Utilizing mine solid waste as a partial cement substitute(CS)to develop new cementitious materials is a significant technological innovation that will decrease the expenses associated with filling mining.To realize th...Utilizing mine solid waste as a partial cement substitute(CS)to develop new cementitious materials is a significant technological innovation that will decrease the expenses associated with filling mining.To realize the resource utilization of magnesium slag(MS)and blast furnace slag(BFS),the effects of different contents of MS and BFS as partial CSs on the deformation and energy characteristics of cemented tailings backfill on different curing ages(3,7,and 28 d)were discussed.Meanwhile,the destabilization failure energy criterion of the backfill was established from the direction of energy change.The results show that the strength of all backfills increased with increasing curing age,and the strengths of the backfills exceeded 1.342 MPa on day 28.The backfill with 50%BFS+50%cement has the best performance in mechanical properties(the maximum strength can reach 6.129 MPa)and is the best choice among these CS combinations.The trend in peak strain and elastic modulus of the backfill with increasing curing age may vary depending on the CS combination.The energy index at peak stress of the backfill with BFS as a partial CS was significantly higher than that of the backfill under other CS combinations.In contrast,the enhancement of the energy index when MS was used as a partial CS was not as significant as BFS.Sharp changes in the energy consumption ratio after continuous smooth changes can be used as a criterion for destabilization and failure of the backfill.The research results can provide guidance for the application of MS and BFS as partial CSs in mine filling.展开更多
Backfill mining is one of the most important technical means for controlling strata movement and reducing surface subsidence and environmental damage during exploitation of underground coal resources. Ensuring the sta...Backfill mining is one of the most important technical means for controlling strata movement and reducing surface subsidence and environmental damage during exploitation of underground coal resources. Ensuring the stability of the backfill bodies is the primary prerequisite for maintaining the safety of the backfilling working face, and the loading characteristics of backfill are closely related to the deformation and subsidence of the roof. Elastic thin plate model was used to explore the non-uniform subsidence law of the roof, and then the non-uniform distribution characteristics of backfill bodies’ load were revealed. Through a self-developed non-uniform loading device combined with acoustic emission (AE) and digital image correlation (DIC) monitoring technology, the synergistic dynamic evolution law of the bearing capacity, apparent crack, and internal fracture of cemented coal gangue backfills (CCGBs) under loads with different degrees of non-uniformity was deeply explored. The results showed that: 1) The uniaxial compressive strength (UCS) of CCGB increased and then decreased with an increase in the degree of non-uniformity of load (DNL). About 40% of DNL was the inflection point of DNL-UCS curve and when DNL exceeded 40%, the strength decreased in a cliff-like manner;2) A positive correlation was observed between the AE ringing count and UCS during the loading process of the specimen, which was manifested by a higher AE ringing count of the high-strength specimen. 3) Shear cracks gradually increased and failure mode of specimens gradually changed from “X” type dominated by tension cracks to inverted “Y” type dominated by shear cracks with an increase in DNL, and the crack opening displacement at the peak stress decreased and then increased. The crack opening displacement at 40% of the DNL was the smallest. This was consistent with the judgment of crack size based on the AE b-value, i. e., it showed the typical characteristics of “small b-value-large crack and large b-value-small crack”. The research results are of significance for preventing the instability and failure of backfill.展开更多
Physical-chemical properties of phosphorous gypsum, proportion and cemented mechanism of slurry with gypsum as aggregate were studied to remove the harms of gypsum pile, combining with difficult problems of excessive ...Physical-chemical properties of phosphorous gypsum, proportion and cemented mechanism of slurry with gypsum as aggregate were studied to remove the harms of gypsum pile, combining with difficult problems of excessive mined-out gobs, enormous ore body under roadway and low recovery ratio of Yongshaba Mine, Kaiyang Phosphor Mine Group, Guizhou Province, China. An appropriate backfill system and craflwork were designed, using shattering milling method to crush gypsum, double-axles mixing and strong activation mixing way to mix slurry, cemented slurry and mullock backfill alternately process. The results show that gypsum is fit for backfilling afterwards by adding fly ash, though it is not an ideal aggregate for fine granule and coagulate retardation. The suggested dosage (the mass ratio of cement to fly ash to gypsum) is 1:1:6-1:1:8 with mass fraction of solid materials 60%-63%. Slurry is transported in suspend state with non-plastic strength, and then in concretion state after backfilling. The application to mine shows the technology is feasible, and gypsum utilization ratio is up to 100%. Transportation and backfill effect is very good for paste-like slurry and drenching cemented slurry into mullock, and the compressive strength and recovery ratio are 2.0 MPa and 82.6%, respectively, with the maximum subsidence of surface only 1.307 mm. Furthermore, the investment of system is about 7 × 10^6 yuan (RMB), only 1/10 of that of traditional paste backfill system.展开更多
Adding polypropylene(PP)fibers and coarse aggregates has become a popular way to enhance the strength and stability of the cemented tailings backfilling(CTB)body.It is essential to explore the influence of tailings-ag...Adding polypropylene(PP)fibers and coarse aggregates has become a popular way to enhance the strength and stability of the cemented tailings backfilling(CTB)body.It is essential to explore the influence of tailings-aggregate ratio and fiber content on the mechanical properties of CTB samples.The comprehensive tests of the unconfined compressive strength(UCS),slump and microstructure were designed,and the regression models were established to characterize the effect of the strength,ductility and fluidity.The results indicate that the tailings-aggregate ratio of 5:5 and PP fiber content of 0.5 kg/m^(3) are the optimum point considering the UCS,cracking strain,peak strain and post-peak ductility.The tailings-aggregate ratio is consistent with the unary quadratic to the UCS and a linear model with a negative slope to the slump.Microstructural analysis indicates that PP fiber tends to bridge the cracks and rod-mill sand to serve as the skeleton of the paste matrix,which can enhance the compactness and improve the ductility of the CTB.The results presented here are of great significance to the understanding and application of coarse aggregates and fibers to improve the mechanical properties of CTB.展开更多
Cemented tailings backfill(CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process ca...Cemented tailings backfill(CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process can release significant amount of heat to raise the temperature of CTB and in turn increase the rate of cement hydration. Meanwhile, the progress of cement hydration consumes water and produces hydration products to change the pore structures within CTB, which further influences the hydraulic behavior of CTB. In order to understand the hydraulic behavior of CTB, a numerical model was developed by coupling the hydraulic,thermal and hydration equations. This model was then implemented into COMSOL Multiphysics to simulate the evolutions of temperature and water seepage flow within CTB versus curing time. The predicted outcomes were compared with correspondent experimental results, proving the validity and availability of this model. By taking advantage of the validated model, effects of various initial CTB and curing temperatures, cement content, and CTB's geometric shapes on the hydraulic behavior of CTB were demonstrated numerically. The presented conclusions can contribute to preparing more environmentally friendly CTB structures.展开更多
It is of great significance for safety reason to obtain the triaxial compressive properties of cemented tailings backfill(CTB).The influence of cement content,curing age and confining pressure on strength and deformat...It is of great significance for safety reason to obtain the triaxial compressive properties of cemented tailings backfill(CTB).The influence of cement content,curing age and confining pressure on strength and deformation properties of CTB was examined and discussed.Results indicate that the triaxial compressive and deformation behavior of CTB is strongly affected by the cement content,curing age and confining pressure.The increase in cement content,curing age and confining pressure leads to a change in stress−strain behavior and an increase in the axial strain at failure and post-peak strength loss.The cohesion of CTB rises as the curing age and cement content increase.However,the enhancement in internal friction angle is trivial and negligible.It should be noted that the failure pattern of CTB samples in triaxial compression is mainly along a shear plane,the confining pressure restrains the lateral expansion and the bulging failure pattern is dominantly detected in CTB samples as curing age length and cement content increase.The results will help to better understand the triaxial mechanical and deformation behavior of CTB.展开更多
In this study,different influence mechanisms associated with temperatures and pH values were investigated through cemented paste backfill(CPB)systems.CPB samples were prepared with temperatures ranging from 10 to 50℃...In this study,different influence mechanisms associated with temperatures and pH values were investigated through cemented paste backfill(CPB)systems.CPB samples were prepared with temperatures ranging from 10 to 50℃ in 10℃ increments and pH values of 3,7,and 13.Then,the CPB mixture were subjected to rheological tests,thermogravimetric analysis(TG),derivative thermogravimetry analysis(DTG),Fourier-transform infrared spectroscopy(FT-IR),and scanning electron microscopy(SEM).Results demonstrated that the temperatures had significant effects on the rheological properties of CPB,whereas the effects of pH values were relatively unapparent.Higher temperatures(over 20℃)were prone to bring higher shear stress,yield stress,and apparent viscosity with the same pH value condition.However,an overly high temperature(50℃)cannot raise the apparent viscosity.Non-neutral conditions,for pH values of 3 and 13,could strengthen the shear stress and apparent viscosity at the same temperature.Two different yield stress curves could be discovered by uprising pH values,which also led to apparent viscosity of two various curves under the same temperatures(under 50℃).Microscopically,rheological properties of CPB were affected by temperatures and pH values which enhanced or reduced the cement hydration procedures,rates,products and space structures.展开更多
A step-by-step load was utilized to mimic the load history of the backfill column in the in-situ curing process.The inner damage of the specimen during curing and uniaxial compressive testing was monitored by electric...A step-by-step load was utilized to mimic the load history of the backfill column in the in-situ curing process.The inner damage of the specimen during curing and uniaxial compressive testing was monitored by electrical resistivity and ultrasonic equipment.Results show that:1)Uniaxial compressive strength(UCS)and elastic modulus(EM)of the samples curing under pressure are higher than those of the control samples without pressure,ranging in ratio from 0.5%to 20.2%and 7.1%to 52.3%,respectively,and are influenced by the initial loading age(ILA)and stress strength ratio(SSR).The SSR during curing should not exceed 80%.2)The earlier the ILA is,the higher the total strain becomes.The higher the SSR applies,the larger the total strain gets.The creep strain increases with the increase of SSR and can be described by Burger’s viscoelastic creep model.When SSR is less than 80%,the earlier the ILA is,the smaller the creep strain becomes after the last step-loading.3)The stability of the early age backfill column under pressure can be monitored based on the change of ultrasonic pulse velocity(UPV)and electrical resistivity.展开更多
The mechanical properties of cemented paste backfill(CPB) depend heavily on its pore structural characteristics and micro-structural changes. In order to explore the variation mechanisms of macro-mechanical characteri...The mechanical properties of cemented paste backfill(CPB) depend heavily on its pore structural characteristics and micro-structural changes. In order to explore the variation mechanisms of macro-mechanical characteristics and micro-structure of CPB. CPB specimens with different mass concentrations prepared from the full tailings of Xianglushan Tungsten Ore were micro-tests. Moreover, acquired pore digital images were processed by using the pores(particles) and cracks analysis system(PCAS), and a sensitivity analysis was performed. The results show that as the mass concentration of CPB increases from 70% to 78%, the porosity, the average pore area and the number of pores drop overall, leading to a decline in the pores opening degree and enhancing the mechanical characteristics. As the mass concentration of CPB increases, the trend of fractal dimension, probability entropy and roundness is reduced, constant and increased, which can result in an enhancement of the uniformity, an unchanged directionality and more round pores. According to the definition of sensitivity, the sensitivities of various micro-parameters were calculated and can be ranked as porosity > average pore area > number of pores > roundness > fractal dimension > probability entropy.展开更多
Cemented backfill used in deep mines would inevitably be exposed to the ambient temperature of 20−60℃in the next few decades.In this paper,two types of cemented gravel sand backfills,cemented rod-mill sand backfill(C...Cemented backfill used in deep mines would inevitably be exposed to the ambient temperature of 20−60℃in the next few decades.In this paper,two types of cemented gravel sand backfills,cemented rod-mill sand backfill(CRB)and cemented gobi sand backfill(CGB),were prepared and cured at various temperatures(20,40,60℃)and ages(3,7,28 d),and the effects of temperature and age on the physico-mechanical properties of CRB and CGB were investigated based on laboratory tests.Results show that:1)the effects of temperature and age on the physico-mechanical properties of backfills mainly depend on the amount of hydration products and the refinement of cementation structures.The temperature has a more significant effect on thermal expansibility and ultrasonic performance at early ages.2)The facilitating effect of temperature and age on the compressive strength of CGB is higher than that on CRB.With the increase of temperature,the compressive failure modes changed from X-conjugate shear failure to tensile failure,and the integrity of specimens was significantly improved.3)Similarly,the shear performance of CGB is generally better than that of CRB.The temperature has a weaker effect on shear strength than age,but the shear deformation and shear plane morphology are closely related to temperature.展开更多
Superplasticizers are widely used to reduce the pipe flow resistance of cemented paste backfill(CPB), which is characterised by high concentration and high yield stress. This study aimed to assess the time-dependent r...Superplasticizers are widely used to reduce the pipe flow resistance of cemented paste backfill(CPB), which is characterised by high concentration and high yield stress. This study aimed to assess the time-dependent rheological properties of CPB containing superplasticizer, with special focus on static yield stress and thixotropy. The results indicate that with the increase of the superplasticizer dosage, the static yield stress, dynamic yield stress and thixotropy of CPB decreased significantly, while the plastic viscosity decreased slightly. The curing time has a significant effect on the static yield stress, dynamic yield stress and thixotropy of CPB containing superplasticizer, which increase by 46.6%-87.1%,15.2%-35.6% and 79.4%-138.2%, respectively, within 2 h. The static yield stress, dynamic yield stress and thixotropy of CPB without superplasticizer only increase by 4.9%, 6.3% and 16.1%, respectively, within 2 h. The curing time has a significant influence on the plastic viscosity of CPB regardless of superplasticizer addition, the plastic viscosity increases by 13.2%-19.7% within 2 h. Regardless of superplasticizer dosage, plotting of both static yield stress and dynamic yield stress versus thixotropy produces clearly linear curves. The findings of this study are conducive to the design of pipe transportation of CPB containing superplasticizer.展开更多
With the gradual depletion of available ore at shallow depth,deep mines have been widely operated around the world and therefore need a longer distance to transport the backfill to the underground stope.In this case,t...With the gradual depletion of available ore at shallow depth,deep mines have been widely operated around the world and therefore need a longer distance to transport the backfill to the underground stope.In this case,the determination of pressure drop is more important in the pipeline transportation system design.As the pilot loop systems require a large amount of capital and manual investment,even its results are reliable,there is an urgent need to find an alternative simple and cost-saving method to determine the pressure drop.Hence,laboratory L-pipe and a pilot-loop tests were employed to study the flow properties of cemented paste backfill cured at various solid and binder content.The results indicate that the L-pipe test presented a similar trend to the loop test,but the L-pipe was characterized by higher pressure drop values for various solid and cement contents.As cement content increased beyond 0%,the paste in the L-pipe showed a slighter difference in pressure drop evolution compared to the paste in the loop-pipe.These results suggest that the simple L-pipe is a workable substitute for semi-industrial loop tests and can provide guidance for designing practical CPB pipeline systems in deep mines.展开更多
For developing new binder phase with high performance, Co-Ni-Fe alloy was used as binder in cemented carbides. The mechanical properties of WC-CoNiFe and WC-Co cemented carbides with different grain sizes were studied...For developing new binder phase with high performance, Co-Ni-Fe alloy was used as binder in cemented carbides. The mechanical properties of WC-CoNiFe and WC-Co cemented carbides with different grain sizes were studied. The results show that the reprecipitation of WC-CoNiFe is inhibited compared with that of WC-Co during sintering process, and the grains in WC-CoNiFe cemented carbides are more of smooth shape, resulting in a slightly lower hardness and higher transverse rupture strength. With the increase of the grain size, the hardness of the two cemented carbides decreases, and the transverse rupture strength increases. However, the slope values of K in Hall-Petch relationship are higher in WC-CoNiFe than those in WC-Co, indicating the high toughness of medium entropy alloy Co-Ni-Fe.展开更多
The stability of cemented backfill mass is important to keep miners and equipment safe in underground backfill miming.The stress-strain behavior, resistivity and thermal infrared(TIR) characteristics of backfill mass ...The stability of cemented backfill mass is important to keep miners and equipment safe in underground backfill miming.The stress-strain behavior, resistivity and thermal infrared(TIR) characteristics of backfill mass under uniaxial compression were investigated. The monitoring system consisted of a TIR observation system, a stress-strain monitoring system and a resistivity measurement system. Precursory information for impending failure of cemented backfill mass was collected, including TIR, strain and resistivity precursors. The sensitivity and difference of different monitoring information to the same failure event were compared.The results show that the time-space evolution process of the resistivity and TIR is basically the same as the whole process from compression deformation to failure of backfill mass, and the time variation of resistivity and TIR is obviously characterized by stage.The resistivity precursor turns out earlier than the TIR and the strain. The resistivity relation with loading compression is anti-symmetry, decreasing as the compression stress increases before the peak strength of backfill mass. However, when the backfill mass enters into the phase of failure, the resistivity starts to increase as the stress increases. The change of the resistivity growth direction can be regarded as the resistivity-caution-point for the failure of backfill mass under uniaxial compression. It is also indicated that the TIR information mainly represents the surface temperature evolution in the process of compression before the backfill enters into the plastic-yield state. It can be a valuable tool to obtain the precursors for failure of cemented backfill mass for backfill mines.展开更多
Traditional stabilization of backfilling material is done by using Portland cement. However, the high price of cement forced mining engineer s to seek cheaper binding materials. Fly ash, which is the indus- trial wast...Traditional stabilization of backfilling material is done by using Portland cement. However, the high price of cement forced mining engineer s to seek cheaper binding materials. Fly ash, which is the indus- trial wast e from thermal power plant, possess the potential activity of jellification, and can b e used in cemented fill as a partial substitute for cement to reduce the fill co s t. Tests were done during the past few years in Xinqiao Pyrite Mine and Phoenix Copper Mine to determine the technology parameters and the suitable content of f ly ash. Specimens with different cement/fly/ash tailings (sands) ratios were tes ted to obtain the strength values of the fill mass based on the analyses of both the chemical composition and physical and mechanical properties of fly ash . The compressive strength of specimens with a ratio of 1∶2∶8 (cement to fly ash to tailings ) can reach 2 MPa after 90 d curing, totally meeting the requiremen t of artificial pillar and reducing the fill cost by 20%-30%.展开更多
A method, doping WC with La(NO 3) 3, of producing cemented carbide with rare earth was introduced. The effects of lanthanum on the mechanical properties and microstructure of WC 9(Co 75%Ni) cemented carbide were studi...A method, doping WC with La(NO 3) 3, of producing cemented carbide with rare earth was introduced. The effects of lanthanum on the mechanical properties and microstructure of WC 9(Co 75%Ni) cemented carbide were studied and a rock drilling experiment was carried out.The experimental results show that both transverse rupture strength (TRS) and hardness of WC 9(Co 75%Ni) rare earth cemented carbides can match that of WC 9Co cemented carbide, when La 2O 3 / (Co+Ni) ratio is 0.3%, the abnormal growth of WC grain in the cemented carbide can be restrained effectively, the homogeneity of grain size in microstructure and the wear resistance are improved, which can be matchable to that of WC 9Co cemented carbide for mining.展开更多
Three observation methods were used to investigate the existing form and the behavior of rare earth during the sintering process of high activity mischmetal (RE, with lanthanum and cerium) doped WC-8%Co-0.048%RE(ma...Three observation methods were used to investigate the existing form and the behavior of rare earth during the sintering process of high activity mischmetal (RE, with lanthanum and cerium) doped WC-8%Co-0.048%RE(mass fraction) alloy with low carbon-containing level by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDXS), considering the fact that the addition amount of rare earth in the alloy is very minute. The directional migration process and mechanism of cerium were discussed. First, the sinter skin (surface) is observed. oxide on the sinter skin, and lanthanum in these cerium observed, and lanthanum containing phase/micro-zone in It is shown that there exists a dispersedly distributed cerium containing enrichment positions is very minute. Secondly, the polished section is the alloy is identified. Finally, based on the fact that the fracture of cemented carbide is resulted from the heterogeneous phase or other defects within the microstructure, the fracture surface is observed and cerium containing phase/micro-zone in the fracture source approximately 260 μm from the surface is identified. These combined observations reveal adequately the fact that lanthanum and cerium get separated and cerium predominantly migrates towards the surface during the sintering process.展开更多
Based on the collaborative exploitation of deep mineral resources and geothermal resources, the thermal accumulation process of cemented tailings backfill(CTB) was studied by numerical simulation. The effects of therm...Based on the collaborative exploitation of deep mineral resources and geothermal resources, the thermal accumulation process of cemented tailings backfill(CTB) was studied by numerical simulation. The effects of thermal accumulation time, slurry proportions and temperature conditions on the thermal accumulation of backfill are analyzed, the influence of the heat conduction between backfill and surrounding rock, the heat convection between backfill and airflow on thermal accumulation were compared simultaneously. The results show that the total thermal accumulation capacity increases by approximately 85% within 10-90 d. The influence of surrounding rock temperature and initial temperature on total thermal accumulation capacity is more significant and it is approximately 2 times of the influence of slurry proportions under the conditions of this study. It is clear that the rise of surrounding rock temperature and the decrease of initial temperature can improve the thermal accumulation capacity more effectively. Moreover, the heat conduction accounts for a considerable proportion in the process of thermal accumulation, the average heat conduction capacity is approximately 25 times of the heat convection capacity. This study can provide the theoretical basis and application reference for the optimization of thermal accumulation process of CTB in the exploitation of geothermal resources.展开更多
The phase composition, phase transition and phase structure transformation of the wire-cut section of functionally graded WC-Co cemented carbide with dual phase structure were investigated by XRD phase analysis. It is...The phase composition, phase transition and phase structure transformation of the wire-cut section of functionally graded WC-Co cemented carbide with dual phase structure were investigated by XRD phase analysis. It is shown that the composition of η phase in the core zone is Co_3W_3C (M_6 C type). The structure of cobalt based solid solution binder phase is fcc type. At the cooling stage of the sintering process, the phase transition of η phase, i.e. M_6C→M_12C and the martensitic phase transition of the cobalt based solid solution binder phase, i.e. fcc→hcp are suppressed, which facilitates the strengthening of the alloy. Because the instantaneous temperature of the discharge channel is as high as 10 000 ℃ during the wire cutting process, the processed surface is oxidized. Nevertheless, the oxide layer thickness is in micro grade. In the oxide film, η phase is decomposed into W_2C and CoO, and cobalt based solid solution binder is selectively oxidized, while WC remains stable due to the existence of carbon containing liquid organic cutting medium.展开更多
Ultrafine tungsten carbide and fine cobalt as well as nano yttrium oxide powders were used as the raw materials. The effects of hot-press below the eutectic temperature and conventional liquid phase sintering on the s...Ultrafine tungsten carbide and fine cobalt as well as nano yttrium oxide powders were used as the raw materials. The effects of hot-press below the eutectic temperature and conventional liquid phase sintering on the structures and properties of WC-20Co-1Y2O3 cemented carbide were studied. It is shown that hot-pressed alloy has the character of isotropic properties and microstructure with homogeneous and ultrafine WC grains. However, the ultrafine and fully-densified structure is developed at the cost of the presence of large amount of cobalt-lake (unevenly distributed binder phase), and thus lower strength. Yttrium oxide in the alloy cannot play the role of grain growth inhibitor fully when cemented carbide with high content of cobalt and ultrafine raw materials is sintered at high liquid phase sintering temperature. Peculiar platelet-enhanced bi-model structure is formed in WC-20Co-1Y2O3 cemented carbide by conventional liquid phase sintering, which points out that yttrium oxide in the alloy facilitates the formation of plate-like WC grain.展开更多
基金Projects(52274108,U2341265)supported by the National Natural Science Foundation of ChinaProject(2022YFC2904103)supported by the National Key Research and Development Program of China。
文摘Utilizing mine solid waste as a partial cement substitute(CS)to develop new cementitious materials is a significant technological innovation that will decrease the expenses associated with filling mining.To realize the resource utilization of magnesium slag(MS)and blast furnace slag(BFS),the effects of different contents of MS and BFS as partial CSs on the deformation and energy characteristics of cemented tailings backfill on different curing ages(3,7,and 28 d)were discussed.Meanwhile,the destabilization failure energy criterion of the backfill was established from the direction of energy change.The results show that the strength of all backfills increased with increasing curing age,and the strengths of the backfills exceeded 1.342 MPa on day 28.The backfill with 50%BFS+50%cement has the best performance in mechanical properties(the maximum strength can reach 6.129 MPa)and is the best choice among these CS combinations.The trend in peak strain and elastic modulus of the backfill with increasing curing age may vary depending on the CS combination.The energy index at peak stress of the backfill with BFS as a partial CS was significantly higher than that of the backfill under other CS combinations.In contrast,the enhancement of the energy index when MS was used as a partial CS was not as significant as BFS.Sharp changes in the energy consumption ratio after continuous smooth changes can be used as a criterion for destabilization and failure of the backfill.The research results can provide guidance for the application of MS and BFS as partial CSs in mine filling.
基金Project(51925402) supported by the National Natural Science Foundation for Distinguished Young Scholars of ChinaProject(202303021211060) supported by the Natural Science Research General Program for Shanxi Provincial Basic Research Program,China+1 种基金Project(U22A20169) supported by the Joint Fund Project of National Natural Science Foundation of ChinaProjects(2021SX-TD001, 2021SX-TD002) supported by the Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering,China。
文摘Backfill mining is one of the most important technical means for controlling strata movement and reducing surface subsidence and environmental damage during exploitation of underground coal resources. Ensuring the stability of the backfill bodies is the primary prerequisite for maintaining the safety of the backfilling working face, and the loading characteristics of backfill are closely related to the deformation and subsidence of the roof. Elastic thin plate model was used to explore the non-uniform subsidence law of the roof, and then the non-uniform distribution characteristics of backfill bodies’ load were revealed. Through a self-developed non-uniform loading device combined with acoustic emission (AE) and digital image correlation (DIC) monitoring technology, the synergistic dynamic evolution law of the bearing capacity, apparent crack, and internal fracture of cemented coal gangue backfills (CCGBs) under loads with different degrees of non-uniformity was deeply explored. The results showed that: 1) The uniaxial compressive strength (UCS) of CCGB increased and then decreased with an increase in the degree of non-uniformity of load (DNL). About 40% of DNL was the inflection point of DNL-UCS curve and when DNL exceeded 40%, the strength decreased in a cliff-like manner;2) A positive correlation was observed between the AE ringing count and UCS during the loading process of the specimen, which was manifested by a higher AE ringing count of the high-strength specimen. 3) Shear cracks gradually increased and failure mode of specimens gradually changed from “X” type dominated by tension cracks to inverted “Y” type dominated by shear cracks with an increase in DNL, and the crack opening displacement at the peak stress decreased and then increased. The crack opening displacement at 40% of the DNL was the smallest. This was consistent with the judgment of crack size based on the AE b-value, i. e., it showed the typical characteristics of “small b-value-large crack and large b-value-small crack”. The research results are of significance for preventing the instability and failure of backfill.
基金Project(2006BAB02A03)supported by the National Key Technology Research and Development ProgramProject(08MX16)supported by Mittal Scientific and Technological Innovation Projects of Central South University during 2008
文摘Physical-chemical properties of phosphorous gypsum, proportion and cemented mechanism of slurry with gypsum as aggregate were studied to remove the harms of gypsum pile, combining with difficult problems of excessive mined-out gobs, enormous ore body under roadway and low recovery ratio of Yongshaba Mine, Kaiyang Phosphor Mine Group, Guizhou Province, China. An appropriate backfill system and craflwork were designed, using shattering milling method to crush gypsum, double-axles mixing and strong activation mixing way to mix slurry, cemented slurry and mullock backfill alternately process. The results show that gypsum is fit for backfilling afterwards by adding fly ash, though it is not an ideal aggregate for fine granule and coagulate retardation. The suggested dosage (the mass ratio of cement to fly ash to gypsum) is 1:1:6-1:1:8 with mass fraction of solid materials 60%-63%. Slurry is transported in suspend state with non-plastic strength, and then in concretion state after backfilling. The application to mine shows the technology is feasible, and gypsum utilization ratio is up to 100%. Transportation and backfill effect is very good for paste-like slurry and drenching cemented slurry into mullock, and the compressive strength and recovery ratio are 2.0 MPa and 82.6%, respectively, with the maximum subsidence of surface only 1.307 mm. Furthermore, the investment of system is about 7 × 10^6 yuan (RMB), only 1/10 of that of traditional paste backfill system.
基金Project(51722401)supported by the National Science Foundation for Excellent Young Scholars of ChinaProject(51334001)supported by the Key Program of National Natural Science Foundation of ChinaProject(FRF-TP-18-003C1)supported by the Fundamental Research Funds for the Central Universities,China。
文摘Adding polypropylene(PP)fibers and coarse aggregates has become a popular way to enhance the strength and stability of the cemented tailings backfilling(CTB)body.It is essential to explore the influence of tailings-aggregate ratio and fiber content on the mechanical properties of CTB samples.The comprehensive tests of the unconfined compressive strength(UCS),slump and microstructure were designed,and the regression models were established to characterize the effect of the strength,ductility and fluidity.The results indicate that the tailings-aggregate ratio of 5:5 and PP fiber content of 0.5 kg/m^(3) are the optimum point considering the UCS,cracking strain,peak strain and post-peak ductility.The tailings-aggregate ratio is consistent with the unary quadratic to the UCS and a linear model with a negative slope to the slump.Microstructural analysis indicates that PP fiber tends to bridge the cracks and rod-mill sand to serve as the skeleton of the paste matrix,which can enhance the compactness and improve the ductility of the CTB.The results presented here are of great significance to the understanding and application of coarse aggregates and fibers to improve the mechanical properties of CTB.
基金Project(SKLCRSM13KFB05)supported by State Key Laboratory for Coal Resources and Safe Mining(China University of Mining&Technology)
文摘Cemented tailings backfill(CTB) is made by mixing cement, tailings and water together, thus cement hydration and water seepage flow are the two crucial factors affecting the quality of CTB. Cement hydration process can release significant amount of heat to raise the temperature of CTB and in turn increase the rate of cement hydration. Meanwhile, the progress of cement hydration consumes water and produces hydration products to change the pore structures within CTB, which further influences the hydraulic behavior of CTB. In order to understand the hydraulic behavior of CTB, a numerical model was developed by coupling the hydraulic,thermal and hydration equations. This model was then implemented into COMSOL Multiphysics to simulate the evolutions of temperature and water seepage flow within CTB versus curing time. The predicted outcomes were compared with correspondent experimental results, proving the validity and availability of this model. By taking advantage of the validated model, effects of various initial CTB and curing temperatures, cement content, and CTB's geometric shapes on the hydraulic behavior of CTB were demonstrated numerically. The presented conclusions can contribute to preparing more environmentally friendly CTB structures.
基金Projects(2018YFC0808403,2018YFE0123000)supported by the National Key Technologies Research&Development Program of ChinaProject(800015Z1185)supported by the Yueqi Young Scholar Project,ChinaProject(2020YJSNY04)supported by the Fundamental Research Funds for the Central Universities,China。
文摘It is of great significance for safety reason to obtain the triaxial compressive properties of cemented tailings backfill(CTB).The influence of cement content,curing age and confining pressure on strength and deformation properties of CTB was examined and discussed.Results indicate that the triaxial compressive and deformation behavior of CTB is strongly affected by the cement content,curing age and confining pressure.The increase in cement content,curing age and confining pressure leads to a change in stress−strain behavior and an increase in the axial strain at failure and post-peak strength loss.The cohesion of CTB rises as the curing age and cement content increase.However,the enhancement in internal friction angle is trivial and negligible.It should be noted that the failure pattern of CTB samples in triaxial compression is mainly along a shear plane,the confining pressure restrains the lateral expansion and the bulging failure pattern is dominantly detected in CTB samples as curing age length and cement content increase.The results will help to better understand the triaxial mechanical and deformation behavior of CTB.
基金Project(2019zzts678)supported by the Fundamental Research Funds for the Central Universities,China。
文摘In this study,different influence mechanisms associated with temperatures and pH values were investigated through cemented paste backfill(CPB)systems.CPB samples were prepared with temperatures ranging from 10 to 50℃ in 10℃ increments and pH values of 3,7,and 13.Then,the CPB mixture were subjected to rheological tests,thermogravimetric analysis(TG),derivative thermogravimetry analysis(DTG),Fourier-transform infrared spectroscopy(FT-IR),and scanning electron microscopy(SEM).Results demonstrated that the temperatures had significant effects on the rheological properties of CPB,whereas the effects of pH values were relatively unapparent.Higher temperatures(over 20℃)were prone to bring higher shear stress,yield stress,and apparent viscosity with the same pH value condition.However,an overly high temperature(50℃)cannot raise the apparent viscosity.Non-neutral conditions,for pH values of 3 and 13,could strengthen the shear stress and apparent viscosity at the same temperature.Two different yield stress curves could be discovered by uprising pH values,which also led to apparent viscosity of two various curves under the same temperatures(under 50℃).Microscopically,rheological properties of CPB were affected by temperatures and pH values which enhanced or reduced the cement hydration procedures,rates,products and space structures.
基金Project(51974192)supported by the National Natural Science Foundation of ChinaProject(201803D31044)supported by the Program for Key Research Project of Shanxi Province in the Field of Social Development,ChinaProject(201801D121092)supported by the Applied Basic Research Project of Shanxi Province,China。
文摘A step-by-step load was utilized to mimic the load history of the backfill column in the in-situ curing process.The inner damage of the specimen during curing and uniaxial compressive testing was monitored by electrical resistivity and ultrasonic equipment.Results show that:1)Uniaxial compressive strength(UCS)and elastic modulus(EM)of the samples curing under pressure are higher than those of the control samples without pressure,ranging in ratio from 0.5%to 20.2%and 7.1%to 52.3%,respectively,and are influenced by the initial loading age(ILA)and stress strength ratio(SSR).The SSR during curing should not exceed 80%.2)The earlier the ILA is,the higher the total strain becomes.The higher the SSR applies,the larger the total strain gets.The creep strain increases with the increase of SSR and can be described by Burger’s viscoelastic creep model.When SSR is less than 80%,the earlier the ILA is,the smaller the creep strain becomes after the last step-loading.3)The stability of the early age backfill column under pressure can be monitored based on the change of ultrasonic pulse velocity(UPV)and electrical resistivity.
基金Projects(51674188,51874229,51504182)supported by the National Natural Science Foundation of ChinaProject(2018KJXX-083)supported by Shaanxi Innovative Talents Cultivate Program-New-star Plan of Science and Technology,China
文摘The mechanical properties of cemented paste backfill(CPB) depend heavily on its pore structural characteristics and micro-structural changes. In order to explore the variation mechanisms of macro-mechanical characteristics and micro-structure of CPB. CPB specimens with different mass concentrations prepared from the full tailings of Xianglushan Tungsten Ore were micro-tests. Moreover, acquired pore digital images were processed by using the pores(particles) and cracks analysis system(PCAS), and a sensitivity analysis was performed. The results show that as the mass concentration of CPB increases from 70% to 78%, the porosity, the average pore area and the number of pores drop overall, leading to a decline in the pores opening degree and enhancing the mechanical characteristics. As the mass concentration of CPB increases, the trend of fractal dimension, probability entropy and roundness is reduced, constant and increased, which can result in an enhancement of the uniformity, an unchanged directionality and more round pores. According to the definition of sensitivity, the sensitivities of various micro-parameters were calculated and can be ranked as porosity > average pore area > number of pores > roundness > fractal dimension > probability entropy.
基金Project(P2018G045)supported by the Science&Technology Research and Development Program of China RailwayProject(2018CFA013)supported by the Hubei Provincial Natural Science Foundation Innovation Group,China+1 种基金Project(KFJ-STS-QYZD-174)supported by the Science and Technology Service Network Initiative of the Chinese Academy of SciencesProject(51709257)supported by the National Natural Science Foundation of China。
文摘Cemented backfill used in deep mines would inevitably be exposed to the ambient temperature of 20−60℃in the next few decades.In this paper,two types of cemented gravel sand backfills,cemented rod-mill sand backfill(CRB)and cemented gobi sand backfill(CGB),were prepared and cured at various temperatures(20,40,60℃)and ages(3,7,28 d),and the effects of temperature and age on the physico-mechanical properties of CRB and CGB were investigated based on laboratory tests.Results show that:1)the effects of temperature and age on the physico-mechanical properties of backfills mainly depend on the amount of hydration products and the refinement of cementation structures.The temperature has a more significant effect on thermal expansibility and ultrasonic performance at early ages.2)The facilitating effect of temperature and age on the compressive strength of CGB is higher than that on CRB.With the increase of temperature,the compressive failure modes changed from X-conjugate shear failure to tensile failure,and the integrity of specimens was significantly improved.3)Similarly,the shear performance of CGB is generally better than that of CRB.The temperature has a weaker effect on shear strength than age,but the shear deformation and shear plane morphology are closely related to temperature.
基金Project(51834001)supported by the National Natural Science Fundation of ChinaProject(N2101043)supported by the Fundamental Research Funds for the Central Universities of China。
文摘Superplasticizers are widely used to reduce the pipe flow resistance of cemented paste backfill(CPB), which is characterised by high concentration and high yield stress. This study aimed to assess the time-dependent rheological properties of CPB containing superplasticizer, with special focus on static yield stress and thixotropy. The results indicate that with the increase of the superplasticizer dosage, the static yield stress, dynamic yield stress and thixotropy of CPB decreased significantly, while the plastic viscosity decreased slightly. The curing time has a significant effect on the static yield stress, dynamic yield stress and thixotropy of CPB containing superplasticizer, which increase by 46.6%-87.1%,15.2%-35.6% and 79.4%-138.2%, respectively, within 2 h. The static yield stress, dynamic yield stress and thixotropy of CPB without superplasticizer only increase by 4.9%, 6.3% and 16.1%, respectively, within 2 h. The curing time has a significant influence on the plastic viscosity of CPB regardless of superplasticizer addition, the plastic viscosity increases by 13.2%-19.7% within 2 h. Regardless of superplasticizer dosage, plotting of both static yield stress and dynamic yield stress versus thixotropy produces clearly linear curves. The findings of this study are conducive to the design of pipe transportation of CPB containing superplasticizer.
基金Project(51904055)supported by the National Natural Science Foundation of ChinaProject(N2001010)supported by the Fundamental Research Funds for the Central Universities of China。
文摘With the gradual depletion of available ore at shallow depth,deep mines have been widely operated around the world and therefore need a longer distance to transport the backfill to the underground stope.In this case,the determination of pressure drop is more important in the pipeline transportation system design.As the pilot loop systems require a large amount of capital and manual investment,even its results are reliable,there is an urgent need to find an alternative simple and cost-saving method to determine the pressure drop.Hence,laboratory L-pipe and a pilot-loop tests were employed to study the flow properties of cemented paste backfill cured at various solid and binder content.The results indicate that the L-pipe test presented a similar trend to the loop test,but the L-pipe was characterized by higher pressure drop values for various solid and cement contents.As cement content increased beyond 0%,the paste in the L-pipe showed a slighter difference in pressure drop evolution compared to the paste in the loop-pipe.These results suggest that the simple L-pipe is a workable substitute for semi-industrial loop tests and can provide guidance for designing practical CPB pipeline systems in deep mines.
基金Project(51671217)supported by the National Natural Science Foundation of ChinaProject(2016YFB0700302)supported by the National Key Research and Development Plan of China。
文摘For developing new binder phase with high performance, Co-Ni-Fe alloy was used as binder in cemented carbides. The mechanical properties of WC-CoNiFe and WC-Co cemented carbides with different grain sizes were studied. The results show that the reprecipitation of WC-CoNiFe is inhibited compared with that of WC-Co during sintering process, and the grains in WC-CoNiFe cemented carbides are more of smooth shape, resulting in a slightly lower hardness and higher transverse rupture strength. With the increase of the grain size, the hardness of the two cemented carbides decreases, and the transverse rupture strength increases. However, the slope values of K in Hall-Petch relationship are higher in WC-CoNiFe than those in WC-Co, indicating the high toughness of medium entropy alloy Co-Ni-Fe.
基金Projects(51504256,51004109)supported by the National Natural Science Foundation of ChinaProject(zdsys006)supported by State Key Laboratory of Safety and Health for Metal Mines,ChinaProject(2013BAB02B04)supported by the National Science and Technology Support Plan,China
文摘The stability of cemented backfill mass is important to keep miners and equipment safe in underground backfill miming.The stress-strain behavior, resistivity and thermal infrared(TIR) characteristics of backfill mass under uniaxial compression were investigated. The monitoring system consisted of a TIR observation system, a stress-strain monitoring system and a resistivity measurement system. Precursory information for impending failure of cemented backfill mass was collected, including TIR, strain and resistivity precursors. The sensitivity and difference of different monitoring information to the same failure event were compared.The results show that the time-space evolution process of the resistivity and TIR is basically the same as the whole process from compression deformation to failure of backfill mass, and the time variation of resistivity and TIR is obviously characterized by stage.The resistivity precursor turns out earlier than the TIR and the strain. The resistivity relation with loading compression is anti-symmetry, decreasing as the compression stress increases before the peak strength of backfill mass. However, when the backfill mass enters into the phase of failure, the resistivity starts to increase as the stress increases. The change of the resistivity growth direction can be regarded as the resistivity-caution-point for the failure of backfill mass under uniaxial compression. It is also indicated that the TIR information mainly represents the surface temperature evolution in the process of compression before the backfill enters into the plastic-yield state. It can be a valuable tool to obtain the precursors for failure of cemented backfill mass for backfill mines.
文摘Traditional stabilization of backfilling material is done by using Portland cement. However, the high price of cement forced mining engineer s to seek cheaper binding materials. Fly ash, which is the indus- trial wast e from thermal power plant, possess the potential activity of jellification, and can b e used in cemented fill as a partial substitute for cement to reduce the fill co s t. Tests were done during the past few years in Xinqiao Pyrite Mine and Phoenix Copper Mine to determine the technology parameters and the suitable content of f ly ash. Specimens with different cement/fly/ash tailings (sands) ratios were tes ted to obtain the strength values of the fill mass based on the analyses of both the chemical composition and physical and mechanical properties of fly ash . The compressive strength of specimens with a ratio of 1∶2∶8 (cement to fly ash to tailings ) can reach 2 MPa after 90 d curing, totally meeting the requiremen t of artificial pillar and reducing the fill cost by 20%-30%.
文摘A method, doping WC with La(NO 3) 3, of producing cemented carbide with rare earth was introduced. The effects of lanthanum on the mechanical properties and microstructure of WC 9(Co 75%Ni) cemented carbide were studied and a rock drilling experiment was carried out.The experimental results show that both transverse rupture strength (TRS) and hardness of WC 9(Co 75%Ni) rare earth cemented carbides can match that of WC 9Co cemented carbide, when La 2O 3 / (Co+Ni) ratio is 0.3%, the abnormal growth of WC grain in the cemented carbide can be restrained effectively, the homogeneity of grain size in microstructure and the wear resistance are improved, which can be matchable to that of WC 9Co cemented carbide for mining.
基金Project(50574104) supported by the National Natural Science Foundation of China
文摘Three observation methods were used to investigate the existing form and the behavior of rare earth during the sintering process of high activity mischmetal (RE, with lanthanum and cerium) doped WC-8%Co-0.048%RE(mass fraction) alloy with low carbon-containing level by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDXS), considering the fact that the addition amount of rare earth in the alloy is very minute. The directional migration process and mechanism of cerium were discussed. First, the sinter skin (surface) is observed. oxide on the sinter skin, and lanthanum in these cerium observed, and lanthanum containing phase/micro-zone in It is shown that there exists a dispersedly distributed cerium containing enrichment positions is very minute. Secondly, the polished section is the alloy is identified. Finally, based on the fact that the fracture of cemented carbide is resulted from the heterogeneous phase or other defects within the microstructure, the fracture surface is observed and cerium containing phase/micro-zone in the fracture source approximately 260 μm from the surface is identified. These combined observations reveal adequately the fact that lanthanum and cerium get separated and cerium predominantly migrates towards the surface during the sintering process.
基金Projects(51974225,51674188,51874229,51904224,51904225,51704229)supported by the National Natural Science Foundation of ChinaProject(2018KJXX-083)supported by the Shaanxi Innovative Talents Cultivate Program-New-Star Plan of Science and Technology,China+2 种基金Projects(2018JM5161,2018JQ5183,2015JM-074)supported by the Natural Science Basic Research Plan of Shaanxi Province,ChinaProject(19JK0543)supported by the Scientific Research Program funded by Education Department of Shaanxi Province,ChinaProject(2018YQ201)supported by the Outstanding Youth Science Fund of Xi’an University of Science and Technology,China。
文摘Based on the collaborative exploitation of deep mineral resources and geothermal resources, the thermal accumulation process of cemented tailings backfill(CTB) was studied by numerical simulation. The effects of thermal accumulation time, slurry proportions and temperature conditions on the thermal accumulation of backfill are analyzed, the influence of the heat conduction between backfill and surrounding rock, the heat convection between backfill and airflow on thermal accumulation were compared simultaneously. The results show that the total thermal accumulation capacity increases by approximately 85% within 10-90 d. The influence of surrounding rock temperature and initial temperature on total thermal accumulation capacity is more significant and it is approximately 2 times of the influence of slurry proportions under the conditions of this study. It is clear that the rise of surrounding rock temperature and the decrease of initial temperature can improve the thermal accumulation capacity more effectively. Moreover, the heat conduction accounts for a considerable proportion in the process of thermal accumulation, the average heat conduction capacity is approximately 25 times of the heat convection capacity. This study can provide the theoretical basis and application reference for the optimization of thermal accumulation process of CTB in the exploitation of geothermal resources.
基金Projects(50323008, 50574104) supported by the National Natural Science Foundation of ChinaProject (04JJ3084) supported by the Natural Science Foundation of Hunan Province, China
文摘The phase composition, phase transition and phase structure transformation of the wire-cut section of functionally graded WC-Co cemented carbide with dual phase structure were investigated by XRD phase analysis. It is shown that the composition of η phase in the core zone is Co_3W_3C (M_6 C type). The structure of cobalt based solid solution binder phase is fcc type. At the cooling stage of the sintering process, the phase transition of η phase, i.e. M_6C→M_12C and the martensitic phase transition of the cobalt based solid solution binder phase, i.e. fcc→hcp are suppressed, which facilitates the strengthening of the alloy. Because the instantaneous temperature of the discharge channel is as high as 10 000 ℃ during the wire cutting process, the processed surface is oxidized. Nevertheless, the oxide layer thickness is in micro grade. In the oxide film, η phase is decomposed into W_2C and CoO, and cobalt based solid solution binder is selectively oxidized, while WC remains stable due to the existence of carbon containing liquid organic cutting medium.
文摘Ultrafine tungsten carbide and fine cobalt as well as nano yttrium oxide powders were used as the raw materials. The effects of hot-press below the eutectic temperature and conventional liquid phase sintering on the structures and properties of WC-20Co-1Y2O3 cemented carbide were studied. It is shown that hot-pressed alloy has the character of isotropic properties and microstructure with homogeneous and ultrafine WC grains. However, the ultrafine and fully-densified structure is developed at the cost of the presence of large amount of cobalt-lake (unevenly distributed binder phase), and thus lower strength. Yttrium oxide in the alloy cannot play the role of grain growth inhibitor fully when cemented carbide with high content of cobalt and ultrafine raw materials is sintered at high liquid phase sintering temperature. Peculiar platelet-enhanced bi-model structure is formed in WC-20Co-1Y2O3 cemented carbide by conventional liquid phase sintering, which points out that yttrium oxide in the alloy facilitates the formation of plate-like WC grain.