In the mining industry,precise forecasting of rock fragmentation is critical for optimising blasting processes.In this study,we address the challenge of enhancing rock fragmentation assessment by developing a novel hy...In the mining industry,precise forecasting of rock fragmentation is critical for optimising blasting processes.In this study,we address the challenge of enhancing rock fragmentation assessment by developing a novel hybrid predictive model named GWO-RF.This model combines the grey wolf optimization(GWO)algorithm with the random forest(RF)technique to predict the D_(80)value,a critical parameter in evaluating rock fragmentation quality.The study is conducted using a dataset from Sarcheshmeh Copper Mine,employing six different swarm sizes for the GWO-RF hybrid model construction.The GWO-RF model’s hyperparameters are systematically optimized within established bounds,and its performance is rigorously evaluated using multiple evaluation metrics.The results show that the GWO-RF hybrid model has higher predictive skills,exceeding traditional models in terms of accuracy.Furthermore,the interpretability of the GWO-RF model is enhanced through the utilization of SHapley Additive exPlanations(SHAP)values.The insights gained from this research contribute to optimizing blasting operations and rock fragmentation outcomes in the mining industry.展开更多
This study presents a machine learning-based method for predicting fragment velocity distribution in warhead fragmentation under explosive loading condition.The fragment resultant velocities are correlated with key de...This study presents a machine learning-based method for predicting fragment velocity distribution in warhead fragmentation under explosive loading condition.The fragment resultant velocities are correlated with key design parameters including casing dimensions and detonation positions.The paper details the finite element analysis for fragmentation,the characterizations of the dynamic hardening and fracture models,the generation of comprehensive datasets,and the training of the ANN model.The results show the influence of casing dimensions on fragment velocity distributions,with the tendencies indicating increased resultant velocity with reduced thickness,increased length and diameter.The model's predictive capability is demonstrated through the accurate predictions for both training and testing datasets,showing its potential for the real-time prediction of fragmentation performance.展开更多
Liquid-filled containers(LFC)are widely used to store and transport petroleum,chemical reagents,and other resources.As an important target of military strikes and terrorist bombings,LFC are vulnerable to blast waves a...Liquid-filled containers(LFC)are widely used to store and transport petroleum,chemical reagents,and other resources.As an important target of military strikes and terrorist bombings,LFC are vulnerable to blast waves and fragments.To explore the protective effect of polyurea elastomer on LFC,the damage characteristics of polyurea coated liquid-filled container(PLFC)under the combined loading of blast shock wave and fragments were studied experimentally.The microstructure of the polyurea layer was observed by scanning electron microscopy,and the fracture and self-healing phenomena were analyzed.The simulation approach was used to explain the combined blast-and fragments-induced on the PLFC in detail.Finally,the effects of shock wave and fragment alone and in combination on the damage of PLFC were comprehensively compared.Results showed that the polyurea reduces the perforation rate of the fragment to the LFC,and the self-healing phenomenon could also reduce the liquid loss rate inside the container.The polyurea reduces the degree of depression in the center of the LFC,resulting in a decrease in the distance between adjacent fragments penetrating the LFC,and an increase in the probability of transfixion and fracture between holes.Under the close-in blast,the detonation shock wave reached the LFC before the fragment.Polyurea does not all have an enhanced effect on the protection of LFC.The presence of internal water enhances the anti-blast performance of the container,and the hydrodynamic ram(HRAM)formed by the fragment impacting the water aggravated the plastic deformation of the container.The combined action has an enhancement effect on the deformation of the LFC.The depth of the container depression was 27%higher than that of the blast shock wave alone;thus,it cannot be simply summarized as linear superposition.展开更多
This study designs four types of liquid-filled cylindrical shell structures to investigate their protection characteristics against explosive shock waves and high-speed fragments.Bare charge and charge-driven prefabri...This study designs four types of liquid-filled cylindrical shell structures to investigate their protection characteristics against explosive shock waves and high-speed fragments.Bare charge and charge-driven prefabricated fragments are employed to examine the damage under blast shock waves and combined blast and fragments loading on various liquid-filled cylindrical shell structures.The test results are compared to numerical calculations and theoretical analysis for the structure's deformation,the liquid medium's movement,and the pressure waves'propagation characteristics under different liquid-filling methods.The results showed that the filling method influences the blast protection and the struc-ture's energy absorption performance.The external filling method reduces the structural deformation,and the internal filling method increases the damage effect.The gapped internal filling method improves the structure's energy absorption efficiency.The pressure wave loading on the liquid-filled cylindrical shell structure differs depending on filling methods.Explosive shock waves and high-speed fragments show a damage enhancement effect on the liquid-filled cylindrical shell structure,depending on the thickness of the internal liquid container layer.The specific impulse on the inner surface of the cylindrical shell positively correlates to the radial deformation of the cylindrical shell structure,and the external liquid layer limits the radial structural deformation.展开更多
The impact safety of explosive charges has been focused in these decades. The fragment impact is widely used to evaluate the response of explosive charges. In our work, the explosive detonation driving technique was u...The impact safety of explosive charges has been focused in these decades. The fragment impact is widely used to evaluate the response of explosive charges. In our work, the explosive detonation driving technique was used to generate a high velocity fragment with large mass. When the fragment masses are10 g, 16 g, 25 g, and 50 g, the highest velocity of fragments can reach 2400 m/s, 2100 m/s, 1900 m/s, and1400 m/s, respectively. The high velocity fragment with large mass was used to evaluate the safety of two kinds of CL-20 based explosive charges. The effects of the fragment mass and velocity were analyzed.Especially, the reaction extent was obtained based on visible phenomenon. The CL-20-based explosive charge containing Al had a higher safety level than that without Al. It was because Al had good ductility,and further improved the mechanical property of the material. Also, the numerical simulation was conducted to understand the reaction characteristics of the CL-20-based explosive charge. The results showed that as the fragment mass and velocity increased, the reaction became more violent.展开更多
This study investigates the application of Gurney and flight of fragment equations,typically used to predict metal fragment velocities,in modeling the water jet behavior.Three shotgun cartridge sizes were used as the ...This study investigates the application of Gurney and flight of fragment equations,typically used to predict metal fragment velocities,in modeling the water jet behavior.Three shotgun cartridge sizes were used as the energy source:2.59 g,5.83 g,and 7.13 g.Two configurations were tested:standard(full-barrel water load)and"negative 8"(partial water load).High-speed footage captured water column velocities,and Gurney models,including infinitely tamped and open-faced configurations,combined with the flight of fragment model were used to assess prediction accuracy.Results showed charge strength significantly affects water column velocity,with higher strengths yielding greater stability and velocity retention over distance.The infinitely tamped Gurney model closely predicted experimental velocities,deviating by as little as 1.4%for standard charges and 2.8% for negative 8 charges.Additionally,interesting dynamics such as a 1-2°rise in jet height and the rear overtaking the front was observed.These findings have significant implications for optimizing PAN disruptors and enhancing performance in high-velocity fluid applications and explosive breaching systems.展开更多
A measurement system for the scattering characteristics of warhead fragments based on high-speed imaging systems offers advantages such as simple deployment,flexible maneuverability,and high spatiotemporal resolution,...A measurement system for the scattering characteristics of warhead fragments based on high-speed imaging systems offers advantages such as simple deployment,flexible maneuverability,and high spatiotemporal resolution,enabling the acquisition of full-process data of the fragment scattering process.However,mismatches between camera frame rates and target velocities can lead to long motion blur tails of high-speed fragment targets,resulting in low signal-to-noise ratios and rendering conventional detection algorithms ineffective in dynamic strong interference testing environments.In this study,we propose a detection framework centered on dynamic strong interference disturbance signal separation and suppression.We introduce a mixture Gaussian model constrained under a joint spatialtemporal-transform domain Dirichlet process,combined with total variation regularization to achieve disturbance signal suppression.Experimental results demonstrate that the proposed disturbance suppression method can be integrated with certain conventional motion target detection tasks,enabling adaptation to real-world data to a certain extent.Moreover,we provide a specific implementation of this process,which achieves a detection rate close to 100%with an approximate 0%false alarm rate in multiple sets of real target field test data.This research effectively advances the development of the field of damage parameter testing.展开更多
New advanced numerical computer model enabling accurate simulation of fragmentation parameters of large Length over Diameter(L/D)explosively driven metal shells has been developed and validated.The newly developed lar...New advanced numerical computer model enabling accurate simulation of fragmentation parameters of large Length over Diameter(L/D)explosively driven metal shells has been developed and validated.The newly developed large L/D multi-region model links three-dimensional axisymmetric high strain high strain-rate hydrocode analyses with the conventional set of Picatinny Arsenal FRAGmentation(PAFRAG)simulation routines.The standard PAFRAG modeling technique is based on the Mott's theory of break-up of idealized cylindrical"ring-bombs",in which the length of the average fragment is a function of the radius and velocity of the shell at the moment of break-up,and the mechanical properties of the metal.In the newly developed multi-region model,each of the shell region,the break-up is assumed to occur instantaneously,whereas the entire shell is modeled to fragment at multiple times,according to the number of the regions considered.According to PAFRAG methodology,the required input for both the natural and the controlled fragmentation models including the geometry and the velocity of the shell at moment of break-up had been provided from the hydrocode analyses and validated with available experimental data.The newly developed large L/D multi-region PAFRAG model has been shown to accurately reproduce available experimental fragmentation data.展开更多
Impact experiments of large-caliber PELE with various inner-outer diameter ratio perforating RHA plate at low velocity were performed.Experimental results showed the size of perforated holes on plate,average diameter ...Impact experiments of large-caliber PELE with various inner-outer diameter ratio perforating RHA plate at low velocity were performed.Experimental results showed the size of perforated holes on plate,average diameter of damage area on witness plate,and number of behind-armor fragments will increase as d/D increasing from 0.72 to 0.84.Expansion and fragmentation of large-caliber PELE in this condition were also numerically studied with ANSYS Autodyn.Then,an analytical model accounting for an additional radial shock wave was presented to predict radial expansion velocity and fragmentation of jacket,as well as an empirical approach to estimate diameter of damage area.Calculation results by these approaches were in good agreement with experiments and numerical simulations.Further discussion revealed that Shock/rarefaction wave interactions behavior varying with inner-outer diameter ratio is an important mechanism resulting in different lateral effect by PELE projectiles with various configurations.展开更多
With the technical development of new warhead designs and improvised explosive device protection,irregular casing filled with explosive has been paid more attention recently. In this paper, we studied the fragmentatio...With the technical development of new warhead designs and improvised explosive device protection,irregular casing filled with explosive has been paid more attention recently. In this paper, we studied the fragmentation of a type of D-shaped casing, which is a common asymmetric casing in the field of warhead design. Based on the radiograph technique, static explosive experiments were conducted with D-shaped casings under four different eccentric initiation ratios to explore their fragmentation. A numerical model was then established to simulate the dynamic response of D-shaped casing filled with explosive. The results of numerical simulation were found to agree well with the experimental data.According to the results of numerical simulation and experimental data, the dynamic responses of Dshaped casing were analyzed. The results of the current work pave way for the innovative design of new warhead and for further studying the dynamic response of asymmetric casing.展开更多
The disc cutters of tunnel boring machine(TBM) are installed with different polar angles. This causes the cutting depth difference between adjacent disc cutters on the tunnel face. A rock-cutting model was established...The disc cutters of tunnel boring machine(TBM) are installed with different polar angles. This causes the cutting depth difference between adjacent disc cutters on the tunnel face. A rock-cutting model was established to study the rock fragmentation law between adjacent disc cutters with different polar angles based on particle flow code(PFC). The influence of polar angle of adjacent disc cutters on rock cracks and stresses under different cutter spacing and penetration was studied. Research shows that polar angle difference leads to the discontinuity of rock-fragmentation process by adjacent cutters. The effect of rock-fragmentation is influenced by the cutting depth difference between adjacent cutters. The effect of rock-fragmentation performed best, meanwhile large rock blocks were flaked when the difference of cutting depth is half of the penetration. Too large or small difference of the cutting depth will cause high specific energy consumption of rock fragmentation. The specific energy consumption is relatively small when the difference of cutting depth is half of the penetration.展开更多
Polymer bonded explosive(PBX)formulations were successfully prepared in the laboratory scale containing 1,1-diamino-2,2-dinitroethene(FOX-7)and hexogen(RDX)as brisant high explosives and different binder types of poly...Polymer bonded explosive(PBX)formulations were successfully prepared in the laboratory scale containing 1,1-diamino-2,2-dinitroethene(FOX-7)and hexogen(RDX)as brisant high explosives and different binder types of polyurethane(PU)based on glycidyl azide polymer(GAP) and hydroxyl-terminated polybutadiene(HTPB) as an energetic and inert polymeric binder respectively.Casting technique was used for the preparation of different PBX formulations based on FOX-7/RDX and PU(GAP/HTPB)with 14% binder.The sensitivity to different initial impulses and performance characteristics of the explosive and lethal zone of the tested controlled fragmentation warhead by the fragmentation warhead assessment test(arena test)were studied,in which the arena test was carried out with a controlled fragmentation warhead made from Ck45 steel,with dimensions(100 mm length,30 mm outer diameter and 3 mm thickness).Results show that PBXGF4 has lower sensitivity to impact and heat than those of PBXGR4 by 188.4% and 3.2% respectively.Its friction sensitivity is the same as that of PBXGR4.It has better performance,in which detonation velocity increases by 2.1% and brisance increases by 0.5% when compared with those of PBXGR4.It was concluded that PBXGF4 which based on FOX-7 bonded with PU/GAP matrix has good characteristics as PBX,specially in the sensitivity to impact and can be applied for replacing PBXs based on RDX in the advanced PBXs for low sensitive fragmentation warheads.展开更多
Two different finite element software,LS-DYNA and Impetus,have been evaluated to test their ability to predict the deformation,fragmentation and acceleration of a controlled fragmentation charge casing.The general-pur...Two different finite element software,LS-DYNA and Impetus,have been evaluated to test their ability to predict the deformation,fragmentation and acceleration of a controlled fragmentation charge casing.The general-purpose program LS-DYNA was used with a multi-material ALE formulation and a masspreserving erosion criterion coupled to a Johnson-Cook fracture criterion.In the Impetus simulations,a third order Lagrangian element formulation was used for the casing and a node-splitting element erosion treatment coupled to a Cockcroft-Latham failure criterion was used to describe casing fracture.The high-explosive gases were described by a discrete particle formalism.In order to acquire data to validate our computational tools and constitutive models,a series of experiments have been performed using a laboratory charge with an internal grooved casing.In the test series,the charge geometry was fixed except that the groove depth were varied from very shallow to very deep resulting in different deformation patterns,fracture modes and terminal velocities.Various diagnostic tools captured the different stages of the expansion and fragmentation of the casing.A high-speed framing camera depicted the deformation pattern before fragmentation and was used to determine the moment when the casing failed.Three different complementary techniques were used to follow the acceleration of the fragments;a Photon Doppler velocimetry to determine the initial acceleration of the casing,double exposed radiographs to estimate the fragment velocity after break-up and a high-speed video to determine the terminal velocity of the fragment after leaving the fireball.In addition,the fragments were soft recovered in a set of sawdust pit tests and their final shape and weight were measured.A SEM was used to characterise the fracture surfaces and to determine the modus of fracture(tensile or shear failure).Comparisons to experiments show that both software can predict the change in deformation behaviour when the groove depth increases,from tangential necking for shallow grooves to radial punching for deep groves.Both software could also reasonable well predict the acceleration of the fragments,though both overestimates the terminal velocity for the charge with the deepest grooves.展开更多
In order to determine the relationship among energy consumption of rock and its fragmentation, dynamic strength and strain rate, granite, sandstone and limestone specimens were chosen and tested on large-diameter spli...In order to determine the relationship among energy consumption of rock and its fragmentation, dynamic strength and strain rate, granite, sandstone and limestone specimens were chosen and tested on large-diameter split Hopkinson pressure bar (SHPB) equipment with half-sine waveform loading at the strain rates ranging from 40 to 150 s- 1. With recorded signals, the energy consumption, strain rate and dynamic strength were analyzed. And the fragmentation behaviors of specimens were investigated. The experimental results show that the energy consumption density of rock increases linearly with the total incident energy. The energy consumption density is of an exponent relationship with the average size of rock fragments. The higher the energy consumption density, the more serious the fragmentation, and the better the gradation of fragments. The energy consumption density takes a good logarithm relationship with the dynamic strength of rock. The dynamic strength of rock increases with the increase of strain rate, indicating higher strain rate sensitivity.展开更多
For the characterization of the behaviors of a metal material in events like expanding warheads, it is necessary to know its strength and ductility at high strain rates, around 104e105/s. The flyer plate impact testin...For the characterization of the behaviors of a metal material in events like expanding warheads, it is necessary to know its strength and ductility at high strain rates, around 104e105/s. The flyer plate impact testing produces the uniform stress and strain rates but the testing is expensive. The Taylor test is relatively inexpensive but produces non-uniform stress and strain fields, and the results are not so easily inferred for material modeling. In the split-Hopkinson bar(SHB), which may be used in compression, tension and torsion testing, the strain rates never exceeds 103/s. In the present work, we use the expanding ring test where the strain rate is 104e105/s. A streak camera is used to examine the expanding ring velocity, and a water tank is used to collect the fragments. The experimental results are compared with the numerical simulations using the hydrocodes AUTODYN, IMPETUS Afea and a regularized smooth particle(RSPH) software. The number of fragments increases with the increase in the expansion velocity of the rings. The number of fragments is similar to the experimental results. The RSPH software shows much the same results as the AUTODYN where the Lagrangian solver is used for the ring. The IMPETUS Afea solver shows a somewhat different fragmentation characteristic due to the node splitting algorithm that induces pronounced tensile splitting.展开更多
The fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll(HPGR) was studied based on the characteristics of comminuted products at different specific pressure levels. The major properties ...The fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll(HPGR) was studied based on the characteristics of comminuted products at different specific pressure levels. The major properties included the reduction ratio, liberation, specific surface energy, and specific surface area. The results showed that the fracture of low-grade hematite ore in HPGR was an interactive dynamic process in which the interaction between coarse particles of gangue minerals and fine particles of valuable minerals was alternately continuous with increased compactness and compacting strength of materials. Within a range of 2.8–4.4 N/mm^2, valuable minerals were crushed after preferentially absorbing energy, whereas gangue minerals were not completely crushed and only acted as an energy transfer medium. Within a range of 4.4–5.2 N/mm^2, gangue minerals were adequately crushed after absorbing the remaining energy, whereas preferentially crushed valuable minerals acted as an energy transfer medium. Within a range of 5.2–6.0 N/mm^2 range, the low-grade hematite ore was not further comminuted because of the "size effect" on the strength of materials, and the comminution effect of materials became stable.展开更多
The fragmentation test of granite subjected to strain rate of 10~010~2s~ -1 was carried out using split Hopkinson pressure bar(SHPB) whose diameter is 75 mm, where half-sine loading waveform was performed. The sieving...The fragmentation test of granite subjected to strain rate of 10~010~2s~ -1 was carried out using split Hopkinson pressure bar(SHPB) whose diameter is 75 mm, where half-sine loading waveform was performed. The sieving statistics results of the fragments show that the distribution of the fragments is a fractal, and the fractal dimension values fall into the range of 1.22.4. The correlation analysis between the fractal dimension and the logarithm of the energy density shows that they have approximately linear relation. Finally, based on damage theory and scale invariant principle, the fragmentation model with renormalization method was put forward, and the fractal dimension value predicted with the model was compared with the test results. It is found that the fractal dimension value obtained from the improved fragmentation model is more reasonable.展开更多
Based on the simplification of cutting process,a series of numerical simulations were conducted using a 2-D discrete element method to explore the effects of embedded cracks with different dip angles on the rock fragm...Based on the simplification of cutting process,a series of numerical simulations were conducted using a 2-D discrete element method to explore the effects of embedded cracks with different dip angles on the rock fragmentation process,cutting characteristics and breaking efficiency.The results show that the simulated results are in a good agreement with previous theoretical study.The main crack propagates to the top tip of embedded crack,except when the dip angle is 90°.Side cracks which are more fully developed in the rocks containing embedded cracks tend to propagate towards the free surface.According to the history of vertical cutting force,it is shown that the peak force is decreased by embedded cracks.The study on cutting efficiency was conducted by combining the quantity of crack and cutting energy.And the results show that breaking efficiency can be treated as a decreasing or a increasing function when the dip angle is less or larger than 30°,respectively.Breaking efficiency is higher than that in intact rock when the dip angle is larger than 45°.展开更多
There has been increasing interest in numerical simulations of fragmentation of expanding warheads in 3D.Accordingly there is a pressure on developers of leading commercial codes,such as LS-DYNA.AUTODYN and IMPETUS Af...There has been increasing interest in numerical simulations of fragmentation of expanding warheads in 3D.Accordingly there is a pressure on developers of leading commercial codes,such as LS-DYNA.AUTODYN and IMPETUS Afea.to implement the reliable fracture models and the efficient solution techniques.The applicability of the Johnson—Cook strength and fracture model is evaluated by comparing the fracture behaviour of an expanding steel casing of a warhead with experiments.The numerical codes and different numerical solution techniques,such as Eulerian,Lagrangian.Smooth particle hydrodynamics(SPH).and the corpuscular models recently implemented in IMPETUS Afea are compared.For the same solution techniques and material models we find that the codes give similar results.The SPH technique and the corpuscular technique are superior to the Eulerian technique and the Lagrangian technique(with erosion) when it is applied to materials that have fluid like behaviour such as the explosive and the tracer.The Eulerian technique gives much larger calculation time and both the Lagrangian and Eulerian techniques seem to give less agreement with our measurements.To more correctly simulate the fracture behaviours of the expanding steel casing,we applied that ductility decreases with strain rate.The phenomena may be explained by the realization of adiabatic shear bands.An implemented node splitting algorithm in IMPETUS Afea seems very promising.展开更多
A simple finite element implementation of the Mott model for fragmentation of a thin walled ring has been implemented and used to explore the effect of local variations in fracture strain around the ring.The model has...A simple finite element implementation of the Mott model for fragmentation of a thin walled ring has been implemented and used to explore the effect of local variations in fracture strain around the ring.The model has successfully reproduced the fragment size distributions previously reported,which follow a characteristic“Mott distribution”form,providing sufficient(1000)simulations are run.It has been shown that this form is retained even when there are large differences in the random distribution of fracture strains or a different choice of function used to describe the fracture strain scatter.In these cases,the strain rate has a much stronger effect than fracture strain distribution the on the average fragment size and fragment distribution.However,for cases where there are a small number of local defects that strongly reduce the fracture strain at certain locations around the ring,the predicted fragment size distribution develops a bimodal character.This is also the case for large but gradual variations in fracture strain with position around the ring.The results have implications for cases where a small number of large pre-existing defects exist,or processing has led to macrozones in the microstructure.The utility of a simple fast running model to study these cases is discussed.展开更多
基金Projects(42177164,52474121)supported by the National Science Foundation of ChinaProject(PBSKL2023A12)supported by the State Key Laboratory of Precision Blasting and Hubei Key Laboratory of Blasting Engineering,China。
文摘In the mining industry,precise forecasting of rock fragmentation is critical for optimising blasting processes.In this study,we address the challenge of enhancing rock fragmentation assessment by developing a novel hybrid predictive model named GWO-RF.This model combines the grey wolf optimization(GWO)algorithm with the random forest(RF)technique to predict the D_(80)value,a critical parameter in evaluating rock fragmentation quality.The study is conducted using a dataset from Sarcheshmeh Copper Mine,employing six different swarm sizes for the GWO-RF hybrid model construction.The GWO-RF model’s hyperparameters are systematically optimized within established bounds,and its performance is rigorously evaluated using multiple evaluation metrics.The results show that the GWO-RF hybrid model has higher predictive skills,exceeding traditional models in terms of accuracy.Furthermore,the interpretability of the GWO-RF model is enhanced through the utilization of SHapley Additive exPlanations(SHAP)values.The insights gained from this research contribute to optimizing blasting operations and rock fragmentation outcomes in the mining industry.
基金supported by Poongsan-KAIST Future Research Center Projectthe fund support provided by the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(Grant No.2023R1A2C2005661)。
文摘This study presents a machine learning-based method for predicting fragment velocity distribution in warhead fragmentation under explosive loading condition.The fragment resultant velocities are correlated with key design parameters including casing dimensions and detonation positions.The paper details the finite element analysis for fragmentation,the characterizations of the dynamic hardening and fracture models,the generation of comprehensive datasets,and the training of the ANN model.The results show the influence of casing dimensions on fragment velocity distributions,with the tendencies indicating increased resultant velocity with reduced thickness,increased length and diameter.The model's predictive capability is demonstrated through the accurate predictions for both training and testing datasets,showing its potential for the real-time prediction of fragmentation performance.
基金supported by the National Natural Science Foundation of China(Grant Nos.12102480,52278543 and 51978660)Natural Science Foundation of Jiangsu Province(Grant No.BK20231489)。
文摘Liquid-filled containers(LFC)are widely used to store and transport petroleum,chemical reagents,and other resources.As an important target of military strikes and terrorist bombings,LFC are vulnerable to blast waves and fragments.To explore the protective effect of polyurea elastomer on LFC,the damage characteristics of polyurea coated liquid-filled container(PLFC)under the combined loading of blast shock wave and fragments were studied experimentally.The microstructure of the polyurea layer was observed by scanning electron microscopy,and the fracture and self-healing phenomena were analyzed.The simulation approach was used to explain the combined blast-and fragments-induced on the PLFC in detail.Finally,the effects of shock wave and fragment alone and in combination on the damage of PLFC were comprehensively compared.Results showed that the polyurea reduces the perforation rate of the fragment to the LFC,and the self-healing phenomenon could also reduce the liquid loss rate inside the container.The polyurea reduces the degree of depression in the center of the LFC,resulting in a decrease in the distance between adjacent fragments penetrating the LFC,and an increase in the probability of transfixion and fracture between holes.Under the close-in blast,the detonation shock wave reached the LFC before the fragment.Polyurea does not all have an enhanced effect on the protection of LFC.The presence of internal water enhances the anti-blast performance of the container,and the hydrodynamic ram(HRAM)formed by the fragment impacting the water aggravated the plastic deformation of the container.The combined action has an enhancement effect on the deformation of the LFC.The depth of the container depression was 27%higher than that of the blast shock wave alone;thus,it cannot be simply summarized as linear superposition.
基金the National Natural Science Foundation of China(Grant Nos.52371342,52271338,52101378 and 51979277)。
文摘This study designs four types of liquid-filled cylindrical shell structures to investigate their protection characteristics against explosive shock waves and high-speed fragments.Bare charge and charge-driven prefabricated fragments are employed to examine the damage under blast shock waves and combined blast and fragments loading on various liquid-filled cylindrical shell structures.The test results are compared to numerical calculations and theoretical analysis for the structure's deformation,the liquid medium's movement,and the pressure waves'propagation characteristics under different liquid-filling methods.The results showed that the filling method influences the blast protection and the struc-ture's energy absorption performance.The external filling method reduces the structural deformation,and the internal filling method increases the damage effect.The gapped internal filling method improves the structure's energy absorption efficiency.The pressure wave loading on the liquid-filled cylindrical shell structure differs depending on filling methods.Explosive shock waves and high-speed fragments show a damage enhancement effect on the liquid-filled cylindrical shell structure,depending on the thickness of the internal liquid container layer.The specific impulse on the inner surface of the cylindrical shell positively correlates to the radial deformation of the cylindrical shell structure,and the external liquid layer limits the radial structural deformation.
文摘The impact safety of explosive charges has been focused in these decades. The fragment impact is widely used to evaluate the response of explosive charges. In our work, the explosive detonation driving technique was used to generate a high velocity fragment with large mass. When the fragment masses are10 g, 16 g, 25 g, and 50 g, the highest velocity of fragments can reach 2400 m/s, 2100 m/s, 1900 m/s, and1400 m/s, respectively. The high velocity fragment with large mass was used to evaluate the safety of two kinds of CL-20 based explosive charges. The effects of the fragment mass and velocity were analyzed.Especially, the reaction extent was obtained based on visible phenomenon. The CL-20-based explosive charge containing Al had a higher safety level than that without Al. It was because Al had good ductility,and further improved the mechanical property of the material. Also, the numerical simulation was conducted to understand the reaction characteristics of the CL-20-based explosive charge. The results showed that as the fragment mass and velocity increased, the reaction became more violent.
基金supported and funded internally through Dr. Catherine Johnson's research funds at Missouri S&T
文摘This study investigates the application of Gurney and flight of fragment equations,typically used to predict metal fragment velocities,in modeling the water jet behavior.Three shotgun cartridge sizes were used as the energy source:2.59 g,5.83 g,and 7.13 g.Two configurations were tested:standard(full-barrel water load)and"negative 8"(partial water load).High-speed footage captured water column velocities,and Gurney models,including infinitely tamped and open-faced configurations,combined with the flight of fragment model were used to assess prediction accuracy.Results showed charge strength significantly affects water column velocity,with higher strengths yielding greater stability and velocity retention over distance.The infinitely tamped Gurney model closely predicted experimental velocities,deviating by as little as 1.4%for standard charges and 2.8% for negative 8 charges.Additionally,interesting dynamics such as a 1-2°rise in jet height and the rear overtaking the front was observed.These findings have significant implications for optimizing PAN disruptors and enhancing performance in high-velocity fluid applications and explosive breaching systems.
文摘A measurement system for the scattering characteristics of warhead fragments based on high-speed imaging systems offers advantages such as simple deployment,flexible maneuverability,and high spatiotemporal resolution,enabling the acquisition of full-process data of the fragment scattering process.However,mismatches between camera frame rates and target velocities can lead to long motion blur tails of high-speed fragment targets,resulting in low signal-to-noise ratios and rendering conventional detection algorithms ineffective in dynamic strong interference testing environments.In this study,we propose a detection framework centered on dynamic strong interference disturbance signal separation and suppression.We introduce a mixture Gaussian model constrained under a joint spatialtemporal-transform domain Dirichlet process,combined with total variation regularization to achieve disturbance signal suppression.Experimental results demonstrate that the proposed disturbance suppression method can be integrated with certain conventional motion target detection tasks,enabling adaptation to real-world data to a certain extent.Moreover,we provide a specific implementation of this process,which achieves a detection rate close to 100%with an approximate 0%false alarm rate in multiple sets of real target field test data.This research effectively advances the development of the field of damage parameter testing.
文摘New advanced numerical computer model enabling accurate simulation of fragmentation parameters of large Length over Diameter(L/D)explosively driven metal shells has been developed and validated.The newly developed large L/D multi-region model links three-dimensional axisymmetric high strain high strain-rate hydrocode analyses with the conventional set of Picatinny Arsenal FRAGmentation(PAFRAG)simulation routines.The standard PAFRAG modeling technique is based on the Mott's theory of break-up of idealized cylindrical"ring-bombs",in which the length of the average fragment is a function of the radius and velocity of the shell at the moment of break-up,and the mechanical properties of the metal.In the newly developed multi-region model,each of the shell region,the break-up is assumed to occur instantaneously,whereas the entire shell is modeled to fragment at multiple times,according to the number of the regions considered.According to PAFRAG methodology,the required input for both the natural and the controlled fragmentation models including the geometry and the velocity of the shell at moment of break-up had been provided from the hydrocode analyses and validated with available experimental data.The newly developed large L/D multi-region PAFRAG model has been shown to accurately reproduce available experimental fragmentation data.
文摘Impact experiments of large-caliber PELE with various inner-outer diameter ratio perforating RHA plate at low velocity were performed.Experimental results showed the size of perforated holes on plate,average diameter of damage area on witness plate,and number of behind-armor fragments will increase as d/D increasing from 0.72 to 0.84.Expansion and fragmentation of large-caliber PELE in this condition were also numerically studied with ANSYS Autodyn.Then,an analytical model accounting for an additional radial shock wave was presented to predict radial expansion velocity and fragmentation of jacket,as well as an empirical approach to estimate diameter of damage area.Calculation results by these approaches were in good agreement with experiments and numerical simulations.Further discussion revealed that Shock/rarefaction wave interactions behavior varying with inner-outer diameter ratio is an important mechanism resulting in different lateral effect by PELE projectiles with various configurations.
基金supported by the National Natural Science Foundation of China [grant number 11772059]the National KeyResearch and Development Program of China [grant number 2017yfc0822300]+1 种基金the 111 Project[grant number G20012017001]the Foundation of State Key Laboratory of Explosion Science and Technology of China[grant number KFJJ13-1Z]
文摘With the technical development of new warhead designs and improvised explosive device protection,irregular casing filled with explosive has been paid more attention recently. In this paper, we studied the fragmentation of a type of D-shaped casing, which is a common asymmetric casing in the field of warhead design. Based on the radiograph technique, static explosive experiments were conducted with D-shaped casings under four different eccentric initiation ratios to explore their fragmentation. A numerical model was then established to simulate the dynamic response of D-shaped casing filled with explosive. The results of numerical simulation were found to agree well with the experimental data.According to the results of numerical simulation and experimental data, the dynamic responses of Dshaped casing were analyzed. The results of the current work pave way for the innovative design of new warhead and for further studying the dynamic response of asymmetric casing.
基金Project(2012AA041801)supported by the Hi-tech Research and Development Program of ChinaProject(2013CB035401)supported by the National Basic Research Program of ChinaProject(51475478)supported by the National Natural Science Foundation of China
文摘The disc cutters of tunnel boring machine(TBM) are installed with different polar angles. This causes the cutting depth difference between adjacent disc cutters on the tunnel face. A rock-cutting model was established to study the rock fragmentation law between adjacent disc cutters with different polar angles based on particle flow code(PFC). The influence of polar angle of adjacent disc cutters on rock cracks and stresses under different cutter spacing and penetration was studied. Research shows that polar angle difference leads to the discontinuity of rock-fragmentation process by adjacent cutters. The effect of rock-fragmentation is influenced by the cutting depth difference between adjacent cutters. The effect of rock-fragmentation performed best, meanwhile large rock blocks were flaked when the difference of cutting depth is half of the penetration. Too large or small difference of the cutting depth will cause high specific energy consumption of rock fragmentation. The specific energy consumption is relatively small when the difference of cutting depth is half of the penetration.
文摘Polymer bonded explosive(PBX)formulations were successfully prepared in the laboratory scale containing 1,1-diamino-2,2-dinitroethene(FOX-7)and hexogen(RDX)as brisant high explosives and different binder types of polyurethane(PU)based on glycidyl azide polymer(GAP) and hydroxyl-terminated polybutadiene(HTPB) as an energetic and inert polymeric binder respectively.Casting technique was used for the preparation of different PBX formulations based on FOX-7/RDX and PU(GAP/HTPB)with 14% binder.The sensitivity to different initial impulses and performance characteristics of the explosive and lethal zone of the tested controlled fragmentation warhead by the fragmentation warhead assessment test(arena test)were studied,in which the arena test was carried out with a controlled fragmentation warhead made from Ck45 steel,with dimensions(100 mm length,30 mm outer diameter and 3 mm thickness).Results show that PBXGF4 has lower sensitivity to impact and heat than those of PBXGR4 by 188.4% and 3.2% respectively.Its friction sensitivity is the same as that of PBXGR4.It has better performance,in which detonation velocity increases by 2.1% and brisance increases by 0.5% when compared with those of PBXGR4.It was concluded that PBXGF4 which based on FOX-7 bonded with PU/GAP matrix has good characteristics as PBX,specially in the sensitivity to impact and can be applied for replacing PBXs based on RDX in the advanced PBXs for low sensitive fragmentation warheads.
基金funded by the Swedish Armed Forces under Grant No AF.9220616
文摘Two different finite element software,LS-DYNA and Impetus,have been evaluated to test their ability to predict the deformation,fragmentation and acceleration of a controlled fragmentation charge casing.The general-purpose program LS-DYNA was used with a multi-material ALE formulation and a masspreserving erosion criterion coupled to a Johnson-Cook fracture criterion.In the Impetus simulations,a third order Lagrangian element formulation was used for the casing and a node-splitting element erosion treatment coupled to a Cockcroft-Latham failure criterion was used to describe casing fracture.The high-explosive gases were described by a discrete particle formalism.In order to acquire data to validate our computational tools and constitutive models,a series of experiments have been performed using a laboratory charge with an internal grooved casing.In the test series,the charge geometry was fixed except that the groove depth were varied from very shallow to very deep resulting in different deformation patterns,fracture modes and terminal velocities.Various diagnostic tools captured the different stages of the expansion and fragmentation of the casing.A high-speed framing camera depicted the deformation pattern before fragmentation and was used to determine the moment when the casing failed.Three different complementary techniques were used to follow the acceleration of the fragments;a Photon Doppler velocimetry to determine the initial acceleration of the casing,double exposed radiographs to estimate the fragment velocity after break-up and a high-speed video to determine the terminal velocity of the fragment after leaving the fireball.In addition,the fragments were soft recovered in a set of sawdust pit tests and their final shape and weight were measured.A SEM was used to characterise the fracture surfaces and to determine the modus of fracture(tensile or shear failure).Comparisons to experiments show that both software can predict the change in deformation behaviour when the groove depth increases,from tangential necking for shallow grooves to radial punching for deep groves.Both software could also reasonable well predict the acceleration of the fragments,though both overestimates the terminal velocity for the charge with the deepest grooves.
基金Projects(50674107, 10472134, 50490274) supported by the National Natural Science Foundation of China
文摘In order to determine the relationship among energy consumption of rock and its fragmentation, dynamic strength and strain rate, granite, sandstone and limestone specimens were chosen and tested on large-diameter split Hopkinson pressure bar (SHPB) equipment with half-sine waveform loading at the strain rates ranging from 40 to 150 s- 1. With recorded signals, the energy consumption, strain rate and dynamic strength were analyzed. And the fragmentation behaviors of specimens were investigated. The experimental results show that the energy consumption density of rock increases linearly with the total incident energy. The energy consumption density is of an exponent relationship with the average size of rock fragments. The higher the energy consumption density, the more serious the fragmentation, and the better the gradation of fragments. The energy consumption density takes a good logarithm relationship with the dynamic strength of rock. The dynamic strength of rock increases with the increase of strain rate, indicating higher strain rate sensitivity.
文摘For the characterization of the behaviors of a metal material in events like expanding warheads, it is necessary to know its strength and ductility at high strain rates, around 104e105/s. The flyer plate impact testing produces the uniform stress and strain rates but the testing is expensive. The Taylor test is relatively inexpensive but produces non-uniform stress and strain fields, and the results are not so easily inferred for material modeling. In the split-Hopkinson bar(SHB), which may be used in compression, tension and torsion testing, the strain rates never exceeds 103/s. In the present work, we use the expanding ring test where the strain rate is 104e105/s. A streak camera is used to examine the expanding ring velocity, and a water tank is used to collect the fragments. The experimental results are compared with the numerical simulations using the hydrocodes AUTODYN, IMPETUS Afea and a regularized smooth particle(RSPH) software. The number of fragments increases with the increase in the expansion velocity of the rings. The number of fragments is similar to the experimental results. The RSPH software shows much the same results as the AUTODYN where the Lagrangian solver is used for the ring. The IMPETUS Afea solver shows a somewhat different fragmentation characteristic due to the node splitting algorithm that induces pronounced tensile splitting.
基金Project(2012AA062301)supported by the National High Technology Research and Development Program of China
文摘The fragmentation mechanism of low-grade hematite ore in a high pressure grinding roll(HPGR) was studied based on the characteristics of comminuted products at different specific pressure levels. The major properties included the reduction ratio, liberation, specific surface energy, and specific surface area. The results showed that the fracture of low-grade hematite ore in HPGR was an interactive dynamic process in which the interaction between coarse particles of gangue minerals and fine particles of valuable minerals was alternately continuous with increased compactness and compacting strength of materials. Within a range of 2.8–4.4 N/mm^2, valuable minerals were crushed after preferentially absorbing energy, whereas gangue minerals were not completely crushed and only acted as an energy transfer medium. Within a range of 4.4–5.2 N/mm^2, gangue minerals were adequately crushed after absorbing the remaining energy, whereas preferentially crushed valuable minerals acted as an energy transfer medium. Within a range of 5.2–6.0 N/mm^2 range, the low-grade hematite ore was not further comminuted because of the "size effect" on the strength of materials, and the comminution effect of materials became stable.
基金Project(10472134 ,50490274 ,50534030) supported by the National Natural Science Foundation of China
文摘The fragmentation test of granite subjected to strain rate of 10~010~2s~ -1 was carried out using split Hopkinson pressure bar(SHPB) whose diameter is 75 mm, where half-sine loading waveform was performed. The sieving statistics results of the fragments show that the distribution of the fragments is a fractal, and the fractal dimension values fall into the range of 1.22.4. The correlation analysis between the fractal dimension and the logarithm of the energy density shows that they have approximately linear relation. Finally, based on damage theory and scale invariant principle, the fragmentation model with renormalization method was put forward, and the fractal dimension value predicted with the model was compared with the test results. It is found that the fractal dimension value obtained from the improved fragmentation model is more reasonable.
基金Project(2013CB035401)supported by the National Basic Research Program of ChinaProject(51174228)supported by the National Natural Science Foundation of ChinaProject(71380100003)supported by Hunan Provincial Innovation Foundation for Postgraduate,China
文摘Based on the simplification of cutting process,a series of numerical simulations were conducted using a 2-D discrete element method to explore the effects of embedded cracks with different dip angles on the rock fragmentation process,cutting characteristics and breaking efficiency.The results show that the simulated results are in a good agreement with previous theoretical study.The main crack propagates to the top tip of embedded crack,except when the dip angle is 90°.Side cracks which are more fully developed in the rocks containing embedded cracks tend to propagate towards the free surface.According to the history of vertical cutting force,it is shown that the peak force is decreased by embedded cracks.The study on cutting efficiency was conducted by combining the quantity of crack and cutting energy.And the results show that breaking efficiency can be treated as a decreasing or a increasing function when the dip angle is less or larger than 30°,respectively.Breaking efficiency is higher than that in intact rock when the dip angle is larger than 45°.
文摘There has been increasing interest in numerical simulations of fragmentation of expanding warheads in 3D.Accordingly there is a pressure on developers of leading commercial codes,such as LS-DYNA.AUTODYN and IMPETUS Afea.to implement the reliable fracture models and the efficient solution techniques.The applicability of the Johnson—Cook strength and fracture model is evaluated by comparing the fracture behaviour of an expanding steel casing of a warhead with experiments.The numerical codes and different numerical solution techniques,such as Eulerian,Lagrangian.Smooth particle hydrodynamics(SPH).and the corpuscular models recently implemented in IMPETUS Afea are compared.For the same solution techniques and material models we find that the codes give similar results.The SPH technique and the corpuscular technique are superior to the Eulerian technique and the Lagrangian technique(with erosion) when it is applied to materials that have fluid like behaviour such as the explosive and the tracer.The Eulerian technique gives much larger calculation time and both the Lagrangian and Eulerian techniques seem to give less agreement with our measurements.To more correctly simulate the fracture behaviours of the expanding steel casing,we applied that ductility decreases with strain rate.The phenomena may be explained by the realization of adiabatic shear bands.An implemented node splitting algorithm in IMPETUS Afea seems very promising.
基金funding through the LightForm program grant EP/R001715/1
文摘A simple finite element implementation of the Mott model for fragmentation of a thin walled ring has been implemented and used to explore the effect of local variations in fracture strain around the ring.The model has successfully reproduced the fragment size distributions previously reported,which follow a characteristic“Mott distribution”form,providing sufficient(1000)simulations are run.It has been shown that this form is retained even when there are large differences in the random distribution of fracture strains or a different choice of function used to describe the fracture strain scatter.In these cases,the strain rate has a much stronger effect than fracture strain distribution the on the average fragment size and fragment distribution.However,for cases where there are a small number of local defects that strongly reduce the fracture strain at certain locations around the ring,the predicted fragment size distribution develops a bimodal character.This is also the case for large but gradual variations in fracture strain with position around the ring.The results have implications for cases where a small number of large pre-existing defects exist,or processing has led to macrozones in the microstructure.The utility of a simple fast running model to study these cases is discussed.
