The design of solid armature of railgun should take full account of its operating conditions and material properties because the armature is subjected to dynamic loading conditions and experiences a complicated electr...The design of solid armature of railgun should take full account of its operating conditions and material properties because the armature is subjected to dynamic loading conditions and experiences a complicated electrical,thermal and mechanical process in the interior ballistic cycle.In this paper present,we first introduced a multi-physical field model of railgun,followed by several examples to investigate the launching process.Especially,we used the explicit finite element method,in which material nonlinearity and geometric nonlinearity were accounted,to investigate the deform behaviors of solid armature.The results show that the dynamic mechanical process of armature is dependent on the armature geometry,material and exciting electric current.By the numerical simulation,the understanding of the fracture mechanism of solid armature was deepened.展开更多
Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and opt...Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and optimized remeshing function, especially for the large deformation. In order to use this function sufficiently, simulation of cold rolling involutes spline can be implemented indirectly. The relationship between die and workpiece, forming force and characteristic of deformation in the forming process of cold rolling involutes spline are analyzed and researched. Meanwhile, reliable proofs for the design of dies and deforming equipment are provided.展开更多
In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the pr...In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the process and the simulated results were compared with those of experiment. The results of numerical simulations, such as the strain history and distribution, the stress state and distribution, sheet thickness distribution, etc, were discussed in details, and the influences of process parameters on these results were also analyzed. The simulated results of the radial strain and the thickness distribution are in good agreement with experimental results. The simulations reveal that the deformation is localized around the tool and constantly remains close to a plane strain state. With decreasing depth step, increasing tool diameter and wall inclination angle, the axial stress reduces, leading to less thinning and more homogeneous plastic strain and thickness distribution. During ISF, the plastic strain increases stepwise under the action of the tool. Each increase in plastic strain is accompanied by hydrostatic pressure, which explains why obtainable deformation using ISF exceeds the forming limits of conventional sheet forming.展开更多
Railgun launcher design relies on appropriate models. A multi-field coupled model of railgun launcher was presented in this paper. The 3D transient multi-field was composed of electromagnetic field, thermal field and ...Railgun launcher design relies on appropriate models. A multi-field coupled model of railgun launcher was presented in this paper. The 3D transient multi-field was composed of electromagnetic field, thermal field and structural field. The magnetic diffusion equations were solved by a finite-element boundary-element coupling method. The thermal diffusion equations and structural equations were solved by a finite element method. A coupled calculation was achieved by the transfer data from the electromagnetic field to the thermal and structural fields. Some characteristics of railgun shot, such as velocity skin effect, melt-wave erosion and magnetic sawing, which are generated under the condition of large-current and high-speed sliding electrical contact, were demonstrated by numerical simulation.展开更多
Being aimed at the inside wall wrinkling and sinking phenomenon of palladium-yttrium alloy thin wall spiral tube used for preparation of high purity hydrogen, extraction of hydrogen isotope, and purification and separ...Being aimed at the inside wall wrinkling and sinking phenomenon of palladium-yttrium alloy thin wall spiral tube used for preparation of high purity hydrogen, extraction of hydrogen isotope, and purification and separation of hydrogen in the winding process, this article analyzed the reasons for above phenomena, established a numerical simulation model of winding process of above tube, using elastic-plastic Finite Element method analyzed the max. tensile stress and max. compression stress and their locations, thereby provides a theory base for the control of working forming course of thin wall spiral tube.展开更多
In this paper, the internal fluid motion of a jet system is described by the Navier Stokes mechanics equations. For the simulation of the motion, the penalty function finite element method is used, and the velocity ve...In this paper, the internal fluid motion of a jet system is described by the Navier Stokes mechanics equations. For the simulation of the motion, the penalty function finite element method is used, and the velocity vectors and stream function curves are obtained. Using the Prandtl theory, this paper derives the free jet velocity and the jet bunch width in a half-space, the latter of which is amended by experiment. The results obtained in this paper are applied to micro-type high pressure water jet cleaner and the ejector of rocket engine.展开更多
The element-free method is a new numerical technique presented in recent years.It uses the moving least square(MLS) approximation as its shape function,and it is determined by the basic function and weight function.Th...The element-free method is a new numerical technique presented in recent years.It uses the moving least square(MLS) approximation as its shape function,and it is determined by the basic function and weight function.The weight function is the mainly determining factor,so it greatly affects the accuracy of the computational results.The element-free Galerkin method(EFGM) was applied for the solution to plastic large deformation.The simulation of metal rheological forming was successfully done by programming and its results were visualized by using the plotting and data analyses software Tecplot.Then plastic strain under different stages during rheological forming and the three principal stresses at the last deformation were obtained.The example shows the feasibility of EFGM used for metal rheological forming and provides a new method for numerical simulation of rheological forming of complex parts.展开更多
近年来,部分特高压换流变压器在运行中相继发生电弧短路故障并引发爆炸、起火事故,严重威胁直流系统安全稳定运行。充油设备故障冲击下的结构失效机制尚不明确,且缺乏成熟的数值计算方法,制约故障防爆技术的发展。基于此,该文提出一套...近年来,部分特高压换流变压器在运行中相继发生电弧短路故障并引发爆炸、起火事故,严重威胁直流系统安全稳定运行。充油设备故障冲击下的结构失效机制尚不明确,且缺乏成熟的数值计算方法,制约故障防爆技术的发展。基于此,该文提出一套适用于高能电弧故障冲击的结构失效仿真计算方法。首先,建立有限腔体内油中电弧能量持续注入的气泡动力学模型,准确描述故障气泡的脉动膨胀行为;其次,提出自适应有限元-光滑粒子流体动力学(finite element method-smoothed particle hydrodynamics,FEM-SPH)耦合方法,利用SPH粒子继承失效前的物理信息参与FEM计算;进行不同能量、不同位置的电弧故障仿真计算,获得换流变压器结构的薄弱区域及其破裂行为,复现了油箱结构失效行为。研究发现,油箱顶盖两侧及侧壁转角接缝位置容易发生应力集中现象。一旦结构出现裂缝,将在极短时间内沿着应力集中方向快速发展,最终导致壁面整体撕裂。可知,该方法揭示的结构失效行为可为改进变压器设计和提高设备安全性提供依据。展开更多
文摘The design of solid armature of railgun should take full account of its operating conditions and material properties because the armature is subjected to dynamic loading conditions and experiences a complicated electrical,thermal and mechanical process in the interior ballistic cycle.In this paper present,we first introduced a multi-physical field model of railgun,followed by several examples to investigate the launching process.Especially,we used the explicit finite element method,in which material nonlinearity and geometric nonlinearity were accounted,to investigate the deform behaviors of solid armature.The results show that the dynamic mechanical process of armature is dependent on the armature geometry,material and exciting electric current.By the numerical simulation,the understanding of the fracture mechanism of solid armature was deepened.
文摘Design of forming dies and whole process of simulation of cold rolling involutes spline can be realized by using of CAD software of PRO-E and CAE software of DEFORM-3D. Software DEFORM-3D provides an automatic and optimized remeshing function, especially for the large deformation. In order to use this function sufficiently, simulation of cold rolling involutes spline can be implemented indirectly. The relationship between die and workpiece, forming force and characteristic of deformation in the forming process of cold rolling involutes spline are analyzed and researched. Meanwhile, reliable proofs for the design of dies and deforming equipment are provided.
基金Project(50175034) supported by the National Natural Science Foundation of China
文摘In order to investigate the process of incremental sheet forming (ISF) through both experimental and numerical approaches, a three-dimensional elasto-plastic finite element model (FEM) was developed to simulate the process and the simulated results were compared with those of experiment. The results of numerical simulations, such as the strain history and distribution, the stress state and distribution, sheet thickness distribution, etc, were discussed in details, and the influences of process parameters on these results were also analyzed. The simulated results of the radial strain and the thickness distribution are in good agreement with experimental results. The simulations reveal that the deformation is localized around the tool and constantly remains close to a plane strain state. With decreasing depth step, increasing tool diameter and wall inclination angle, the axial stress reduces, leading to less thinning and more homogeneous plastic strain and thickness distribution. During ISF, the plastic strain increases stepwise under the action of the tool. Each increase in plastic strain is accompanied by hydrostatic pressure, which explains why obtainable deformation using ISF exceeds the forming limits of conventional sheet forming.
文摘Railgun launcher design relies on appropriate models. A multi-field coupled model of railgun launcher was presented in this paper. The 3D transient multi-field was composed of electromagnetic field, thermal field and structural field. The magnetic diffusion equations were solved by a finite-element boundary-element coupling method. The thermal diffusion equations and structural equations were solved by a finite element method. A coupled calculation was achieved by the transfer data from the electromagnetic field to the thermal and structural fields. Some characteristics of railgun shot, such as velocity skin effect, melt-wave erosion and magnetic sawing, which are generated under the condition of large-current and high-speed sliding electrical contact, were demonstrated by numerical simulation.
文摘Being aimed at the inside wall wrinkling and sinking phenomenon of palladium-yttrium alloy thin wall spiral tube used for preparation of high purity hydrogen, extraction of hydrogen isotope, and purification and separation of hydrogen in the winding process, this article analyzed the reasons for above phenomena, established a numerical simulation model of winding process of above tube, using elastic-plastic Finite Element method analyzed the max. tensile stress and max. compression stress and their locations, thereby provides a theory base for the control of working forming course of thin wall spiral tube.
文摘In this paper, the internal fluid motion of a jet system is described by the Navier Stokes mechanics equations. For the simulation of the motion, the penalty function finite element method is used, and the velocity vectors and stream function curves are obtained. Using the Prandtl theory, this paper derives the free jet velocity and the jet bunch width in a half-space, the latter of which is amended by experiment. The results obtained in this paper are applied to micro-type high pressure water jet cleaner and the ejector of rocket engine.
基金Key project(02103) supported by National Education Department of ChinaKey project(02A008) supported by the Education Department of Hunan Province,China+3 种基金Project(2005090) supported by Central South University of Forestry and TechnologyProject(03JJY3007) supported by the Natural Science Foundation of Hunan Province,ChinaProject supported by the Rewarding Project for Excellent PhD Thesis of Hunan Province,ChinaProject(07031B) supported by Scientific Research Fund of Central South University of Forestry and Technology
文摘The element-free method is a new numerical technique presented in recent years.It uses the moving least square(MLS) approximation as its shape function,and it is determined by the basic function and weight function.The weight function is the mainly determining factor,so it greatly affects the accuracy of the computational results.The element-free Galerkin method(EFGM) was applied for the solution to plastic large deformation.The simulation of metal rheological forming was successfully done by programming and its results were visualized by using the plotting and data analyses software Tecplot.Then plastic strain under different stages during rheological forming and the three principal stresses at the last deformation were obtained.The example shows the feasibility of EFGM used for metal rheological forming and provides a new method for numerical simulation of rheological forming of complex parts.
文摘近年来,部分特高压换流变压器在运行中相继发生电弧短路故障并引发爆炸、起火事故,严重威胁直流系统安全稳定运行。充油设备故障冲击下的结构失效机制尚不明确,且缺乏成熟的数值计算方法,制约故障防爆技术的发展。基于此,该文提出一套适用于高能电弧故障冲击的结构失效仿真计算方法。首先,建立有限腔体内油中电弧能量持续注入的气泡动力学模型,准确描述故障气泡的脉动膨胀行为;其次,提出自适应有限元-光滑粒子流体动力学(finite element method-smoothed particle hydrodynamics,FEM-SPH)耦合方法,利用SPH粒子继承失效前的物理信息参与FEM计算;进行不同能量、不同位置的电弧故障仿真计算,获得换流变压器结构的薄弱区域及其破裂行为,复现了油箱结构失效行为。研究发现,油箱顶盖两侧及侧壁转角接缝位置容易发生应力集中现象。一旦结构出现裂缝,将在极短时间内沿着应力集中方向快速发展,最终导致壁面整体撕裂。可知,该方法揭示的结构失效行为可为改进变压器设计和提高设备安全性提供依据。
