Process control is an effective approach to reduce the NO_(x) emission from sintering flue gas.The effects of different materials adhered on coke breeze on NO_(x) emission characteristics and sintering performance wer...Process control is an effective approach to reduce the NO_(x) emission from sintering flue gas.The effects of different materials adhered on coke breeze on NO_(x) emission characteristics and sintering performance were studied.Results showed that the coke breeze adhered with the mixture of CaO and Fe_(2)O_(3) or calcium ferrite significantly lowers the NO_(x) emission concentration and conversion ratio of fuel-N to NO_(x).Pretreating the coke with the mixture of lime slurry and iron ore fines helped to improve the granulation effect,and optimize the carbon distribution in granules.When the mass ratio of coke breeze,quick lime,water and iron ore fines was 2:1:1:1,the average NO_(x) emission concentration was decreased from 220 mg/m^(3) to 166 mg/m^(3),and the conversion ratio of fuel-N was reduced from 54.2%to 40.9%.展开更多
Many process control systems are a kind of hybrid systems. In order to develop a satisfied control strategy, i. e., to make the whole system satisfy some processing requirements, the knowledge of plant is indispensabl...Many process control systems are a kind of hybrid systems. In order to develop a satisfied control strategy, i. e., to make the whole system satisfy some processing requirements, the knowledge of plant is indispensable. This paper proposes a formal model for the general plant for a kind of process control systems. Based on the model, requirements for the system can be specified from goals, and the controller can be designed according to plant based formal approach . An industrial process control system is used to illustrate our models and methods. Duration Calculus, a real time interval logic, is utilized to specify some characters of the model and development of control program for the exemplified system.展开更多
In order to control sintering process,improve permeability and stabilize burn through point, a control scheme which combines thermal state with permeability state is proposed, and an expert system for controlling sint...In order to control sintering process,improve permeability and stabilize burn through point, a control scheme which combines thermal state with permeability state is proposed, and an expert system for controlling sintering process state is developed, the software which includes about 1000 expert rules is successfully applied to off line control of sintering process.展开更多
Thick metal plate rolling process has become more and more important in building a flat roof of drilling on the bottom at sea. This is because not only the product quality requirement higher and higher but also the ma...Thick metal plate rolling process has become more and more important in building a flat roof of drilling on the bottom at sea. This is because not only the product quality requirement higher and higher but also the marketing competition. To improve the process of thick metal plate rolling and to increase productivity a numerical controlled rolling process is developed, which include the process planning, the mathematical model establishment and the numerical control system development. The process is for the 17 000 kN×3 000 mm movable up roller bending machine. According to the machine configuration non-symmetry rolling process is planed. This makes it possible to integrate all the steps of plate shaping up such as end side bending, several times of semi-shape bending and the last shape finishing. Since the process will perform under the numerical controlled condition whole steps of the process are considered can be worked in the automatic cycle. The mathematic model consists of two sections, the theory model and the experience parameters model. Which takes the original plate parameters such as geometry and mechanics, characters of the machine such as the movement limits, tonnage and so on as input and calculates all the parameters needed in process performing. Meanwhile, the mathematic Model is totally adapted to the control system. The numerical control system development scheme is based on all the works above. Here, a system plan is provided. The functional modules and hardware selection, in detail, are introduced. The system software on top level and the controlling software for controller are developed. And some unit techniques in the system such as timer setting, communication between system and controller, video integration, and the ability of resisting impact force are introduced. The process has been used successfully in production for more than two years. Practice approves that the process is robust.展开更多
This paper presents several neural network based modelling, reliable optimal control, and iterative learning control methods for batch processes. In order to overcome the lack of robustness of a single neural network,...This paper presents several neural network based modelling, reliable optimal control, and iterative learning control methods for batch processes. In order to overcome the lack of robustness of a single neural network, bootstrap aggregated neural networks are used to build reliable data based empirical models. Apart from improving the model generalisation capability, a bootstrap aggregated neural network can also provide model prediction confidence bounds. A reliable optimal control method by incorporating model prediction confidence bounds into the optimisation objective function is presented. A neural network based iterative learning control strategy is presented to overcome the problem due to unknown disturbances and model-plant mismatches. The proposed methods are demonstrated on a simulated batch polymerisation process.展开更多
This paper bursts the bondage of conventional no-burn thought, presents an optimum strategy permitting burn appear in grinding roughing stage, but the burning layer can be summed on the following finishing stage. On t...This paper bursts the bondage of conventional no-burn thought, presents an optimum strategy permitting burn appear in grinding roughing stage, but the burning layer can be summed on the following finishing stage. On the base of the basic grinding models, the objective function and constrained functions for the multiparameter optimum grinding models had been built in this paper. By the computer simulation, the nonlinear optimum grinding control parameters had been obtained, and the truth grinding process had been controlled by these parameters. The results of simulation and the experiments proved the exactitude of the optimum models and the feasibility of the optimum strategy. This paper had also created the precondition for the grinding automation, virtual grinding and intelligent grinding system for cylindrical grinding process.展开更多
In this paper we review the recent advances in three sub-areas of iterative learning control (ILC): 1) linear ILC for linear processes, 2) linear ILC for nonlinear processes which are global Lipschitz continuous (GLC)...In this paper we review the recent advances in three sub-areas of iterative learning control (ILC): 1) linear ILC for linear processes, 2) linear ILC for nonlinear processes which are global Lipschitz continuous (GLC), and 3) nonlinear ILC for general nonlinear processes. For linear processes, we focus on several basic configurations of linear ILC. For nonlinear processes with linear ILC, we concentrate on the design and transient analysis which were overlooked and missing for a long period. For general classes of nonlinear processes, we demonstrate nonlinear ILC methods based on Lyapunov theory, which is evolving into a new control paradigm.展开更多
The definitions, methodology, applications, and perspectives of process system engineering are discussed from a strategic point of view. The focal points in future development of process systems engineering are to bre...The definitions, methodology, applications, and perspectives of process system engineering are discussed from a strategic point of view. The focal points in future development of process systems engineering are to break through in methodology, to expand application fields, and to develop a new generation of process simulation systems.展开更多
Cement production is characterized by its great capacity, long-time delay, multi variables, difficult measurement and multi disturbances. According to the distributed intelligent control strategy based on the multi (a...Cement production is characterized by its great capacity, long-time delay, multi variables, difficult measurement and multi disturbances. According to the distributed intelligent control strategy based on the multi (agent,) the multi agent control system of cement production is built, which includes integrated optimal control and diagnosis control. The distributed and multiple level structure of multi agent system for the cement control is studied. The optimal agent is in the distributed state, which aims at the partial process of the cement production, and forms the optimal layer. The diagnosis agent located on the diagnosis layer is the diagnosis unit which aims at the whole process of the cement production, and the central management unit of the system. The system cooperation is realized by the communication among optimal agents and diagnosis agent. The architecture of the optimal agent and the diagnosis agent are designed. The detailed functions of the optimal agent and the diagnosis agent are analyzed. At last the realization methods of the agents are given, and the application of the multi agent control system is presented. The multi agent system has been successfully applied to the off-line control of one cement plant with capacity of 5 000 t/d. The results show that the average yield of the clinker increases 9.3% and the coal consumption decreases 7.5 kg/t.展开更多
Conventional PI control encounters some problems when dealing with large lag process in the presence of parameter uncertainties.For the typical first-order process,an observerbased linear active disturbance rejection ...Conventional PI control encounters some problems when dealing with large lag process in the presence of parameter uncertainties.For the typical first-order process,an observerbased linear active disturbance rejection control（LADRC） scheme is presented to cope with the difficulties,and a reduced-order observer scheme is proposed further.Some quantitative dynamic results with regard to non-overshoot characteristics are obtained.Finally,the performance boundaries of LADRC and PI control are explicitly compared with each other,which shows that the former is more superior in most cases.展开更多
In order to optimize the sintering process, a real-time operation guide system with artificial intelligence was developed, mainly including the data acquisition online subsystem, the sinter chemical composition contro...In order to optimize the sintering process, a real-time operation guide system with artificial intelligence was developed, mainly including the data acquisition online subsystem, the sinter chemical composition controller, the sintering process state controller, and the abnormal conditions diagnosis subsystem. Knowledge base of the sintering process controlling was constructed, and inference engine of the system was established. Sinter chemical compositions were controlled by the strategies of self-adaptive prediction, internal optimization and center on basicity. And the state of sintering was stabilized centering on permeability. In order to meet the needs of process change and make the system clear, the system has learning ability and explanation function. The software of the system was developed in Visual C++ programming language. The application of the system shows that the hitting accuracy of sinter compositions and burning through point prediction are more than 85%; the first-grade rate of sinter chemical composition, stability rate of burning through point and stability rate of sintering process are increased by 3%, 9% and 4%, respectively.展开更多
This paper studies the robust stochastic stabilization and robust H∞ control for linear time-delay systems with both Markovian jump parameters and unknown norm-bounded parameter uncertainties. This problem can be sol...This paper studies the robust stochastic stabilization and robust H∞ control for linear time-delay systems with both Markovian jump parameters and unknown norm-bounded parameter uncertainties. This problem can be solved on the basis of stochastic Lyapunov approach and linear matrix inequality (LMI) technique. Sufficient conditions for the existence of stochastic stabilization and robust H∞ state feedback controller are presented in terms of a set of solutions of coupled LMIs. Finally, a numerical example is included to demonstrate the practicability of the proposed methods.展开更多
Monitoring high-dimensional multistage processes becomes crucial to ensure the quality of the final product in modern industry environments. Few statistical process monitoring(SPC) approaches for monitoring and contro...Monitoring high-dimensional multistage processes becomes crucial to ensure the quality of the final product in modern industry environments. Few statistical process monitoring(SPC) approaches for monitoring and controlling quality in highdimensional multistage processes are studied. We propose a deviance residual-based multivariate exponentially weighted moving average(MEWMA) control chart with a variable selection procedure. We demonstrate that it outperforms the existing multivariate SPC charts in terms of out-of-control average run length(ARL) for the detection of process mean shift.展开更多
基金Project(2017YFC0210302)supported by the National Key R&D Program of ChinaProjects(U1660206,U1760107)supported by the National Natural Science Foundation of China
文摘Process control is an effective approach to reduce the NO_(x) emission from sintering flue gas.The effects of different materials adhered on coke breeze on NO_(x) emission characteristics and sintering performance were studied.Results showed that the coke breeze adhered with the mixture of CaO and Fe_(2)O_(3) or calcium ferrite significantly lowers the NO_(x) emission concentration and conversion ratio of fuel-N to NO_(x).Pretreating the coke with the mixture of lime slurry and iron ore fines helped to improve the granulation effect,and optimize the carbon distribution in granules.When the mass ratio of coke breeze,quick lime,water and iron ore fines was 2:1:1:1,the average NO_(x) emission concentration was decreased from 220 mg/m^(3) to 166 mg/m^(3),and the conversion ratio of fuel-N was reduced from 54.2%to 40.9%.
文摘Many process control systems are a kind of hybrid systems. In order to develop a satisfied control strategy, i. e., to make the whole system satisfy some processing requirements, the knowledge of plant is indispensable. This paper proposes a formal model for the general plant for a kind of process control systems. Based on the model, requirements for the system can be specified from goals, and the controller can be designed according to plant based formal approach . An industrial process control system is used to illustrate our models and methods. Duration Calculus, a real time interval logic, is utilized to specify some characters of the model and development of control program for the exemplified system.
文摘In order to control sintering process,improve permeability and stabilize burn through point, a control scheme which combines thermal state with permeability state is proposed, and an expert system for controlling sintering process state is developed, the software which includes about 1000 expert rules is successfully applied to off line control of sintering process.
文摘Thick metal plate rolling process has become more and more important in building a flat roof of drilling on the bottom at sea. This is because not only the product quality requirement higher and higher but also the marketing competition. To improve the process of thick metal plate rolling and to increase productivity a numerical controlled rolling process is developed, which include the process planning, the mathematical model establishment and the numerical control system development. The process is for the 17 000 kN×3 000 mm movable up roller bending machine. According to the machine configuration non-symmetry rolling process is planed. This makes it possible to integrate all the steps of plate shaping up such as end side bending, several times of semi-shape bending and the last shape finishing. Since the process will perform under the numerical controlled condition whole steps of the process are considered can be worked in the automatic cycle. The mathematic model consists of two sections, the theory model and the experience parameters model. Which takes the original plate parameters such as geometry and mechanics, characters of the machine such as the movement limits, tonnage and so on as input and calculates all the parameters needed in process performing. Meanwhile, the mathematic Model is totally adapted to the control system. The numerical control system development scheme is based on all the works above. Here, a system plan is provided. The functional modules and hardware selection, in detail, are introduced. The system software on top level and the controlling software for controller are developed. And some unit techniques in the system such as timer setting, communication between system and controller, video integration, and the ability of resisting impact force are introduced. The process has been used successfully in production for more than two years. Practice approves that the process is robust.
基金Supported by UK EPSRC (grants GR/N13319 and GR/R 10875)
文摘This paper presents several neural network based modelling, reliable optimal control, and iterative learning control methods for batch processes. In order to overcome the lack of robustness of a single neural network, bootstrap aggregated neural networks are used to build reliable data based empirical models. Apart from improving the model generalisation capability, a bootstrap aggregated neural network can also provide model prediction confidence bounds. A reliable optimal control method by incorporating model prediction confidence bounds into the optimisation objective function is presented. A neural network based iterative learning control strategy is presented to overcome the problem due to unknown disturbances and model-plant mismatches. The proposed methods are demonstrated on a simulated batch polymerisation process.
文摘This paper bursts the bondage of conventional no-burn thought, presents an optimum strategy permitting burn appear in grinding roughing stage, but the burning layer can be summed on the following finishing stage. On the base of the basic grinding models, the objective function and constrained functions for the multiparameter optimum grinding models had been built in this paper. By the computer simulation, the nonlinear optimum grinding control parameters had been obtained, and the truth grinding process had been controlled by these parameters. The results of simulation and the experiments proved the exactitude of the optimum models and the feasibility of the optimum strategy. This paper had also created the precondition for the grinding automation, virtual grinding and intelligent grinding system for cylindrical grinding process.
文摘In this paper we review the recent advances in three sub-areas of iterative learning control (ILC): 1) linear ILC for linear processes, 2) linear ILC for nonlinear processes which are global Lipschitz continuous (GLC), and 3) nonlinear ILC for general nonlinear processes. For linear processes, we focus on several basic configurations of linear ILC. For nonlinear processes with linear ILC, we concentrate on the design and transient analysis which were overlooked and missing for a long period. For general classes of nonlinear processes, we demonstrate nonlinear ILC methods based on Lyapunov theory, which is evolving into a new control paradigm.
文摘The definitions, methodology, applications, and perspectives of process system engineering are discussed from a strategic point of view. The focal points in future development of process systems engineering are to break through in methodology, to expand application fields, and to develop a new generation of process simulation systems.
文摘Cement production is characterized by its great capacity, long-time delay, multi variables, difficult measurement and multi disturbances. According to the distributed intelligent control strategy based on the multi (agent,) the multi agent control system of cement production is built, which includes integrated optimal control and diagnosis control. The distributed and multiple level structure of multi agent system for the cement control is studied. The optimal agent is in the distributed state, which aims at the partial process of the cement production, and forms the optimal layer. The diagnosis agent located on the diagnosis layer is the diagnosis unit which aims at the whole process of the cement production, and the central management unit of the system. The system cooperation is realized by the communication among optimal agents and diagnosis agent. The architecture of the optimal agent and the diagnosis agent are designed. The detailed functions of the optimal agent and the diagnosis agent are analyzed. At last the realization methods of the agents are given, and the application of the multi agent control system is presented. The multi agent system has been successfully applied to the off-line control of one cement plant with capacity of 5 000 t/d. The results show that the average yield of the clinker increases 9.3% and the coal consumption decreases 7.5 kg/t.
基金supported by the National Natural Science Foundation of China(60774088)the National High Technology Research and Development Program of China(863 Program)(2009AA04Z132)the Specialized Research Fund for the Doctoral Program of Higher Education of China(20090031110029)
文摘Conventional PI control encounters some problems when dealing with large lag process in the presence of parameter uncertainties.For the typical first-order process,an observerbased linear active disturbance rejection control（LADRC） scheme is presented to cope with the difficulties,and a reduced-order observer scheme is proposed further.Some quantitative dynamic results with regard to non-overshoot characteristics are obtained.Finally,the performance boundaries of LADRC and PI control are explicitly compared with each other,which shows that the former is more superior in most cases.
文摘In order to optimize the sintering process, a real-time operation guide system with artificial intelligence was developed, mainly including the data acquisition online subsystem, the sinter chemical composition controller, the sintering process state controller, and the abnormal conditions diagnosis subsystem. Knowledge base of the sintering process controlling was constructed, and inference engine of the system was established. Sinter chemical compositions were controlled by the strategies of self-adaptive prediction, internal optimization and center on basicity. And the state of sintering was stabilized centering on permeability. In order to meet the needs of process change and make the system clear, the system has learning ability and explanation function. The software of the system was developed in Visual C++ programming language. The application of the system shows that the hitting accuracy of sinter compositions and burning through point prediction are more than 85%; the first-grade rate of sinter chemical composition, stability rate of burning through point and stability rate of sintering process are increased by 3%, 9% and 4%, respectively.
文摘This paper studies the robust stochastic stabilization and robust H∞ control for linear time-delay systems with both Markovian jump parameters and unknown norm-bounded parameter uncertainties. This problem can be solved on the basis of stochastic Lyapunov approach and linear matrix inequality (LMI) technique. Sufficient conditions for the existence of stochastic stabilization and robust H∞ state feedback controller are presented in terms of a set of solutions of coupled LMIs. Finally, a numerical example is included to demonstrate the practicability of the proposed methods.
基金supported by the Qatar National Research Fund(NPRP5-364-2-142NPRP7-1040-2-293)
文摘Monitoring high-dimensional multistage processes becomes crucial to ensure the quality of the final product in modern industry environments. Few statistical process monitoring(SPC) approaches for monitoring and controlling quality in highdimensional multistage processes are studied. We propose a deviance residual-based multivariate exponentially weighted moving average(MEWMA) control chart with a variable selection procedure. We demonstrate that it outperforms the existing multivariate SPC charts in terms of out-of-control average run length(ARL) for the detection of process mean shift.
