Ferrite-rich calcium sulfoaluminate(FCSA)cement is often used in special projects such as marine engineering due to its excellent resistance of seawater attack although the cost is a little high.Ground granulated blas...Ferrite-rich calcium sulfoaluminate(FCSA)cement is often used in special projects such as marine engineering due to its excellent resistance of seawater attack although the cost is a little high.Ground granulated blast furnace slag(GGBS),a byproduct of industrial production,is used as a mineral admixture to reduce concrete costs and provide excellent performance.This study aimed to investigate the impact of GGBS on the hydration properties of FCSA cement in seawater.Tests were conducted on heat of hydration,compressive strength,mass change,and pH value of pore solution of FCSA cement paste with a water-to-binder ratio of 0.45.X-ray diffraction(XRD)analysis and thermogravimetric analysis were used to determine the hydration products,while mercury intrusion porosimetry(MIP)was used to measure pore structure.The results indicated that the FCSA cement hydration showed a concentrated heat release at early age.The compressive strength of specimens consistently increased over time,where seawater curing enhanced the compressive strength of control samples.The pH value of pore solution decreased to 10.7−10.9 at 90 d when cured in seawater.The primary hydration products of FCSA cement included ettringite,iron hydroxide gel(FH_(3)),and aluminum hydroxide gel(AH_(3)).Moreover,when cured in seawater,Friedel’s salt was formed,which enhanced the compressive strength of the specimen and increased its coefficient of corrosion.Seawater curing gradually increased sample mass,and GGBS refined pore structure while reducing harmful pore proportions.These results suggest that while GGBS can refine pore structure and improve certain aspects of performance,its inclusion may also reduce compressive strength,highlighting the need for a balanced approach in its use for marine applications.展开更多
The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific...The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.展开更多
Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was f...Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was found that,when the content of CO2 in blast furnace top gas increased,the dechlorination efficiency was getting worse obviously;when the contents of CO and N2 increased,the dechlorination efficiency was getting better to a certain extent;when the content of H2 changed,the dechlorination efficiency got no significant change;as the content of dust increased,the dechlorination efficiency got better obviously when the content was less than 15 g/m3,but it would be got worse quickly when the content was more than 20 g/m3,and the best content was 15–20 g/m3;the suitable site of the process of dechlorination was after gravity dust collector and before bag dust collector.展开更多
The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fibe...The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fiber formation.The results show that as Al2O3 and MgO contents in the sample changed,blast furnace slag was crystallized at the average temperature below 1232 K.When the ratio of Mg/Al in the samples is 0.6 calculated by Kissinger equation,crystallization activation energy is at the maximum value and the system is in the most stable condition.The sample crystallization phases are mainly calcium akermanite(2CaO?MgO?2SiO2)and gehlenite(2CaO?Al2O3?SiO2).Secondary crystallization phases are anorthite(CaAl2Si2O8),wollastonite minerals(WOLLA)and pyroxene minerals(cPyrA).Meanwhile,the principal crystallization phases of the samples are different types and have different contents,and the microstructures of the sample sections are different due to the difference between MgO/Al2O3 ratio.展开更多
It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concen...It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N_2-CO-H_2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas(COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N_2-CO-H_2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m^3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.展开更多
The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously ana...The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously analyzed.The results show that with increasing sinter basicity from 1.71 to 2.36,the softening interval tends to increase from 149.3 ℃ to 181.7 ℃while the melting interval tends to decrease from 178.0 ℃ to 136.7 ℃.The location of cohesive zone moves downwards firstly and then ascends slightly,but the cohesive zone becomes thinner.The softening-melting characteristic value becomes small,which indicates that the permeability of burden column is improved.The dripping ratio of mixed burden tends to increase firstly and then decrease,which comes to the highest value of 74.50%when the sinter basicity is 2.13.The content and the recovery of V and Cr in dripping iron are all increased.The generation amount of components with high melting point in slag becomes little with the increase of sinter basicity,which could improve the permeability of mixed burden.Taking softening-melting behaviors of mixed burden and recovery of valuable elements into account,the proper sinter basicity is no less than 2.13 for smelting mixed burden made from Cr-V-Ti magnetite in blast furnace.展开更多
The effect of H_2 gas content on the reduction of Panzhihua titanomagnetite concentrate pellets by carbon monoxide was investigated by isothermal reduction experiment using CO-N_2-H_2 gas mixtures in a vertical electr...The effect of H_2 gas content on the reduction of Panzhihua titanomagnetite concentrate pellets by carbon monoxide was investigated by isothermal reduction experiment using CO-N_2-H_2 gas mixtures in a vertical electric resistance furnace.The morphology and phase transformation of reduced samples obtained were detected by scanning electron microscopy,energy disperse spectroscopy analysis and X-ray diffractometry respectively.The results show that increasing H_2 content will enhance the initial stage of reduction rate apparently.There are two reasons responsible for this effect,one is that H_2 accelerates the chemical reaction,and the other is that the addition of H_2 gas can improve the porosity of pellet intensively.It is noteworthy that this effect is more obvious when the reduction temperature reaches 1473 K with sticking phenomenon happening.There are no crystalline phases which can be found such as ulvospinle,ilmenite,ferrous-pseudobrookite and any titanium oxide except titanomagnetite(TTM).The reduction progress is suggested as follows:1) Fe_2O_3→Fe_3O_4→FeO→Fe;2) Fe_2TiO_5→Fe_2TiO_4+Fe_3O_4→TTM.Element Al migrates and gets enriched in high titanium content iron ores,and eventually Al to Ti molar ratio is 1:3.Al is likely to dissolve in titanium iron oxides to form a kind of composite iron compound,which results in the restrain of reduction.展开更多
Clean Production is the best method for iron-steel making industry to eliminate pollution thoroughly. In order to achieve this object, smelting reduction technology should play the key role. Furthermore, process integ...Clean Production is the best method for iron-steel making industry to eliminate pollution thoroughly. In order to achieve this object, smelting reduction technology should play the key role. Furthermore, process integration method can be used to solve the problem of residual gas utilization by integrating smelting reduction process with direct reduced iron unit, gasoline, methanol or dimethyl ether synthesis unit, etc. A new smelting reduction process has been proposed which can be constructed on the present plant site. Since this process can directly treat the lump coal and iron ore fines, it reduces st6ps necessary in traditional blast furnace process and Corex smelting reduction process.展开更多
基金Project(2023DJC182)supported by the Department of Science and Technology of Hubei Province,ChinaProjects(51608402,51602229)supported by the National Natural Science Foundation of ChinaProject(2021-2075-38)supported by the Department of Housing and Urban-Rural Development of Hubei Province,China。
文摘Ferrite-rich calcium sulfoaluminate(FCSA)cement is often used in special projects such as marine engineering due to its excellent resistance of seawater attack although the cost is a little high.Ground granulated blast furnace slag(GGBS),a byproduct of industrial production,is used as a mineral admixture to reduce concrete costs and provide excellent performance.This study aimed to investigate the impact of GGBS on the hydration properties of FCSA cement in seawater.Tests were conducted on heat of hydration,compressive strength,mass change,and pH value of pore solution of FCSA cement paste with a water-to-binder ratio of 0.45.X-ray diffraction(XRD)analysis and thermogravimetric analysis were used to determine the hydration products,while mercury intrusion porosimetry(MIP)was used to measure pore structure.The results indicated that the FCSA cement hydration showed a concentrated heat release at early age.The compressive strength of specimens consistently increased over time,where seawater curing enhanced the compressive strength of control samples.The pH value of pore solution decreased to 10.7−10.9 at 90 d when cured in seawater.The primary hydration products of FCSA cement included ettringite,iron hydroxide gel(FH_(3)),and aluminum hydroxide gel(AH_(3)).Moreover,when cured in seawater,Friedel’s salt was formed,which enhanced the compressive strength of the specimen and increased its coefficient of corrosion.Seawater curing gradually increased sample mass,and GGBS refined pore structure while reducing harmful pore proportions.These results suggest that while GGBS can refine pore structure and improve certain aspects of performance,its inclusion may also reduce compressive strength,highlighting the need for a balanced approach in its use for marine applications.
基金Project(51134008)supported by the National Natural Science Foundation of ChinaProject(2012CB720401)supported by the National Basic Research Program of China
文摘The combustion process of pulverized coal injected into blast furnace involves a lot of physical and chemical reactions. Based on the combustion behaviors of pulverized coal, the conception of coal effective calorific value representing the actual thermal energy provided for blast furnace was proposed. A cost performance evaluation model of coal injection was built up for the optimal selection of various kinds of coal based on effective calorific value. The model contains two indicators: coal effective calorific value which has eight sub-indicators and coal injection cost which includes four sub-indicators. In addition, the calculation principle and application of cost performance evaluation model in a Chinese large-scale iron and steel company were comprehensively introduced. The evaluation results finally confirm that this novel model is of great significance to the optimal selection of blast furnace pulverized coal.
基金Project(51274080)supported by the National Natural Science Foundation of ChinaProject(E2013209051)supported by the Hebei Science Foundation and the Steel and Iron Joint Research Foundation Project,China+1 种基金Project(U1502273)supported by the Joint Funds of the Natural Science Foundation of China and Yunnan Provincial GovernmentProjects(N150202001,N150203003)supported by the Fundamental Research Funds for the Central Universities,China
文摘Using fixed-bed reaction method and changing the gas composition and dust content,the influence of blast furnace top gas composition and dust on HCl removal with low temperature Ca-based antichlor was studied.It was found that,when the content of CO2 in blast furnace top gas increased,the dechlorination efficiency was getting worse obviously;when the contents of CO and N2 increased,the dechlorination efficiency was getting better to a certain extent;when the content of H2 changed,the dechlorination efficiency got no significant change;as the content of dust increased,the dechlorination efficiency got better obviously when the content was less than 15 g/m3,but it would be got worse quickly when the content was more than 20 g/m3,and the best content was 15–20 g/m3;the suitable site of the process of dechlorination was after gravity dust collector and before bag dust collector.
基金Project(51474090)supported by the National Natural Science Foundation of China
文摘The simulation of blast furnace slag was prepared by pure chemical reagents.Test methods like DSC,XRD and SEM were used to study the effect of Al2O3 and MgO content on crystallization of blast furnace slag during fiber formation.The results show that as Al2O3 and MgO contents in the sample changed,blast furnace slag was crystallized at the average temperature below 1232 K.When the ratio of Mg/Al in the samples is 0.6 calculated by Kissinger equation,crystallization activation energy is at the maximum value and the system is in the most stable condition.The sample crystallization phases are mainly calcium akermanite(2CaO?MgO?2SiO2)and gehlenite(2CaO?Al2O3?SiO2).Secondary crystallization phases are anorthite(CaAl2Si2O8),wollastonite minerals(WOLLA)and pyroxene minerals(cPyrA).Meanwhile,the principal crystallization phases of the samples are different types and have different contents,and the microstructures of the sample sections are different due to the difference between MgO/Al2O3 ratio.
基金Project(51404005)supported by the National Natural Science Foundation of China
文摘It is of great importance to elucidate reduction swelling behaviors and reaction mechanism of oxidized pellet in hydrogen-enriched atmosphere under coke oven gas injection. In this work, the effects of hydrogen concentration in N_2-CO-H_2 atmosphere with unchanged CO content on reduction swelling behaviors of oxidized pellet at 1173 K were studied, to clarify the mechanism of hydrogen-enriched reduction and exclude the influences of CO. Then, the reduction swelling behaviors of oxidized pellet at 1173 K in actual atmosphere under coke oven gas(COG) injection, got from the simulation results of multi-fluid blast furnace model, were investigated. The results show that with the concentration of hydrogen increasing in N_2-CO-H_2 gas from 2% to 18%, the reduction swelling index of pellet decreases from 10.12% to 5.57% while the reduction ratio of pellet increases obviously from 39.85% to 69.58%. In addition, with COG injection rate increasing from 0 to 152.34 m^3/t, the reduction swelling index of pellet decreases slightly from 10.71% to 9.54% while the reduction ratio of pellet is increased from 31.57% to 36.39%. The microstructures of pellet are transformed from the platy structure to the flocculent structure.
基金Project(51574067)supported by the National Natural Science Fundation of ChinaProjects(2012AA062302,2012AA062304)supported by the National High Technology Research and Development Program of ChinaProject(N110202001)supported by the Fundamental Research Funds for the Central Universities of China
文摘The effect of sinter basicity on softening-melting behaviors of mixed burden made from chromium-bearing vanadium-titanium magnetite(Cr-V-Ti magnetite) was investigated and the function mechanism was simultaneously analyzed.The results show that with increasing sinter basicity from 1.71 to 2.36,the softening interval tends to increase from 149.3 ℃ to 181.7 ℃while the melting interval tends to decrease from 178.0 ℃ to 136.7 ℃.The location of cohesive zone moves downwards firstly and then ascends slightly,but the cohesive zone becomes thinner.The softening-melting characteristic value becomes small,which indicates that the permeability of burden column is improved.The dripping ratio of mixed burden tends to increase firstly and then decrease,which comes to the highest value of 74.50%when the sinter basicity is 2.13.The content and the recovery of V and Cr in dripping iron are all increased.The generation amount of components with high melting point in slag becomes little with the increase of sinter basicity,which could improve the permeability of mixed burden.Taking softening-melting behaviors of mixed burden and recovery of valuable elements into account,the proper sinter basicity is no less than 2.13 for smelting mixed burden made from Cr-V-Ti magnetite in blast furnace.
基金Project (51134008) supported by the National Natural Science Foundation of ChinaProject (2012CB720401) supported by the National Basic Research Program of China
文摘The effect of H_2 gas content on the reduction of Panzhihua titanomagnetite concentrate pellets by carbon monoxide was investigated by isothermal reduction experiment using CO-N_2-H_2 gas mixtures in a vertical electric resistance furnace.The morphology and phase transformation of reduced samples obtained were detected by scanning electron microscopy,energy disperse spectroscopy analysis and X-ray diffractometry respectively.The results show that increasing H_2 content will enhance the initial stage of reduction rate apparently.There are two reasons responsible for this effect,one is that H_2 accelerates the chemical reaction,and the other is that the addition of H_2 gas can improve the porosity of pellet intensively.It is noteworthy that this effect is more obvious when the reduction temperature reaches 1473 K with sticking phenomenon happening.There are no crystalline phases which can be found such as ulvospinle,ilmenite,ferrous-pseudobrookite and any titanium oxide except titanomagnetite(TTM).The reduction progress is suggested as follows:1) Fe_2O_3→Fe_3O_4→FeO→Fe;2) Fe_2TiO_5→Fe_2TiO_4+Fe_3O_4→TTM.Element Al migrates and gets enriched in high titanium content iron ores,and eventually Al to Ti molar ratio is 1:3.Al is likely to dissolve in titanium iron oxides to form a kind of composite iron compound,which results in the restrain of reduction.
文摘Clean Production is the best method for iron-steel making industry to eliminate pollution thoroughly. In order to achieve this object, smelting reduction technology should play the key role. Furthermore, process integration method can be used to solve the problem of residual gas utilization by integrating smelting reduction process with direct reduced iron unit, gasoline, methanol or dimethyl ether synthesis unit, etc. A new smelting reduction process has been proposed which can be constructed on the present plant site. Since this process can directly treat the lump coal and iron ore fines, it reduces st6ps necessary in traditional blast furnace process and Corex smelting reduction process.
