold by us e of the adaptive filter characteristic of wavelet transform. Based on profound researches on steady fault feature, this dissertation makes an effective token o f steady fault feature by using wavelet energy method, and proposes the new idea to identify cut-in case and cut-out case, thereby successfully gives an uniqu e description quantitatively on the characterization of the variation of fault a nd cutting condition in the monitoring system.展开更多
文摘With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the contact force and verifies i t by experiments and simulation based on the theory of elastic body kinetics and dynamic stress concentration. The research work shows that this contact force i s caused by both the electrical impulsion of EDM and the mechanical force of ult rasonic vibration, the discharge frequency of compliant EDM has a much more clos er connection with the vibration frequency of polishing tool rather than the fre quency of ultrasonic vibration.
文摘Carrying out experiments and researches on tool bre ak age and undercut of work-piece of free-form surface by using wavelet analysis, both the fault features can be extracted in a special frequency segment of wave let decompose. According to the feature of transient fault, the author proposes for the first time the automatic determination technology of the threshold by us e of the adaptive filter characteristic of wavelet transform. Based on profound researches on steady fault feature, this dissertation makes an effective token o f steady fault feature by using wavelet energy method, and proposes the new idea to identify cut-in case and cut-out case, thereby successfully gives an uniqu e description quantitatively on the characterization of the variation of fault a nd cutting condition in the monitoring system.
