By phenomenological analysis of warm compaction, it is found that, compared with the contribution of particle plastical deformation to densification of powder compact,the particle rearrangement is a dominant densifica...By phenomenological analysis of warm compaction, it is found that, compared with the contribution of particle plastical deformation to densification of powder compact,the particle rearrangement is a dominant densification mechanism for powder warm compaction, and the plastical deformation of particles plays an important role in offering accommodating deformation for particle rearrangement and densifying powder compact at the final stage of pressing.In order to attain density gain as high as possible during warm compaction, six rules for designing warm compacting powder mixtures were proposed in detail.展开更多
The calcined magnesite was utilized as a kind of MgO bearing additive to produce MgO bearing pellets. The effects of MgO on densification and consolidation of pellets were investigated. The experimental results show t...The calcined magnesite was utilized as a kind of MgO bearing additive to produce MgO bearing pellets. The effects of MgO on densification and consolidation of pellets were investigated. The experimental results show that, at the same process parameters, the porosity and pore size distribution of green pellets have no evident relation with the MgO bearing additive, pore size of green pellets is between 15 μm and 35 μm and the porosity of green pellets is about 34%. There is a densification and consolidation phenomenon during the induration process; the pore size and porosity of product pellets decrease gradually; and the structure of product pellets becomes dense. MgO makes a negative effect on the densification and consolidation of product pellets, the densification ratio of pellets decreases from 46.3% to 28.6% with the addition of MgO bearing additive from 0 to 2.0 %. The porosity and the pore size of product pellets increase gradually with the increase of MgO content; When the mass fraction of MgO bearing additive increases from 0 to 2.0%, the pore size of product pellet increases and the pore size distributes in a large range. Also, the porosity increases from 18.61% to 24.06%.展开更多
Compression ratio is significant for cellular structures on energy absorption. In the present work, theoretical formulas to determine the initial densification strain of honeycomb structure were put forward by means o...Compression ratio is significant for cellular structures on energy absorption. In the present work, theoretical formulas to determine the initial densification strain of honeycomb structure were put forward by means of minimum energy principle. Detailed densification strain points were identified, with full fold model for kinds of specimens. To validate, corresponding numerical simulations were carried out with explicit finite element method. Excellent agreement in terms of initial densification stain point has been observed between the theoretical calculation and numerical simulation. The results show that: (1) a different honeycomb structure has different initial densification strain point, and its geometric configuration of cells plays an evident role on densification; (2) half-wave length of the wrinkle of honeycomb in folding process significantly influences on the densification strain point; (3) the initial densification point is an decreasing power function of the ratio of foil thickness to cell length, with the exponent 2/3. These achievements provide important references for design in cellular energy absorption devices.展开更多
The effects of CaO content in the range from 0 to 4.0%, and sintering temperature on the phase composition, relative density and electrical conductivity of 10NiO-NiFe2O4 composites doped with CaO were studied. The res...The effects of CaO content in the range from 0 to 4.0%, and sintering temperature on the phase composition, relative density and electrical conductivity of 10NiO-NiFe2O4 composites doped with CaO were studied. The results show that there is no change of structure for NiO or NiFe2O4; there is apparent oxygen absorbing and releasing behavior during the heating process in air for 10NiO-NiFe2O4 composites. Introduction of CaO can accelerate the densification of 10NiO-NiFe2O4 composites. The maximum value of relative density is 98.75% for composite doped with 2.0% CaO and sintered at 1 200 ℃, which is beyond about 20% for the undoped composites. The sintering activated energy of sample containing 2% CaO decreases by 15.87 kJ/mol, compared with that of the undoped sample.展开更多
The sequence of the densification and hydrocarbon charging of the Xu2 reservoir in the Anyue–Hechuan area of Central Sichuan Basin is discussed.The diagenetic sequence is considered a time line to determine the histo...The sequence of the densification and hydrocarbon charging of the Xu2 reservoir in the Anyue–Hechuan area of Central Sichuan Basin is discussed.The diagenetic sequence is considered a time line to determine the historical relationship between the densification process and the hydrocarbon charging of the Xu2 reservoir in the study area:Early diagenetic stage B(the first stage of hydrocarbon charging,which was about 200–160 Ma ago,with a porosity of about 20%,consolidated and not tight)→middle diagenetic stage A(the second stage of hydrocarbon charging,which was about 140–120 Ma ago,with a porosity of 10%–20%and relatively tight)→middle diagenetic stage B(the third stage of hydrocarbon charging,which was about 20–5 Ma ago,with a porosity of 6%–10%and tight;However,fractures have developed).The study results prove that large-scale hydrocarbon charging and accumulation completed before the densification of the Xu2 reservoir,showing that the Upper Triassic Xujiahe Fm unconventional tight reservoir in the Sichuan Basin is prospective for exploration.展开更多
Combining sintering additive with field assisted sintering,stereolithographical dense Si3N4 ceramics was successfully fabricated.Owing to a large amount of polymer during the stereolithography,the green parts have the...Combining sintering additive with field assisted sintering,stereolithographical dense Si3N4 ceramics was successfully fabricated.Owing to a large amount of polymer during the stereolithography,the green parts have the characteristics of low powder loading and high porosity.Adjusting the process parameters such as sintering temperature and soaking time can effectively improve the density of the specimens.The stress exponent n of all specimens is in a range of 1 and 2,which is derived from a modified sintering kinetics model.The apparent activation energy Qd of stereolithographic Si_(3)N_(4) ceramics sintered with applied pressures of 30 MPa,40 MPa,and 50 MPa is 384.75,276.61 and 193.95 kJ/mol,respectively,suggesting that the densification dynamic process is strengthened by raising applied pressure.The grain boundary slipping plays a dominating role in the densification of stereolithographic Si3N4 ceramics.The Vickers hardness and fracture toughness of stereolithographic Si3N4 ceramics are HV10/10(1347.9±2.4)and(6.57±0.07)MPaAbstract:Combining sintering additive with field assisted sintering,stereolithographical dense Si3N4 ceramics was successfully fabricated.Owing to a large amount of polymer during the stereolithography,the green parts have the characteristics of low powder loading and high porosity.Adjusting the process parameters such as sintering temperature and soaking time can effectively improve the density of the specimens.The stress exponent n of all specimens is in a range of 1 and 2,which is derived from a modified sintering kinetics model.The apparent activation energy Qd of stereolithographic Si3N4 ceramics sintered with applied pressures of 30 MPa,40 MPa,and 50 MPa is 384.75,276.61 and 193.95 kJ/mol,respectively,suggesting that the densification dynamic process is strengthened by raising applied pressure.The grain boundary slipping plays a dominating role in the densification of stereolithographic Si3N4 ceramics.The Vickers hardness and fracture toughness of stereolithographic Si3N4 ceramics are HV10/10(1347.9±2.4)and(6.57±0.07)MPa·m^(1/2),respectively.展开更多
The densification rate of C/C composites fabricated by directional flow thermal gradient chemical vapor infiltration process from C 3H 6, C 3H 6 N 2 and C 3H 6 H 2 was investigated respectively. The mechanism on the r...The densification rate of C/C composites fabricated by directional flow thermal gradient chemical vapor infiltration process from C 3H 6, C 3H 6 N 2 and C 3H 6 H 2 was investigated respectively. The mechanism on the role of carrier gas in chemical vapor infiltration was also discussed. The results shows that whether or not adding N 2 as carrier gas has little influences on the densification behavior of C/C composites with the controlled temperature, the partial pressure of hydrocarbon and the effective residence time of the gas phase remain constant. When the controlled temperature is not less than 1 173 K,using N 2 or H 2 as carrier gas makes pronounced differences in densifying of C/C composites. The average bulk density of C/C composites from C 3H 6 H 2 is eight to ten percent higher than that from C 3H 6 N 2. However, when the controlled temperature is not higher than 1 123 K,the densification rate of C/C composites from C 3H 6 H 2 is much lower than that from C 3H 6 N 2, which implies that effects of carrier gas on densification of C/C composites are closely related to the type of carrier gas and infiltration temperature. At higher temperature, using H 2 as carrier gas is favorable to the densification of C/C composites, while at lower temperature, hydrogen, acting as reactive gas, can inhibit the formation of pyrolytic carbon.展开更多
The heated test pieces were treated with alternating magnetic field by self-made experimental facility firstly. And influences of magnetic treatment on microstructure densification of Diamond Saw Segments were studied...The heated test pieces were treated with alternating magnetic field by self-made experimental facility firstly. And influences of magnetic treatment on microstructure densification of Diamond Saw Segments were studied through hardness testing, ultrasonic testing, metallurgical structure and fracture pattern analysis by comparative method. The mechanism of magnetic treatment is analyzed and discussed in the end. The results show that the hardness of test pieces after magnetized are harder than before, that HRB hardness is improved by 3.58 on average. The sound path and amplitude of echo wave both decrease in test pieces after magnetized. The relative pad value of echo wave is regularly related with the microstructure densification, what is profound to further establish the regularity studying the degree of matrices densification using ultrasonic testing. The pores become few and pore shape gradually spheroidizing with the magnetic treatment, and matrices are more homogeneous and compact than the without by metallographic microscope. The degree of matrices densification is further improved after magnetized. The average crystal grain size is finer than the without, and the reason of grain refining is that densification of diamond saw blade improved. Magnetic treatment can act as one kind of effective technique to improve the microstructure densification of diamond saw segments.展开更多
A new mechanical model for powder metallurgy compaction is presented. In this model, various amount of voids can be introduced into a continuous solid, therefore porosity can be conveniently controlled. The elastic-pl...A new mechanical model for powder metallurgy compaction is presented. In this model, various amount of voids can be introduced into a continuous solid, therefore porosity can be conveniently controlled. The elastic-plastic finite element method was used to analyze the sintered powder material. The model was used to simulate compressing of a sintered cylinder. MSC.Marc of MSC. Software Corporation was applied here, and the sintered powder model was built in MSC.Mentat. The sintered cylindrical powder metallurgy part is treated as a piece of normal metal with pores in the model. The metal block is considered as cylinder with a radius of 6.0 mm and a total height of 10.0 mm. Young’s module was assumed to be 4 000 MPa. Poisson’s ratio was 0.269. The initial yield stress is 210 MPa. Friction coefficient used for the upper and lower contact surfaces is 0.3. Coulomb principle is adopted. Considering axisymmetricity, just half a section is analyzed. Totally there are 1 240 elements. Experiment was carried out by a computer controlled a universal tensile testing machine. During the experiment, the sample was prepared from highly compressible water atomized iron powder with 0.6wt% polymeric lubricant. Particle size is about 100～150 μm. The comparison was performed using a sintered cylindrical sample. The green compact was sintered at 1 140 ℃ for 2 hours. Initially, H0 is 10.20 mm, Φ0 is 12.01 mm and the initial relative density is 0.789. After pressing, H is 7.30 mm, Φ1 is 13.10 mm, Φ2 is 14.64 mm and relative density is 0.88. The load-displacement curves agree with the experimental results very well. Plastic deformation of metallic material is mostly caused by the slipping of crystal lattice. Although very small, a metal powder particle is composed of metallic crystal. Mechanical properties of a powder particle should be very close to their as solid metal counterpart.展开更多
A new densification method of chemical manganese dioxide(CMD) NaMnO 4 densification has been developed. This MnO 2 produced by NaMnO 4 oxidation possessed γ type structure. After the crude MnO 2 was densified, ...A new densification method of chemical manganese dioxide(CMD) NaMnO 4 densification has been developed. This MnO 2 produced by NaMnO 4 oxidation possessed γ type structure. After the crude MnO 2 was densified, the tap density of the MnO 2 powder could be increased from 1.2 to 2.0 g/cm 3. The discharge capacity is higher than that densified by other oxidizers.展开更多
xNi/10NiO-NiFe2O4 （x=5, 10, 17） cermets and those doped with 1% BaO （mass fraction） were prepared by cold isostatic pressing at 200 MPa and sintering in nitrogen atmosphere at 1 473 K. The effects of BaO addition ...xNi/10NiO-NiFe2O4 （x=5, 10, 17） cermets and those doped with 1% BaO （mass fraction） were prepared by cold isostatic pressing at 200 MPa and sintering in nitrogen atmosphere at 1 473 K. The effects of BaO addition on relative density, microstructure and electric conductivity of cermets were investigated. The results show that relative densities ofxNi/10NiO-NiFe2O4 cermets （x=5, 10, 17） doped with 1% BaO at 1 473 K in nitrogen atmosphere are increased by 0.49%, 1.45% and 2.99% compared with those of the undoped BaO cermets, respectively. Moreover, the electric conductivities （21.98, 28.37 and 50.10 S/cm） of xNi/10NiO-NiFe2O4 cermets （x=5, 10, 17） doped with 1% BaO at 1 233 K are improved compared with those （18.70, 22.79 and 39.58 S/cm） of xNi/lONiO-NiFe2O4 cermets （x=5, 10, 17）, respectively. This indicates that perhaps the addition of BaO or formation of BaFe204 and Ba2Fe2O5 has an active effect on electric conductivities ofxNi/10NiO-NiFe2O4 （x=5, 10, 17） cermets.展开更多
In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The ...In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The experimental results show that when iron is added to 95Mo-5Ni alloy,the formation of brittle intermetallic phaseδ-MoNi at the grain boundary is avoided.Meanwhile,the grain growth of Mo is also effectively inhibited in the sintering process.However,the addition of iron reduces the degree of densification of alloy since the activation effect of Ni is superior to that of Fe.From the experimental results,it could be concluded that the maximum hardness and bending strength are achieved by 95Mo-1.5Ni-3.5Fe alloy,which are HV 614 and 741 MPa,respectively.Combined with the analyses of bending fracture mechanism,the improvement relative to Mo-Ni alloy is likely attributed to the inhibition of the brittle phase.展开更多
The sintering behavior of NiFe2 O4-10NiO/xNi cermet which was used as the most prospective inert anode materials for aluminum electrolysis was studied by examining the effects of raw powder particle size, sintering te...The sintering behavior of NiFe2 O4-10NiO/xNi cermet which was used as the most prospective inert anode materials for aluminum electrolysis was studied by examining the effects of raw powder particle size, sintering temperature, and the contents of Ni. The results show that fine particle size enables the powder to have high driving force for sintering. High temperature is beneficial to densification, but the ultra-high temperature does harm to the improvement of the density. The samples of NiFe2O4-10NiO/SNi has the highest relative density of 97.28 % when it is sintered at 1 350 ℃, but it decreases to 95.23 % when sintered at 1 400 ℃. Low addition of Ni has a great help to the sintering of NiFe2 O4-10NiO matrix. When the samples are sintered at 1 350 ℃ and the mass fraction of Ni is 5%, the highest relative density is gained, but the density decreases with the further increase of Ni contents. The low density of the sintered samples of NiFe2 O4-10NiO/17Ni is attributed to the high volume fraction of pores.展开更多
The phenomena of die wall lubricated warm compaction of non-lubricant admixed iron powders were researched, and its mechanism of densification was discussed. Water atomized powder obtained from the Wuhan Iron and Stee...The phenomena of die wall lubricated warm compaction of non-lubricant admixed iron powders were researched, and its mechanism of densification was discussed. Water atomized powder obtained from the Wuhan Iron and Steel Corporation was used. With compacting and sintering, compared with cold compaction, the density of warm compacted samples increases by 0.07 - 0. 22 g/cm^3 at the same pressed pressure. The maximum achievable green density of warm compacted samples is 7.12 g/cm^3 at 120℃, and the maximum sintered density is 7.18 g/cm^3 at 80℃. Compared with cold compaction, the ejection force of warm compaction is smaller; the maximum discrep- ancy is about 7 kN. The warm compacted mechanism of densification of iron powders can be obtained： heating the powder contributes to improving plastic deformation of powder particles, and accelerating the mutual filling and rearrangement of powder particles.展开更多
To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted...To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted and compared by using finite element method(FEM).Constitutive relations of porous compacts during HIP process were derived based on the yield criterion of porous metal materials.Thermo-mechanical coupling calculations were carried out by the MSC.Marc.Densification mechanisms were studied through evolutions of relative density,equivalent plastic strain and equivalent viscoplastic strain rate for compacts.The simulation results were also compared with experimental data.The results show that the densification rate and final density of compacts increase dramatically with the increase in the applied pressure level when it is below 100 MPa during HIP process,and the creep for compacts evolves into steady stage with the improvement of density.展开更多
FeAl/TiC composites were fabricated by reactive hot pressing blended elemental powders. The TiC content was varied from 50% to 80%(volume fraction) and the aluminum content in the binder phase was changed from 40% to ...FeAl/TiC composites were fabricated by reactive hot pressing blended elemental powders. The TiC content was varied from 50% to 80%(volume fraction) and the aluminum content in the binder phase was changed from 40% to 50%(mole fraction). The effects of these compositional changes on the densification process and mechanical properties were studied. The results show that with the increase of TiC content, densities of the composites decrease due to insufficient particle rearrangement aided by (dissolutionreprecipitation) reaction during hot pressing. Closely related with their porosities and defect amount, the hardness and bend strength of the composites show peak values, attaining the highest values with TiC content being 70% and 60%, respectively. Increasing the aluminum content is beneficial to the densification process. But the hardness and bend strength of the composites are reduced to some extent due to the formation of excessive oxides and thermal vacancies.展开更多
In this paper, a high calcium high sulfate ash as the main material, adding fly ash, lime, cement, gypsum and some modifiers to prepare autoclaved aerated concrete. The products complies with the technical requirement...In this paper, a high calcium high sulfate ash as the main material, adding fly ash, lime, cement, gypsum and some modifiers to prepare autoclaved aerated concrete. The products complies with the technical requirements of GB/T11968-2006. This paper also studies the influence of the physical methods and water ratio on autoclaved aerated concrete by high calcium high sulfate ash aerated concrete. The best ratio of water and Grinding time were found in practice study.展开更多
文摘By phenomenological analysis of warm compaction, it is found that, compared with the contribution of particle plastical deformation to densification of powder compact,the particle rearrangement is a dominant densification mechanism for powder warm compaction, and the plastical deformation of particles plays an important role in offering accommodating deformation for particle rearrangement and densifying powder compact at the final stage of pressing.In order to attain density gain as high as possible during warm compaction, six rules for designing warm compacting powder mixtures were proposed in detail.
基金Projects(51074206,51074040) supported by the National Natural Science Foundation of China
文摘The calcined magnesite was utilized as a kind of MgO bearing additive to produce MgO bearing pellets. The effects of MgO on densification and consolidation of pellets were investigated. The experimental results show that, at the same process parameters, the porosity and pore size distribution of green pellets have no evident relation with the MgO bearing additive, pore size of green pellets is between 15 μm and 35 μm and the porosity of green pellets is about 34%. There is a densification and consolidation phenomenon during the induration process; the pore size and porosity of product pellets decrease gradually; and the structure of product pellets becomes dense. MgO makes a negative effect on the densification and consolidation of product pellets, the densification ratio of pellets decreases from 46.3% to 28.6% with the addition of MgO bearing additive from 0 to 2.0 %. The porosity and the pore size of product pellets increase gradually with the increase of MgO content; When the mass fraction of MgO bearing additive increases from 0 to 2.0%, the pore size of product pellet increases and the pore size distributes in a large range. Also, the porosity increases from 18.61% to 24.06%.
基金Project(51505502)supported by the National Natural Science Foundation of ChinaProject(2015BAG13B01)supported by the National Key Technology Support Program,China+1 种基金Project(ZZYJKT2017-09)supported by the State Key Laboratory of High Performance Complex Manufacturing,ChinaProject supported by the Open End Fund for the Valuable and Precision Instrument of Central Sonth University,China
文摘Compression ratio is significant for cellular structures on energy absorption. In the present work, theoretical formulas to determine the initial densification strain of honeycomb structure were put forward by means of minimum energy principle. Detailed densification strain points were identified, with full fold model for kinds of specimens. To validate, corresponding numerical simulations were carried out with explicit finite element method. Excellent agreement in terms of initial densification stain point has been observed between the theoretical calculation and numerical simulation. The results show that: (1) a different honeycomb structure has different initial densification strain point, and its geometric configuration of cells plays an evident role on densification; (2) half-wave length of the wrinkle of honeycomb in folding process significantly influences on the densification strain point; (3) the initial densification point is an decreasing power function of the ratio of foil thickness to cell length, with the exponent 2/3. These achievements provide important references for design in cellular energy absorption devices.
基金Project (2005CB623703) supported by the National Key Fundamental Research and Development Program of ChinaProject (50474051) supported by the National Natural Science Foundation of ChinaProject (03JJY3080) supported by the Natural Science Foundation of Hunan Province, China
文摘The effects of CaO content in the range from 0 to 4.0%, and sintering temperature on the phase composition, relative density and electrical conductivity of 10NiO-NiFe2O4 composites doped with CaO were studied. The results show that there is no change of structure for NiO or NiFe2O4; there is apparent oxygen absorbing and releasing behavior during the heating process in air for 10NiO-NiFe2O4 composites. Introduction of CaO can accelerate the densification of 10NiO-NiFe2O4 composites. The maximum value of relative density is 98.75% for composite doped with 2.0% CaO and sintered at 1 200 ℃, which is beyond about 20% for the undoped composites. The sintering activated energy of sample containing 2% CaO decreases by 15.87 kJ/mol, compared with that of the undoped sample.
基金Project(41372141) supported by the National Natural Science Foundation of ChinaProject(2008ZX05001–05–01) supported by Special and Significant Project of National Science and Technology,China
文摘The sequence of the densification and hydrocarbon charging of the Xu2 reservoir in the Anyue–Hechuan area of Central Sichuan Basin is discussed.The diagenetic sequence is considered a time line to determine the historical relationship between the densification process and the hydrocarbon charging of the Xu2 reservoir in the study area:Early diagenetic stage B(the first stage of hydrocarbon charging,which was about 200–160 Ma ago,with a porosity of about 20%,consolidated and not tight)→middle diagenetic stage A(the second stage of hydrocarbon charging,which was about 140–120 Ma ago,with a porosity of 10%–20%and relatively tight)→middle diagenetic stage B(the third stage of hydrocarbon charging,which was about 20–5 Ma ago,with a porosity of 6%–10%and tight;However,fractures have developed).The study results prove that large-scale hydrocarbon charging and accumulation completed before the densification of the Xu2 reservoir,showing that the Upper Triassic Xujiahe Fm unconventional tight reservoir in the Sichuan Basin is prospective for exploration.
基金Project(20170410221235842)supported by Shenzhen Technical Innovation and Tackling Program,ChinaProject(2019zzts859)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(20203BBE53053)supported by Key R&D Project of Jiangxi Provincial Department of Science and Technology,China。
文摘Combining sintering additive with field assisted sintering,stereolithographical dense Si3N4 ceramics was successfully fabricated.Owing to a large amount of polymer during the stereolithography,the green parts have the characteristics of low powder loading and high porosity.Adjusting the process parameters such as sintering temperature and soaking time can effectively improve the density of the specimens.The stress exponent n of all specimens is in a range of 1 and 2,which is derived from a modified sintering kinetics model.The apparent activation energy Qd of stereolithographic Si_(3)N_(4) ceramics sintered with applied pressures of 30 MPa,40 MPa,and 50 MPa is 384.75,276.61 and 193.95 kJ/mol,respectively,suggesting that the densification dynamic process is strengthened by raising applied pressure.The grain boundary slipping plays a dominating role in the densification of stereolithographic Si3N4 ceramics.The Vickers hardness and fracture toughness of stereolithographic Si3N4 ceramics are HV10/10(1347.9±2.4)and(6.57±0.07)MPaAbstract:Combining sintering additive with field assisted sintering,stereolithographical dense Si3N4 ceramics was successfully fabricated.Owing to a large amount of polymer during the stereolithography,the green parts have the characteristics of low powder loading and high porosity.Adjusting the process parameters such as sintering temperature and soaking time can effectively improve the density of the specimens.The stress exponent n of all specimens is in a range of 1 and 2,which is derived from a modified sintering kinetics model.The apparent activation energy Qd of stereolithographic Si3N4 ceramics sintered with applied pressures of 30 MPa,40 MPa,and 50 MPa is 384.75,276.61 and 193.95 kJ/mol,respectively,suggesting that the densification dynamic process is strengthened by raising applied pressure.The grain boundary slipping plays a dominating role in the densification of stereolithographic Si3N4 ceramics.The Vickers hardness and fracture toughness of stereolithographic Si3N4 ceramics are HV10/10(1347.9±2.4)and(6.57±0.07)MPa·m^(1/2),respectively.
文摘The densification rate of C/C composites fabricated by directional flow thermal gradient chemical vapor infiltration process from C 3H 6, C 3H 6 N 2 and C 3H 6 H 2 was investigated respectively. The mechanism on the role of carrier gas in chemical vapor infiltration was also discussed. The results shows that whether or not adding N 2 as carrier gas has little influences on the densification behavior of C/C composites with the controlled temperature, the partial pressure of hydrocarbon and the effective residence time of the gas phase remain constant. When the controlled temperature is not less than 1 173 K,using N 2 or H 2 as carrier gas makes pronounced differences in densifying of C/C composites. The average bulk density of C/C composites from C 3H 6 H 2 is eight to ten percent higher than that from C 3H 6 N 2. However, when the controlled temperature is not higher than 1 123 K,the densification rate of C/C composites from C 3H 6 H 2 is much lower than that from C 3H 6 N 2, which implies that effects of carrier gas on densification of C/C composites are closely related to the type of carrier gas and infiltration temperature. At higher temperature, using H 2 as carrier gas is favorable to the densification of C/C composites, while at lower temperature, hydrogen, acting as reactive gas, can inhibit the formation of pyrolytic carbon.
基金Project(50675190) supported by the National Natural Science Foundation of China
文摘The heated test pieces were treated with alternating magnetic field by self-made experimental facility firstly. And influences of magnetic treatment on microstructure densification of Diamond Saw Segments were studied through hardness testing, ultrasonic testing, metallurgical structure and fracture pattern analysis by comparative method. The mechanism of magnetic treatment is analyzed and discussed in the end. The results show that the hardness of test pieces after magnetized are harder than before, that HRB hardness is improved by 3.58 on average. The sound path and amplitude of echo wave both decrease in test pieces after magnetized. The relative pad value of echo wave is regularly related with the microstructure densification, what is profound to further establish the regularity studying the degree of matrices densification using ultrasonic testing. The pores become few and pore shape gradually spheroidizing with the magnetic treatment, and matrices are more homogeneous and compact than the without by metallographic microscope. The degree of matrices densification is further improved after magnetized. The average crystal grain size is finer than the without, and the reason of grain refining is that densification of diamond saw blade improved. Magnetic treatment can act as one kind of effective technique to improve the microstructure densification of diamond saw segments.
文摘A new mechanical model for powder metallurgy compaction is presented. In this model, various amount of voids can be introduced into a continuous solid, therefore porosity can be conveniently controlled. The elastic-plastic finite element method was used to analyze the sintered powder material. The model was used to simulate compressing of a sintered cylinder. MSC.Marc of MSC. Software Corporation was applied here, and the sintered powder model was built in MSC.Mentat. The sintered cylindrical powder metallurgy part is treated as a piece of normal metal with pores in the model. The metal block is considered as cylinder with a radius of 6.0 mm and a total height of 10.0 mm. Young’s module was assumed to be 4 000 MPa. Poisson’s ratio was 0.269. The initial yield stress is 210 MPa. Friction coefficient used for the upper and lower contact surfaces is 0.3. Coulomb principle is adopted. Considering axisymmetricity, just half a section is analyzed. Totally there are 1 240 elements. Experiment was carried out by a computer controlled a universal tensile testing machine. During the experiment, the sample was prepared from highly compressible water atomized iron powder with 0.6wt% polymeric lubricant. Particle size is about 100～150 μm. The comparison was performed using a sintered cylindrical sample. The green compact was sintered at 1 140 ℃ for 2 hours. Initially, H0 is 10.20 mm, Φ0 is 12.01 mm and the initial relative density is 0.789. After pressing, H is 7.30 mm, Φ1 is 13.10 mm, Φ2 is 14.64 mm and relative density is 0.88. The load-displacement curves agree with the experimental results very well. Plastic deformation of metallic material is mostly caused by the slipping of crystal lattice. Although very small, a metal powder particle is composed of metallic crystal. Mechanical properties of a powder particle should be very close to their as solid metal counterpart.
文摘A new densification method of chemical manganese dioxide(CMD) NaMnO 4 densification has been developed. This MnO 2 produced by NaMnO 4 oxidation possessed γ type structure. After the crude MnO 2 was densified, the tap density of the MnO 2 powder could be increased from 1.2 to 2.0 g/cm 3. The discharge capacity is higher than that densified by other oxidizers.
基金Project(2005CB623703) supported by the National Basic Research Program of ChinaProject(50721003) supported by the National Natural Science Fund for Innovation Group of ChinaProject(2008AA030501) supported by the National High-Tech Research and Development Program of China
文摘xNi/10NiO-NiFe2O4 （x=5, 10, 17） cermets and those doped with 1% BaO （mass fraction） were prepared by cold isostatic pressing at 200 MPa and sintering in nitrogen atmosphere at 1 473 K. The effects of BaO addition on relative density, microstructure and electric conductivity of cermets were investigated. The results show that relative densities ofxNi/10NiO-NiFe2O4 cermets （x=5, 10, 17） doped with 1% BaO at 1 473 K in nitrogen atmosphere are increased by 0.49%, 1.45% and 2.99% compared with those of the undoped BaO cermets, respectively. Moreover, the electric conductivities （21.98, 28.37 and 50.10 S/cm） of xNi/10NiO-NiFe2O4 cermets （x=5, 10, 17） doped with 1% BaO at 1 233 K are improved compared with those （18.70, 22.79 and 39.58 S/cm） of xNi/lONiO-NiFe2O4 cermets （x=5, 10, 17）, respectively. This indicates that perhaps the addition of BaO or formation of BaFe204 and Ba2Fe2O5 has an active effect on electric conductivities ofxNi/10NiO-NiFe2O4 （x=5, 10, 17） cermets.
基金Project(51734002)supported by the National Natural Science Foundation of China。
文摘In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The experimental results show that when iron is added to 95Mo-5Ni alloy,the formation of brittle intermetallic phaseδ-MoNi at the grain boundary is avoided.Meanwhile,the grain growth of Mo is also effectively inhibited in the sintering process.However,the addition of iron reduces the degree of densification of alloy since the activation effect of Ni is superior to that of Fe.From the experimental results,it could be concluded that the maximum hardness and bending strength are achieved by 95Mo-1.5Ni-3.5Fe alloy,which are HV 614 and 741 MPa,respectively.Combined with the analyses of bending fracture mechanism,the improvement relative to Mo-Ni alloy is likely attributed to the inhibition of the brittle phase.
基金Project(2005CB623703) supported by the National Key Fundamental Research and Development Programof China
文摘The sintering behavior of NiFe2 O4-10NiO/xNi cermet which was used as the most prospective inert anode materials for aluminum electrolysis was studied by examining the effects of raw powder particle size, sintering temperature, and the contents of Ni. The results show that fine particle size enables the powder to have high driving force for sintering. High temperature is beneficial to densification, but the ultra-high temperature does harm to the improvement of the density. The samples of NiFe2O4-10NiO/SNi has the highest relative density of 97.28 % when it is sintered at 1 350 ℃, but it decreases to 95.23 % when sintered at 1 400 ℃. Low addition of Ni has a great help to the sintering of NiFe2 O4-10NiO matrix. When the samples are sintered at 1 350 ℃ and the mass fraction of Ni is 5%, the highest relative density is gained, but the density decreases with the further increase of Ni contents. The low density of the sintered samples of NiFe2 O4-10NiO/17Ni is attributed to the high volume fraction of pores.
文摘The phenomena of die wall lubricated warm compaction of non-lubricant admixed iron powders were researched, and its mechanism of densification was discussed. Water atomized powder obtained from the Wuhan Iron and Steel Corporation was used. With compacting and sintering, compared with cold compaction, the density of warm compacted samples increases by 0.07 - 0. 22 g/cm^3 at the same pressed pressure. The maximum achievable green density of warm compacted samples is 7.12 g/cm^3 at 120℃, and the maximum sintered density is 7.18 g/cm^3 at 80℃. Compared with cold compaction, the ejection force of warm compaction is smaller; the maximum discrep- ancy is about 7 kN. The warm compacted mechanism of densification of iron powders can be obtained： heating the powder contributes to improving plastic deformation of powder particles, and accelerating the mutual filling and rearrangement of powder particles.
基金Project(2007AA03Z115) supported by the National High Technology Research and Development Program of ChinaProject(2009ZX04005-041-03) supported by the National Science and Technology Major Program of ChinaProject(2010MS046) supported by the Independent Fund of Huazhong University of Science and Technology,China
文摘To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted and compared by using finite element method(FEM).Constitutive relations of porous compacts during HIP process were derived based on the yield criterion of porous metal materials.Thermo-mechanical coupling calculations were carried out by the MSC.Marc.Densification mechanisms were studied through evolutions of relative density,equivalent plastic strain and equivalent viscoplastic strain rate for compacts.The simulation results were also compared with experimental data.The results show that the densification rate and final density of compacts increase dramatically with the increase in the applied pressure level when it is below 100 MPa during HIP process,and the creep for compacts evolves into steady stage with the improvement of density.
文摘FeAl/TiC composites were fabricated by reactive hot pressing blended elemental powders. The TiC content was varied from 50% to 80%(volume fraction) and the aluminum content in the binder phase was changed from 40% to 50%(mole fraction). The effects of these compositional changes on the densification process and mechanical properties were studied. The results show that with the increase of TiC content, densities of the composites decrease due to insufficient particle rearrangement aided by (dissolutionreprecipitation) reaction during hot pressing. Closely related with their porosities and defect amount, the hardness and bend strength of the composites show peak values, attaining the highest values with TiC content being 70% and 60%, respectively. Increasing the aluminum content is beneficial to the densification process. But the hardness and bend strength of the composites are reduced to some extent due to the formation of excessive oxides and thermal vacancies.
文摘In this paper, a high calcium high sulfate ash as the main material, adding fly ash, lime, cement, gypsum and some modifiers to prepare autoclaved aerated concrete. The products complies with the technical requirements of GB/T11968-2006. This paper also studies the influence of the physical methods and water ratio on autoclaved aerated concrete by high calcium high sulfate ash aerated concrete. The best ratio of water and Grinding time were found in practice study.
