Brittle fracture of cement sheath, induced by perforation and stimulation treatments, can cause cross flow of formation fluid and increase casing damage. A novel agent XL was developed for solving the problem. Experim...Brittle fracture of cement sheath, induced by perforation and stimulation treatments, can cause cross flow of formation fluid and increase casing damage. A novel agent XL was developed for solving the problem. Experimental results showed that the toughness of the set cement containing XL was improved remarkably. The engineering properties of the slurry containing XL, drag reducer USZ （0.2% BWOC）, filtrate loss additive F 17B （1.2% BWOC） and crystalloid expanding agent F17A （3% BWOC） could meet technical requirements of cementing operation. After perforation, good quality cement sheath enhanced with XL was observed by CBL/VDL logs in a deep well.展开更多
The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture ...The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture mechanism of hollow particles in cement sheath was firstly analyzed by discrete element method, and the effect of hollow particles in cement on casing deformation was investigated by laboratory experiment method. Finally, field test was carried out to verify the improvement effect of the casing deformation based on cement slurry modification. The results show that the formation displacement can be absorbed effectively by hollow particles inside the cement transferring the excessive deformation away from casing. The particles in the uncemented state provide deformation space during formation slipping. The casing with diameter of 139.7 mm could be passed through by bridge plug with the diameter of 99 mm when the mass ratio of particle/cement reaches 1:4. According to the field test feedback, the method based on optimization of cement slurry can effectively reduce the risk of casing deformation, and the recommended range of hollow microbeads content in the cement slurry is between 15% and 25%.展开更多
A microannulus(MA) is the primary reason for sustained casing pressure in multi-stage fractured-shale gas wells. However, the effect of the casing eccentricity on the long horizontal section has not been considered. I...A microannulus(MA) is the primary reason for sustained casing pressure in multi-stage fractured-shale gas wells. However, the effect of the casing eccentricity on the long horizontal section has not been considered. In this study, a full-scale integrity tester for cement sheaths is adopted to measure the cumulative plastic deformation. Numerical models are applied to evaluate the development of the cumulative plastic deformation and quantify the MA width considering casing centralization and eccentricity in the context of multiple loading and unloading cycles. Subsequently, the influences of the eccentricity distance and angle, cement-sheath mechanical variables, and different well depths on the cumulative sheath plastic deformation and sheath MA development are explored. The research results demonstrate that casing eccentricity significantly increases the cumulative sheath plastic deformation compared with that of the casing-centered condition. Consequently, the risk of sealing integrity failure increases. The accumulated plastic deformation increases when the eccentricity distance increases. In contrast, the initial plastic deformation increases as the eccentricity angle increases. However, the cumulative plastic deformation decreases after a specific loading and unloading cycle count. Affected by the coupled influence of the internal casing pressure and fracturing stages, the width of the MA in the horizontal section increased from the toe to the heel, and the casing eccentricity significantly increased the MA width at each stage, thus increasing the risk of gas channeling. Finally, an engineering case is considered to study the influence of casing eccentricity. The results show that cement slurries that form low and high elastic moduli can be applied to form a cement sheath when the fracturing stage is lower or higher than a specific value, respectively. The results of this study offer theoretical references and engineering support for the integrity control of cement sheath sealing.展开更多
The aim of this study is to create a fast and stable iterative technique for numerical solution of a quasi-linear elliptic pressure equation. We developed a modified version of the Anderson acceleration(AA)algorithm t...The aim of this study is to create a fast and stable iterative technique for numerical solution of a quasi-linear elliptic pressure equation. We developed a modified version of the Anderson acceleration(AA)algorithm to fixed-point(FP) iteration method. It computes the approximation to the solutions at each iteration based on the history of vectors in extended space, which includes the vector of unknowns, the discrete form of the operator, and the equation's right-hand side. Several constraints are applied to AA algorithm, including a limitation of the time step variation during the iteration process, which allows switching to the base FP iterations to maintain convergence. Compared to the base FP algorithm, the improved version of the AA algorithm enables a reliable and rapid convergence of the iterative solution for the quasi-linear elliptic pressure equation describing the flow of particle-laden yield-stress fluids in a narrow channel during hydraulic fracturing, a key technology for stimulating hydrocarbon-bearing reservoirs. In particular, the proposed AA algorithm allows for faster computations and resolution of unyielding zones in hydraulic fractures that cannot be calculated using the FP algorithm. The quasi-linear elliptic pressure equation under consideration describes various physical processes, such as the displacement of fluids with viscoplastic rheology in a narrow cylindrical annulus during well cementing,the displacement of cross-linked gel in a proppant pack filling hydraulic fractures during the early stage of well production(fracture flowback), and multiphase filtration in a rock formation. We estimate computational complexity of the developed algorithm as compared to Jacobian-based algorithms and show that the performance of the former one is higher in modelling of flows of viscoplastic fluids. We believe that the developed algorithm is a useful numerical tool that can be implemented in commercial simulators to obtain fast and converged solutions to the non-linear problems described above.展开更多
This work studied the thickening progression mechanism of the silica fume-oil well cement composite system at high temperatures(110-180.C)in order to provide a theoretical guidance for the rational application of sili...This work studied the thickening progression mechanism of the silica fume-oil well cement composite system at high temperatures(110-180.C)in order to provide a theoretical guidance for the rational application of silica fume in the cementing engineering.Results showed that silica fume seldom affected the thickening progression of oil well cement slurry at 110-120.C,but when temperature reached above130.C,it would aggravate the bulging degree of thickening curves and significantly extend the thickening time,meanwhile causing the abnormal“temperature-based thickening time reversal”and“dosage-based thickening time reversal”phenomena in the range of 130-160.C and 170-180.C respectively.At 130-160.C,the thickening time of oil well cement slurry was mainly associated with the generation rate of calcium hydroxide(CH)crystal.The introduced silica fume would be attracted to the cement minerals'surface that were hydrating to produce CH and agglomerate together to form an“adsorptive barrier”to hinder further hydration of the inner cement minerals.This“adsorptive barrier”effect strengthened with the rising temperature which extended the thickening time and caused the occurrence of the“temperature-based thickening time reversal”phenomenon.At 170-180.C,the pozzolanic activity of silica fume significantly enhanced and considerable amount of C-S-H was generated,thus the“temperature-based thickening time reversal”vanished and the“dosage-based thickening time reversal”was presented.展开更多
During the process of constructional backfill mining,the cemented paste backfill(CPB)typically exhibits a high degree of brittleness and limited resistance to failure.In this study,the mechanical and damage evolution ...During the process of constructional backfill mining,the cemented paste backfill(CPB)typically exhibits a high degree of brittleness and limited resistance to failure.In this study,the mechanical and damage evolution characteristics of waste tire steel fiber(WTSF)-modified CPB were studied through uniaxial compression tests,acoustic emission(AE)tests,and scanning electron microscopy(SEM).The results showed that the uniaxial compressive strength(UCS)decreased when the WTSF content was 0.5%,1%,and 1.5%.When the WTSF content reached 1%,the UCS of the modified CPB exhibited a minimal decrease(0.37 MPa)compared to that without WTSF.When the WTSF content was 0.5%,1%,and 1.5%,peak strain of the WTSF-modified CPB increased by 18%,31.33%,and 81.33%,while the elastic modulus decreased by 21.31%,26.21%,and 45.42%,respectively.The addition of WTSF enhances the activity of AE events in the modified CPB,resulting in a slower progression of the entire failure process.After the failure,the modified CPB retained a certain level of load-bearing capacity.Generally,the failure of the CPB was dominated by tensile cracks.After the addition of WTSF,a gradual increase in the proportion of tensile cracks was observed upon loading the modified CPB sample to the pore compaction stage.The three-dimensional localization of AE events showed that the WTSF-modified CPB underwent progressive damage during the loading,and the samples still showed good integrity after failure.Additionally,the response relationship between energy evolution and damage development of WTSF-modified CPB during uniaxial compression was analyzed,and the damage constitutive model of CPB samples with different WTSF contents was constructed.This study provides a theoretical basis for the enhancement of CPB modified by adding WTSF,serving as a valuable reference for the design of CPB constructional backfill.展开更多
Cement density monitoring plays a vital role in evaluating the quality of cementing projects,which is of great significance to the development of oil and gas.However,the presence of inhomogeneous cement distribution a...Cement density monitoring plays a vital role in evaluating the quality of cementing projects,which is of great significance to the development of oil and gas.However,the presence of inhomogeneous cement distribution and casing eccentricity in horizontal wells often complicates the accurate evaluation of cement azimuthal density.In this regard,this paper proposes an algorithm to calculate the cement azimuthal density in horizontal wells using a multi-detector gamma-ray detection system.The spatial dynamic response functions are simulated to obtain the influence of cement density on gamma-ray counts by the perturbation theory,and the contribution of cement density in six sectors to the gamma-ray recorded by different detectors is obtained by integrating the spatial dynamic response functions.Combined with the relationship between gamma-ray counts and cement density,a multi-parameter calculation equation system is established,and the regularized Newton iteration method is employed to invert casing eccentricity and cement azimuthal density.This approach ensures the stability of the inversion process while simultaneously achieving an accuracy of 0.05 g/cm^(3) for the cement azimuthal density.This accuracy level is ten times higher compared to density accuracy calculated using calibration equations.Overall,this algorithm enhances the accuracy of cement azimuthal density evaluation,provides valuable technical support for the monitoring of cement azimuthal density in the oil and gas industry.展开更多
A new cup-type grinding wheel of the brazed monolayer diamond is developed with a defined grain pattern on the wheel surface. Grinding performance of the brazed wheel in the surface grinding of cemented carbide is stu...A new cup-type grinding wheel of the brazed monolayer diamond is developed with a defined grain pattern on the wheel surface. Grinding performance of the brazed wheel in the surface grinding of cemented carbide is studied. Experimental results show that when continuous dry grinding is employed, grits of the brazed diamond grinding wheel fail mainly in attritious wear and fracture modes and no pull-out ones are found in conventional electroplated and sintered diamond wheels. It indicates the strong retention of brazing alloy to diamond grits and the longer service life of the wheel. In addition, the ground surface has good roughness. The theoretical surface roughness agrees well with experimental results.展开更多
In this study, a pressure cell apparatus is developed to investigate the early age evolution of the strength and deformation behaviour of cemented paste backfill(CPB) when subjected to various loading conditions under...In this study, a pressure cell apparatus is developed to investigate the early age evolution of the strength and deformation behaviour of cemented paste backfill(CPB) when subjected to various loading conditions under different curing scenarios. The different curing scenarios that are simulated include:(1)drained and undrained conditions,(2) different filling rates,(3) different filling sequences, and(4) different curing stresses. The findings show that drainage, curing stress, curing time and filling rate influence the mechanical and deformation behaviours of CPB materials. The coupled effects of consolidation, drainage and suction contribute to the strength development of drained CPB subjected to curing stress. On the other hand, particle rearrangement caused by the applied pressure and suction development due to self-desiccation plays a significant role in the strength gain of undrained CPB cured under stress.Furthermore, curing stress induces slightly faster rate of cement hydration, which can contribute to strength acquisition.展开更多
Aim To research on a solid cemented carbide multi facet drill for drilling high strength steel. Methods Assimilating some features of multi facet drill edge structures, through systematic drilling experiments, a n...Aim To research on a solid cemented carbide multi facet drill for drilling high strength steel. Methods Assimilating some features of multi facet drill edge structures, through systematic drilling experiments, a new type of solid cemented carbide drill was developed and the drill geometry was optimized. Results With the new type drill,the drilling force decreases by 10%-20%, the drilling productivity (drilled holes per hour) increases by 2-3 times, and the drilling precision and surface finish increase by one level. Conclusion The new type drill possesses excellent drilling performance.展开更多
The pumping ability and placement performance of fresh cemented paste backfill(CPB) in underground mined cavities depend on its rheological properties. Hence, it is crucial to understand the rheology of fresh CPB slur...The pumping ability and placement performance of fresh cemented paste backfill(CPB) in underground mined cavities depend on its rheological properties. Hence, it is crucial to understand the rheology of fresh CPB slurry, which is related to CPB mixture design and the temperature underground. This paper presented an experimental study investigating the effects of binder type, content, water chemical properties and content, and temperature, on the rheological properties of CPB material prepared using the tailings of a copper mine in South Australia. Portland cement(PC), a newly released commercially manufactured cement called Minecem(MC) and fly ash(FA) were used as the binders added to the mine tailing materials. Various amounts of two different water types were added to the mixtures in the preparation of backfill material slurry. Six different temperatures ranging from 5 to 60 °C were to investigate the effect of temperature on CPB rheology. Overall, the increasing water content and decreasing temperature lead to lower yield stress. Based on the results obtained from the rheological properties of CPB slurry, it was found that at room temperature(25 °C), with regards to the unconfined compressive strength(UCS) performance, the replacement of 4% PC mixed CPB(28 days UCS 425 k Pa) to 3% MC mixed CPB(28 days UCS 519 k Pa), reduced the slurry yield stress from 210.7 to 178.5 Pa. The results also showed that the chemical composition of water affects the yield stress of CPB slurry and that MC mitigates the negative effect of mine-processed water(MW) and thus lead to improve the rheological properties of the slurry. However, the results suggested that the rheological properties of a mixture using MC is very sensitive to the water volume and temperature change. Therefore, using MC in backfill requires better quality control in slump mixing.展开更多
The failure of cement sheath integrity can be easily caused by alternating pressure during large-scale multistage hydraulic fracturing in shale-gas well.An elastic-plastic mechanical model of casing-cement sheath-form...The failure of cement sheath integrity can be easily caused by alternating pressure during large-scale multistage hydraulic fracturing in shale-gas well.An elastic-plastic mechanical model of casing-cement sheath-formation(CSF)system under alternating pressure is established based on the Mohr-Coulomb criterion and thick-walled cylinder theory,and it has been solved by MATLAB programming combining global optimization algorithm with Global Search.The failure mechanism of cement sheath integrity is investigated,by which it can be seen that the formation of interface debonding is mainly related to the plastic strain accumulation,and there is a risk of interface debonding under alternating pressure,once the cement sheath enters plasticity whether in shallow or deep well sections.The matching relationship between the mechanical parameters(elastic modulus and Poisson's ratio)of cement sheath and its integrity failure under alternating pressure in whole well sections is studied,by which it has been found there is a“critical range”in the Poisson's ratio of cement sheath.When the Poisson's ratio is below the“critical range”,there is a positive correlation between the yield internal pressure of cement sheath(SYP)and its elastic modulus.However,when the Poisson's ratio is above the“critical range”,there is a negative correlation.The elastic modulus of cement sheath is closely related to its Poisson's ratio,and restricts each other.Scientific and reasonable matching between mechanical parameters of cement sheath and CSF system under different working conditions can not only reduce the cost,but also protect the cement sheath integrity.展开更多
he cement sheath is the heart of any oil or gas well for providing zonal isolation and well integrity during the life of a well.Loads induced by well construction operations and borehole pressure and temperature chang...he cement sheath is the heart of any oil or gas well for providing zonal isolation and well integrity during the life of a well.Loads induced by well construction operations and borehole pressure and temperature changes may lead to the ultimate failure of cement sheath.This paper quantifies the potential of cement failure under mechanically and thermally induced stress during the life-of-well using a coupled thermalehydrologicalemechanical(THM)modeling approach.A staged finite-element procedure is presented considering sequential stress and displacement development during each stage of the well life,including drilling,casing,cementing,completion,production,and injection.The staged model quantifies the stress states and state variables,e.g.,plastic strain,damage,and debonding at cement/rock or cement/casing interface,in each well stage from simultaneous action of in-situ stress,pore pressure,temperature,casing pressure,and cement hardening/shrinkage.Thus,it eliminates the need to guess the initial stress and strain state before modeling a specific stage.Moreover,coupled THM capabilities of the model ensure the full consideration of the interaction between these influential factors.展开更多
Cement bond model wells （1：10 scaled-down） were made with a gradually degrading cement annulus for cement bond evaluation of the first interface （between the casing and the cement annulus） and the second interfa...Cement bond model wells （1：10 scaled-down） were made with a gradually degrading cement annulus for cement bond evaluation of the first interface （between the casing and the cement annulus） and the second interface （between the cement annulus and the formation）. Experimental simulation on cement bond logging was carried out with these model wells. The correlation of acoustic waveforms, casing wave energy and flee casing area before and after cement bonding of the second interface was established. The experimental results showed that the arrival of the casing waves had no relationship with the cement bonding of the second interface, but the amplitude of the casing head wave decreased obviously after the second interface was bonded. So, cement bonding of the second interface had little effect on the evaluation of the cement bond quality of the first interface by using casing head wave arrivals. Strong cement annulus waves with early arrivals were observed before the second interface was bonded, while obvious ＂formation waves＂ instead of cement annulus waves were observed after the second interface was bonded.展开更多
To solve the problems such as high denstiy,foam instability,low compressive strength,high porosity and poor durability associated with conventional foam cements,a novel colloidal gas aphron(CGA)based foam cement syste...To solve the problems such as high denstiy,foam instability,low compressive strength,high porosity and poor durability associated with conventional foam cements,a novel colloidal gas aphron(CGA)based foam cement system was investigated and tested for properties.CGA is used in a base slurry as the foam component and the recipe was optimized with hollow sphere and micro-silica in terms of particle size distribution(PSD).Porosity,permeability,strength,brittleness,elasticity,free water content,foam stability and density tests on the CGA based foam cement system were carried out to evaluate the performance of the system.According to the experiment results,at the foam proportion of 10%,the cement density was reduced to 1040 kg/m3,and stable microfoam net structure not significantly affected by high temperature and high pressure was formed in the cement system.The optimal CGA based foam cement has a free water content of 0%,porosity of 24%,permeability of 0.7×10-3μm2,low elasticity modulus,high Poisson’s ratio,and reasonable compressive strength,and is more elastic and flexible with capability to tolerate regional stresses.展开更多
Underground mining always create voids.These voids can cause subsidence of surface.So it is always a demand to fill the void in such a manner that the effect of underground mining can be minimized.Void filling using m...Underground mining always create voids.These voids can cause subsidence of surface.So it is always a demand to fill the void in such a manner that the effect of underground mining can be minimized.Void filling using mill tailings especially in metal mining is one of the best techniques.The tailings produced in milling process have traditionally been disposed in tailing ponds creating a waste disposal and environmental problems in terms of land degradation,air and water pollution,etc.This disposal practice is more acute in the metal milling industry where the fine grinding,required for value liberation,results in the production of very fine tailings in large percentage.This paper includes discussions on the effectiveness of different paste mixes with varying cement contents in paste backfilling operations.The results revealed that material composition and use of super plasticizer strongly influenced the strength of cemented backfill.展开更多
Based on porosity and permeability measurements, mercury porosimetry measurements, thin section analyses, SEM observations, X-ray diffraction （XRD） analysis and granulometric analyses, diagenetic features of reservo...Based on porosity and permeability measurements, mercury porosimetry measurements, thin section analyses, SEM observations, X-ray diffraction （XRD） analysis and granulometric analyses, diagenetic features of reservoir sandstones taken from the Zhuhai formation in the Panyu low-uplift of the Pear River Mouth Basin were examined. This study shows that chlorite cements are one of the most important diagenetic features of reservoir sandstones. The precipitation of chlorite was controlled by multiple factors and its development occurred early in eo-diagenesis and continued till Stage A of middle diagenesis. The precipitation of chlorite at the early stage was mainly affected by the sedimentary environment and provenance. Abundant Fe- and Mg-rich materials were supplied during the deposition of distributary channel sediments in the deltaic front setting and mainly in alkaline conditions. With the burial depth increasing, smectite and kaolinite tended to be transformed into chlorite. Smectite cements were completely transformed into chlorite in sandstones of the studied area. Volcanic lithics rich in Fe and Mg materials were dissolved and released Fe2＋ and Mg 2＋ into the pore water. These cations precipitated as chlorite cements in middle diagenesis in an alkaline diagenetic environment. Chlorite coatings acted as porosity and permeability, thus helping preserve cements in the chlorite cemented sandstones. The reservoir quality of chlorite cemented sandstones is much better than sandstones without chlorite cements. Chlorite cements play an important role in the reservoir evolution that was mainly characterized by preserving intergranular porosity and forming better pore-throat structures of sandstones.展开更多
A conventional contact method(using linear transducers)and a non-contact method are deployed to measure the axial and lateral deformations of large scale cylindrical cemented rockfill specimens.Experimental works inco...A conventional contact method(using linear transducers)and a non-contact method are deployed to measure the axial and lateral deformations of large scale cylindrical cemented rockfill specimens.Experimental works incorporating two pinhole cameras to create one stereovision by digital image correlation shows that the non-contact method is as reliable for testing large cylindrical specimens as measurements done by using linear variable displacement transformer and string potentiometer.Considering this particular large specimen,the experiment resulted in the acceptable mean difference between lateral strain using both methods is 5.1 percent,and 14.5 percent for the axial strain.This occurrence is inevitable due to the heterogeneity of the concrete system and the placement of the monitoring point in digital image correlation method,although the comparison of stress-strain relationship in both methods still indicates a conformity.Based on the results of the present experiments,the authors recommend the noncontact method for a detailed investigation of the material behavior during the uniaxial compressive strength tests.Full field strain measurement enables this digital method to examine local strains near cracks at any point,a very useful tool for studying material deformation behavior.展开更多
To investigate the creep and instability properties of a cemented gangue backfill column under a highstress area,the uniaxial compression creep tests were conducted by single-step and multi-step loading of prismatic s...To investigate the creep and instability properties of a cemented gangue backfill column under a highstress area,the uniaxial compression creep tests were conducted by single-step and multi-step loading of prismatic samples made of cemented gangue backfill material(CGBM)under the high stressstrength ratio.The creep damage was monitored using an electrical resistivity device,ultrasonic testing device,and acoustic emission(AE)instrument.The results showed that the CGBM sample has a creep hardening property.The creep failure strength(CFS)is slightly larger than the uniaxial compressive strength(UCS),ranging in ratio from 108.9%to 116.5%.The instantaneous strain,creep strain,and creep rate increase with increasing stress-strength ratio in the single-step loading creep tests.The instantaneous strain and creep strain decrease first and then increase during the multi-step loading creep process.The axial creep strain of the CGBM column can be expressed by the viscoelastic-plastic creep model.Creep instability is caused by the accumulation of strain energy under multi-step loading and the continuous lateral expansion at the unconstrained middle position during the creep process.The creep stability of a CGBM column in a high-stress area can be monitored based on the variation of electrical resistivity,ultrasonic pulse velocity(UPV),and AE signals.展开更多
Cemented paste backfill(CPB) is largely used in underground mines worldwide.A key issue associated with application of CPB is to estimate the stresses in backfilled stopes and on barricades.Recent numerical and experi...Cemented paste backfill(CPB) is largely used in underground mines worldwide.A key issue associated with application of CPB is to estimate the stresses in backfilled stopes and on barricades.Recent numerical and experimental results show that arching effect is absent shortly after the placement of CPB in stopes.However,stress decreases in barricade drift with increasing distance between the measurement points and drawpoint have also been observed,demonstrating arching effect shortly after the pouring of CPB.To explain these paradoxes,CPB is considered as Bingham fluid having a yield shear stress.Three dimensional analytical solutions are proposed to evaluate the short-term total stresses in backfilled stopes and on barricades,accounting for the CPB's yield shear stress-induced arching effect.Stress diminution due to such arching effect in the backfilled stopes and on barricades is indeed obtained.But the reduction becomes insignificant using typical yield shear stress and stope geometry.More analyses indicate that the typical yield shear stress values do not fully correspond to field conditions where the yield shear stress would increase exponentially due to apparent consolidation(loss of water by drainage,a phenomenon similar to the desiccation of overly saturated fine-grained materials).展开更多
文摘Brittle fracture of cement sheath, induced by perforation and stimulation treatments, can cause cross flow of formation fluid and increase casing damage. A novel agent XL was developed for solving the problem. Experimental results showed that the toughness of the set cement containing XL was improved remarkably. The engineering properties of the slurry containing XL, drag reducer USZ （0.2% BWOC）, filtrate loss additive F 17B （1.2% BWOC） and crystalloid expanding agent F17A （3% BWOC） could meet technical requirements of cementing operation. After perforation, good quality cement sheath enhanced with XL was observed by CBL/VDL logs in a deep well.
基金the supports of project funded by China Postdoctoral Science Foundation(2023M743886)Project of Shale Gas Evaluation and Exploitation Key Laboratory of Sichuan Province(YSK2023004)youth project funded by Shaanxi Province Natural Science Basic Research Program(2024JC-YBQN-0522)。
文摘The casing deformation prevention technology based on the optimization of cement slurry is proposed to reduce the casing deformation of shale oil and gas wells during hydraulic fracturing. In this paper, the fracture mechanism of hollow particles in cement sheath was firstly analyzed by discrete element method, and the effect of hollow particles in cement on casing deformation was investigated by laboratory experiment method. Finally, field test was carried out to verify the improvement effect of the casing deformation based on cement slurry modification. The results show that the formation displacement can be absorbed effectively by hollow particles inside the cement transferring the excessive deformation away from casing. The particles in the uncemented state provide deformation space during formation slipping. The casing with diameter of 139.7 mm could be passed through by bridge plug with the diameter of 99 mm when the mass ratio of particle/cement reaches 1:4. According to the field test feedback, the method based on optimization of cement slurry can effectively reduce the risk of casing deformation, and the recommended range of hollow microbeads content in the cement slurry is between 15% and 25%.
基金financially supported by the National Natural Science Foundation of China (Grant No. 52374001, No. 52004013)。
文摘A microannulus(MA) is the primary reason for sustained casing pressure in multi-stage fractured-shale gas wells. However, the effect of the casing eccentricity on the long horizontal section has not been considered. In this study, a full-scale integrity tester for cement sheaths is adopted to measure the cumulative plastic deformation. Numerical models are applied to evaluate the development of the cumulative plastic deformation and quantify the MA width considering casing centralization and eccentricity in the context of multiple loading and unloading cycles. Subsequently, the influences of the eccentricity distance and angle, cement-sheath mechanical variables, and different well depths on the cumulative sheath plastic deformation and sheath MA development are explored. The research results demonstrate that casing eccentricity significantly increases the cumulative sheath plastic deformation compared with that of the casing-centered condition. Consequently, the risk of sealing integrity failure increases. The accumulated plastic deformation increases when the eccentricity distance increases. In contrast, the initial plastic deformation increases as the eccentricity angle increases. However, the cumulative plastic deformation decreases after a specific loading and unloading cycle count. Affected by the coupled influence of the internal casing pressure and fracturing stages, the width of the MA in the horizontal section increased from the toe to the heel, and the casing eccentricity significantly increased the MA width at each stage, thus increasing the risk of gas channeling. Finally, an engineering case is considered to study the influence of casing eccentricity. The results show that cement slurries that form low and high elastic moduli can be applied to form a cement sheath when the fracturing stage is lower or higher than a specific value, respectively. The results of this study offer theoretical references and engineering support for the integrity control of cement sheath sealing.
基金partial financial support from Gazpromneft Science and Technology Center。
文摘The aim of this study is to create a fast and stable iterative technique for numerical solution of a quasi-linear elliptic pressure equation. We developed a modified version of the Anderson acceleration(AA)algorithm to fixed-point(FP) iteration method. It computes the approximation to the solutions at each iteration based on the history of vectors in extended space, which includes the vector of unknowns, the discrete form of the operator, and the equation's right-hand side. Several constraints are applied to AA algorithm, including a limitation of the time step variation during the iteration process, which allows switching to the base FP iterations to maintain convergence. Compared to the base FP algorithm, the improved version of the AA algorithm enables a reliable and rapid convergence of the iterative solution for the quasi-linear elliptic pressure equation describing the flow of particle-laden yield-stress fluids in a narrow channel during hydraulic fracturing, a key technology for stimulating hydrocarbon-bearing reservoirs. In particular, the proposed AA algorithm allows for faster computations and resolution of unyielding zones in hydraulic fractures that cannot be calculated using the FP algorithm. The quasi-linear elliptic pressure equation under consideration describes various physical processes, such as the displacement of fluids with viscoplastic rheology in a narrow cylindrical annulus during well cementing,the displacement of cross-linked gel in a proppant pack filling hydraulic fractures during the early stage of well production(fracture flowback), and multiphase filtration in a rock formation. We estimate computational complexity of the developed algorithm as compared to Jacobian-based algorithms and show that the performance of the former one is higher in modelling of flows of viscoplastic fluids. We believe that the developed algorithm is a useful numerical tool that can be implemented in commercial simulators to obtain fast and converged solutions to the non-linear problems described above.
基金supported by the Basic Research and Strategic Reserve Technology Research Fund Project of China National Petroleum Corporation (Grant No.2021DQ03-14)the National Natu ral Science Foundation of China (Grant No.52204010)Haihe Laboratory of Sustainable Chemical Transformations for financial support。
文摘This work studied the thickening progression mechanism of the silica fume-oil well cement composite system at high temperatures(110-180.C)in order to provide a theoretical guidance for the rational application of silica fume in the cementing engineering.Results showed that silica fume seldom affected the thickening progression of oil well cement slurry at 110-120.C,but when temperature reached above130.C,it would aggravate the bulging degree of thickening curves and significantly extend the thickening time,meanwhile causing the abnormal“temperature-based thickening time reversal”and“dosage-based thickening time reversal”phenomena in the range of 130-160.C and 170-180.C respectively.At 130-160.C,the thickening time of oil well cement slurry was mainly associated with the generation rate of calcium hydroxide(CH)crystal.The introduced silica fume would be attracted to the cement minerals'surface that were hydrating to produce CH and agglomerate together to form an“adsorptive barrier”to hinder further hydration of the inner cement minerals.This“adsorptive barrier”effect strengthened with the rising temperature which extended the thickening time and caused the occurrence of the“temperature-based thickening time reversal”phenomenon.At 170-180.C,the pozzolanic activity of silica fume significantly enhanced and considerable amount of C-S-H was generated,thus the“temperature-based thickening time reversal”vanished and the“dosage-based thickening time reversal”was presented.
基金financially supported by the National Natural Science Foundation of China(Nos.52274143 and 51874284).
文摘During the process of constructional backfill mining,the cemented paste backfill(CPB)typically exhibits a high degree of brittleness and limited resistance to failure.In this study,the mechanical and damage evolution characteristics of waste tire steel fiber(WTSF)-modified CPB were studied through uniaxial compression tests,acoustic emission(AE)tests,and scanning electron microscopy(SEM).The results showed that the uniaxial compressive strength(UCS)decreased when the WTSF content was 0.5%,1%,and 1.5%.When the WTSF content reached 1%,the UCS of the modified CPB exhibited a minimal decrease(0.37 MPa)compared to that without WTSF.When the WTSF content was 0.5%,1%,and 1.5%,peak strain of the WTSF-modified CPB increased by 18%,31.33%,and 81.33%,while the elastic modulus decreased by 21.31%,26.21%,and 45.42%,respectively.The addition of WTSF enhances the activity of AE events in the modified CPB,resulting in a slower progression of the entire failure process.After the failure,the modified CPB retained a certain level of load-bearing capacity.Generally,the failure of the CPB was dominated by tensile cracks.After the addition of WTSF,a gradual increase in the proportion of tensile cracks was observed upon loading the modified CPB sample to the pore compaction stage.The three-dimensional localization of AE events showed that the WTSF-modified CPB underwent progressive damage during the loading,and the samples still showed good integrity after failure.Additionally,the response relationship between energy evolution and damage development of WTSF-modified CPB during uniaxial compression was analyzed,and the damage constitutive model of CPB samples with different WTSF contents was constructed.This study provides a theoretical basis for the enhancement of CPB modified by adding WTSF,serving as a valuable reference for the design of CPB constructional backfill.
基金The authors would like to acknowledge the support of the National Natural Science Foundation of China(41974127,42174147).References。
文摘Cement density monitoring plays a vital role in evaluating the quality of cementing projects,which is of great significance to the development of oil and gas.However,the presence of inhomogeneous cement distribution and casing eccentricity in horizontal wells often complicates the accurate evaluation of cement azimuthal density.In this regard,this paper proposes an algorithm to calculate the cement azimuthal density in horizontal wells using a multi-detector gamma-ray detection system.The spatial dynamic response functions are simulated to obtain the influence of cement density on gamma-ray counts by the perturbation theory,and the contribution of cement density in six sectors to the gamma-ray recorded by different detectors is obtained by integrating the spatial dynamic response functions.Combined with the relationship between gamma-ray counts and cement density,a multi-parameter calculation equation system is established,and the regularized Newton iteration method is employed to invert casing eccentricity and cement azimuthal density.This approach ensures the stability of the inversion process while simultaneously achieving an accuracy of 0.05 g/cm^(3) for the cement azimuthal density.This accuracy level is ten times higher compared to density accuracy calculated using calibration equations.Overall,this algorithm enhances the accuracy of cement azimuthal density evaluation,provides valuable technical support for the monitoring of cement azimuthal density in the oil and gas industry.
文摘A new cup-type grinding wheel of the brazed monolayer diamond is developed with a defined grain pattern on the wheel surface. Grinding performance of the brazed wheel in the surface grinding of cemented carbide is studied. Experimental results show that when continuous dry grinding is employed, grits of the brazed diamond grinding wheel fail mainly in attritious wear and fracture modes and no pull-out ones are found in conventional electroplated and sintered diamond wheels. It indicates the strong retention of brazing alloy to diamond grits and the longer service life of the wheel. In addition, the ground surface has good roughness. The theoretical surface roughness agrees well with experimental results.
基金the Natural Sciences and Engineering Research Council of Canada (NSERC)the University of Ottawa
文摘In this study, a pressure cell apparatus is developed to investigate the early age evolution of the strength and deformation behaviour of cemented paste backfill(CPB) when subjected to various loading conditions under different curing scenarios. The different curing scenarios that are simulated include:(1)drained and undrained conditions,(2) different filling rates,(3) different filling sequences, and(4) different curing stresses. The findings show that drainage, curing stress, curing time and filling rate influence the mechanical and deformation behaviours of CPB materials. The coupled effects of consolidation, drainage and suction contribute to the strength development of drained CPB subjected to curing stress. On the other hand, particle rearrangement caused by the applied pressure and suction development due to self-desiccation plays a significant role in the strength gain of undrained CPB cured under stress.Furthermore, curing stress induces slightly faster rate of cement hydration, which can contribute to strength acquisition.
文摘Aim To research on a solid cemented carbide multi facet drill for drilling high strength steel. Methods Assimilating some features of multi facet drill edge structures, through systematic drilling experiments, a new type of solid cemented carbide drill was developed and the drill geometry was optimized. Results With the new type drill,the drilling force decreases by 10%-20%, the drilling productivity (drilled holes per hour) increases by 2-3 times, and the drilling precision and surface finish increase by one level. Conclusion The new type drill possesses excellent drilling performance.
基金This research was partially funded by Mining Education Australia(MEA)and OZ Minerals,Australiatheir support is gratefully acknowledged.
文摘The pumping ability and placement performance of fresh cemented paste backfill(CPB) in underground mined cavities depend on its rheological properties. Hence, it is crucial to understand the rheology of fresh CPB slurry, which is related to CPB mixture design and the temperature underground. This paper presented an experimental study investigating the effects of binder type, content, water chemical properties and content, and temperature, on the rheological properties of CPB material prepared using the tailings of a copper mine in South Australia. Portland cement(PC), a newly released commercially manufactured cement called Minecem(MC) and fly ash(FA) were used as the binders added to the mine tailing materials. Various amounts of two different water types were added to the mixtures in the preparation of backfill material slurry. Six different temperatures ranging from 5 to 60 °C were to investigate the effect of temperature on CPB rheology. Overall, the increasing water content and decreasing temperature lead to lower yield stress. Based on the results obtained from the rheological properties of CPB slurry, it was found that at room temperature(25 °C), with regards to the unconfined compressive strength(UCS) performance, the replacement of 4% PC mixed CPB(28 days UCS 425 k Pa) to 3% MC mixed CPB(28 days UCS 519 k Pa), reduced the slurry yield stress from 210.7 to 178.5 Pa. The results also showed that the chemical composition of water affects the yield stress of CPB slurry and that MC mitigates the negative effect of mine-processed water(MW) and thus lead to improve the rheological properties of the slurry. However, the results suggested that the rheological properties of a mixture using MC is very sensitive to the water volume and temperature change. Therefore, using MC in backfill requires better quality control in slump mixing.
基金Research work was financed by the National Natural Science Foundation of China(No.52074232)Sichuan Science and Technology Program(No.2022NSFSC0028,No.2022NSFSC0994).Without their support,this work would not have been possible.
文摘The failure of cement sheath integrity can be easily caused by alternating pressure during large-scale multistage hydraulic fracturing in shale-gas well.An elastic-plastic mechanical model of casing-cement sheath-formation(CSF)system under alternating pressure is established based on the Mohr-Coulomb criterion and thick-walled cylinder theory,and it has been solved by MATLAB programming combining global optimization algorithm with Global Search.The failure mechanism of cement sheath integrity is investigated,by which it can be seen that the formation of interface debonding is mainly related to the plastic strain accumulation,and there is a risk of interface debonding under alternating pressure,once the cement sheath enters plasticity whether in shallow or deep well sections.The matching relationship between the mechanical parameters(elastic modulus and Poisson's ratio)of cement sheath and its integrity failure under alternating pressure in whole well sections is studied,by which it has been found there is a“critical range”in the Poisson's ratio of cement sheath.When the Poisson's ratio is below the“critical range”,there is a positive correlation between the yield internal pressure of cement sheath(SYP)and its elastic modulus.However,when the Poisson's ratio is above the“critical range”,there is a negative correlation.The elastic modulus of cement sheath is closely related to its Poisson's ratio,and restricts each other.Scientific and reasonable matching between mechanical parameters of cement sheath and CSF system under different working conditions can not only reduce the cost,but also protect the cement sheath integrity.
基金This work was financially supported by Science Foundation of China University of Petroleum,Beijing(No.2462019BJRC011 and No.2462020YXZZ051)National Natural Science Foundation of China(No.52004298).
文摘he cement sheath is the heart of any oil or gas well for providing zonal isolation and well integrity during the life of a well.Loads induced by well construction operations and borehole pressure and temperature changes may lead to the ultimate failure of cement sheath.This paper quantifies the potential of cement failure under mechanically and thermally induced stress during the life-of-well using a coupled thermalehydrologicalemechanical(THM)modeling approach.A staged finite-element procedure is presented considering sequential stress and displacement development during each stage of the well life,including drilling,casing,cementing,completion,production,and injection.The staged model quantifies the stress states and state variables,e.g.,plastic strain,damage,and debonding at cement/rock or cement/casing interface,in each well stage from simultaneous action of in-situ stress,pore pressure,temperature,casing pressure,and cement hardening/shrinkage.Thus,it eliminates the need to guess the initial stress and strain state before modeling a specific stage.Moreover,coupled THM capabilities of the model ensure the full consideration of the interaction between these influential factors.
基金supported by the National Natural Science Foundation of China(Grant No.10534040 and No.40574049)key laboratory of well logging of China National Petroleum Corporation(CNPC).
文摘Cement bond model wells （1：10 scaled-down） were made with a gradually degrading cement annulus for cement bond evaluation of the first interface （between the casing and the cement annulus） and the second interface （between the cement annulus and the formation）. Experimental simulation on cement bond logging was carried out with these model wells. The correlation of acoustic waveforms, casing wave energy and flee casing area before and after cement bonding of the second interface was established. The experimental results showed that the arrival of the casing waves had no relationship with the cement bonding of the second interface, but the amplitude of the casing head wave decreased obviously after the second interface was bonded. So, cement bonding of the second interface had little effect on the evaluation of the cement bond quality of the first interface by using casing head wave arrivals. Strong cement annulus waves with early arrivals were observed before the second interface was bonded, while obvious ＂formation waves＂ instead of cement annulus waves were observed after the second interface was bonded.
文摘To solve the problems such as high denstiy,foam instability,low compressive strength,high porosity and poor durability associated with conventional foam cements,a novel colloidal gas aphron(CGA)based foam cement system was investigated and tested for properties.CGA is used in a base slurry as the foam component and the recipe was optimized with hollow sphere and micro-silica in terms of particle size distribution(PSD).Porosity,permeability,strength,brittleness,elasticity,free water content,foam stability and density tests on the CGA based foam cement system were carried out to evaluate the performance of the system.According to the experiment results,at the foam proportion of 10%,the cement density was reduced to 1040 kg/m3,and stable microfoam net structure not significantly affected by high temperature and high pressure was formed in the cement system.The optimal CGA based foam cement has a free water content of 0%,porosity of 24%,permeability of 0.7×10-3μm2,low elasticity modulus,high Poisson’s ratio,and reasonable compressive strength,and is more elastic and flexible with capability to tolerate regional stresses.
文摘Underground mining always create voids.These voids can cause subsidence of surface.So it is always a demand to fill the void in such a manner that the effect of underground mining can be minimized.Void filling using mill tailings especially in metal mining is one of the best techniques.The tailings produced in milling process have traditionally been disposed in tailing ponds creating a waste disposal and environmental problems in terms of land degradation,air and water pollution,etc.This disposal practice is more acute in the metal milling industry where the fine grinding,required for value liberation,results in the production of very fine tailings in large percentage.This paper includes discussions on the effectiveness of different paste mixes with varying cement contents in paste backfilling operations.The results revealed that material composition and use of super plasticizer strongly influenced the strength of cemented backfill.
基金supported by the China National Science & Technology Project(2008ZX05025-006)the China 973 Key Foundation Research Development Project(2009CB219400)
文摘Based on porosity and permeability measurements, mercury porosimetry measurements, thin section analyses, SEM observations, X-ray diffraction （XRD） analysis and granulometric analyses, diagenetic features of reservoir sandstones taken from the Zhuhai formation in the Panyu low-uplift of the Pear River Mouth Basin were examined. This study shows that chlorite cements are one of the most important diagenetic features of reservoir sandstones. The precipitation of chlorite was controlled by multiple factors and its development occurred early in eo-diagenesis and continued till Stage A of middle diagenesis. The precipitation of chlorite at the early stage was mainly affected by the sedimentary environment and provenance. Abundant Fe- and Mg-rich materials were supplied during the deposition of distributary channel sediments in the deltaic front setting and mainly in alkaline conditions. With the burial depth increasing, smectite and kaolinite tended to be transformed into chlorite. Smectite cements were completely transformed into chlorite in sandstones of the studied area. Volcanic lithics rich in Fe and Mg materials were dissolved and released Fe2＋ and Mg 2＋ into the pore water. These cations precipitated as chlorite cements in middle diagenesis in an alkaline diagenetic environment. Chlorite coatings acted as porosity and permeability, thus helping preserve cements in the chlorite cemented sandstones. The reservoir quality of chlorite cemented sandstones is much better than sandstones without chlorite cements. Chlorite cements play an important role in the reservoir evolution that was mainly characterized by preserving intergranular porosity and forming better pore-throat structures of sandstones.
文摘A conventional contact method(using linear transducers)and a non-contact method are deployed to measure the axial and lateral deformations of large scale cylindrical cemented rockfill specimens.Experimental works incorporating two pinhole cameras to create one stereovision by digital image correlation shows that the non-contact method is as reliable for testing large cylindrical specimens as measurements done by using linear variable displacement transformer and string potentiometer.Considering this particular large specimen,the experiment resulted in the acceptable mean difference between lateral strain using both methods is 5.1 percent,and 14.5 percent for the axial strain.This occurrence is inevitable due to the heterogeneity of the concrete system and the placement of the monitoring point in digital image correlation method,although the comparison of stress-strain relationship in both methods still indicates a conformity.Based on the results of the present experiments,the authors recommend the noncontact method for a detailed investigation of the material behavior during the uniaxial compressive strength tests.Full field strain measurement enables this digital method to examine local strains near cracks at any point,a very useful tool for studying material deformation behavior.
基金supported by the National Natural Science Foundation of China(No.51974192)Shanxi Province Postgraduate Education Innovation Project(No.2020SY567)+2 种基金the Applied Basic Research Project of Shanxi Province(No.201801D121092)Distinguished Youth Funds of National Natural Science Foundation of China(No.51925402)Shanxi Science and Technology Major Project(No.20201102004)。
文摘To investigate the creep and instability properties of a cemented gangue backfill column under a highstress area,the uniaxial compression creep tests were conducted by single-step and multi-step loading of prismatic samples made of cemented gangue backfill material(CGBM)under the high stressstrength ratio.The creep damage was monitored using an electrical resistivity device,ultrasonic testing device,and acoustic emission(AE)instrument.The results showed that the CGBM sample has a creep hardening property.The creep failure strength(CFS)is slightly larger than the uniaxial compressive strength(UCS),ranging in ratio from 108.9%to 116.5%.The instantaneous strain,creep strain,and creep rate increase with increasing stress-strength ratio in the single-step loading creep tests.The instantaneous strain and creep strain decrease first and then increase during the multi-step loading creep process.The axial creep strain of the CGBM column can be expressed by the viscoelastic-plastic creep model.Creep instability is caused by the accumulation of strain energy under multi-step loading and the continuous lateral expansion at the unconstrained middle position during the creep process.The creep stability of a CGBM column in a high-stress area can be monitored based on the variation of electrical resistivity,ultrasonic pulse velocity(UPV),and AE signals.
基金the Natural Sciences and Engineering Research Council of Canada(NSERC)Institut de recherche Robert-Sauve en sante et en securite du travail(IRSST)industrial partners of the Research Institute on Mines and the Environment(RIME UQAT-Polytechnique)
文摘Cemented paste backfill(CPB) is largely used in underground mines worldwide.A key issue associated with application of CPB is to estimate the stresses in backfilled stopes and on barricades.Recent numerical and experimental results show that arching effect is absent shortly after the placement of CPB in stopes.However,stress decreases in barricade drift with increasing distance between the measurement points and drawpoint have also been observed,demonstrating arching effect shortly after the pouring of CPB.To explain these paradoxes,CPB is considered as Bingham fluid having a yield shear stress.Three dimensional analytical solutions are proposed to evaluate the short-term total stresses in backfilled stopes and on barricades,accounting for the CPB's yield shear stress-induced arching effect.Stress diminution due to such arching effect in the backfilled stopes and on barricades is indeed obtained.But the reduction becomes insignificant using typical yield shear stress and stope geometry.More analyses indicate that the typical yield shear stress values do not fully correspond to field conditions where the yield shear stress would increase exponentially due to apparent consolidation(loss of water by drainage,a phenomenon similar to the desiccation of overly saturated fine-grained materials).
