Warm tensile tests for aluminum alloy 7022 sheet are held at different temperatures and strain rates. The range of temperature is 293-773 K and that of the strain rate is 0. 001-0.1 s^-1. The warm tensile properties,r...Warm tensile tests for aluminum alloy 7022 sheet are held at different temperatures and strain rates. The range of temperature is 293-773 K and that of the strain rate is 0. 001-0.1 s^-1. The warm tensile properties,relations among temperature,strain rate,and the flow stress are discussed. Constitutive equations under the warm tension are obtained based on revised Hooke law and Grosman equation. It is concluded that flow stress declines with the increase of the temperature and the decrease of the strain rates. The elongation percentage increases with the increase of the temperature and the decrease of strain rate.展开更多
The wear patterns and wear mechanisms of solid cemented carbide are analyzed in high-speed milling of aluminum alloy. Results show that the dominant wear patterns are coating damage, crater wear, micro-chipping, break...The wear patterns and wear mechanisms of solid cemented carbide are analyzed in high-speed milling of aluminum alloy. Results show that the dominant wear patterns are coating damage, crater wear, micro-chipping, breakage, and so on. The main wear mechanisms are adhesion, diffusion and fatigue. Compared with conventional speed machining, the effect and impact of thermal-dynamical coupling field play an important role in the cutting tool wear in high-speed milling of aluminum alloy.展开更多
Mierostruetural development of a commercial 7055 （Al-Zn-Mg-Cu）alloy is studied by transmission electron mieroseope（TEM） during the process of single-ageing for up to 48 h. It is observed that Guinier-Preston （GP...Mierostruetural development of a commercial 7055 （Al-Zn-Mg-Cu）alloy is studied by transmission electron mieroseope（TEM） during the process of single-ageing for up to 48 h. It is observed that Guinier-Preston （GP） zones are formed on { 111} planes when the sample is aged for a short time and grows up gradually with increase of ageing time. η＇ phase is formsed after ageing for 4 h at 120℃, having the orientation relationship with the matrix as[0 0 0 1]η＇//[1 1^- 1]Al and （1 0 1^- 1）η＇//（1 1 0）Al.η phase starts to occur after 24 h ageing and has an orientation relationship with matrix as [1^- 1 0 0]η//[1 1 0]Al and （0 0 0 1）η// （1 1 1）Al. Since the density of both η＇ phase and η phase particles is much lower than that of GP zone on aged alloy, GP zones are important to control the properties of the alloy.展开更多
As an important non-ferrous metal structural material most used in industry and production,aluminum(Al) alloy shows its great value in the national economy and industrial manufacturing.How to classify Al alloy rapidly...As an important non-ferrous metal structural material most used in industry and production,aluminum(Al) alloy shows its great value in the national economy and industrial manufacturing.How to classify Al alloy rapidly and accurately is a significant, popular and meaningful task.Classification methods based on laser-induced breakdown spectroscopy(LIBS) have been reported in recent years. Although LIBS is an advanced detection technology, it is necessary to combine it with some algorithm to reach the goal of rapid and accurate classification. As an important machine learning method, the random forest(RF) algorithm plays a great role in pattern recognition and material classification. This paper introduces a rapid classification method of Al alloy based on LIBS and the RF algorithm. The results show that the best accuracy that can be reached using this method to classify Al alloy samples is 98.59%, the average of which is 98.45%. It also reveals through the relationship laws that the accuracy varies with the number of trees in the RF and the size of the training sample set in the RF. According to the laws, researchers can find out the optimized parameters in the RF algorithm in order to achieve,as expected, a good result. These results prove that LIBS with the RF algorithm can exactly classify Al alloy effectively, precisely and rapidly with high accuracy, which obviously has significant practical value.展开更多
In this paper, solute concentration and precipitate content in A2024 aluminum alloy are adjusted by solution treatment （ST） at different temperatures and tensile experiments on these treated specimens are carried ou...In this paper, solute concentration and precipitate content in A2024 aluminum alloy are adjusted by solution treatment （ST） at different temperatures and tensile experiments on these treated specimens are carried out. It is found that the temperature of solution treatment （ST temperature） has a remarkable influence on the amplitude of the serrated flow and the propagation characteristics of shear bands. These results are due to the effects of solute atoms and precipitates on dynamic strain aging （DSA）. When ST temperature is higher than 300 ℃, solute concentration is relatively high and solute cloud is a key factor of DSA. When ST temperature is lower than 300 ℃, precipitate content is relatively high and the mechanism of DSA is determined by precipitates.展开更多
In order to explore the dependence of plasticity of metallic material on a high magnetic held,the effects of the different magnetic induction intensities（H = 0 T,0.5 T,1 T,3 T,and 5 T） and pulses number（N = 0,10,20...In order to explore the dependence of plasticity of metallic material on a high magnetic held,the effects of the different magnetic induction intensities（H = 0 T,0.5 T,1 T,3 T,and 5 T） and pulses number（N = 0,10,20,30,40,and 50） on tensile strength（σ;） and elongation（δ） of 2024 aluminum alloy are investigated in the synchronous presences of a high magnetic held and external stress.The results show that the magnetic held exerts apparent and positive effects on the tensile properties of the alloy.Especially under the optimized condition of H;=1 T and N;=30,the σ;and 8 are 410 MPa and 17% that are enhanced by 9.3% and 30.8% respectively in comparison to those of the untreated sample.The synchronous increases of tensile properties are attributed to the magneto-plasticity effect on a quantum scale.That is,the magnetic held will accelerate the state conversion of radical pair generated between the dislocation and obstacles from singlet to the triplet state.The bonding energy between them is meanwhile lowered and the moving flexibility of dislocations will be enhanced.At H;= 1 T and N;= 30,the dislocation density is enhanced by 1.28 times.The relevant minimum grain size is 266.1 nm,which is reduced by 35.2%.The grain rehning is attributed to the dislocation accumulation and subsequent dynamic recrystallization.The（211） and（220） peak intensities are weakened.It is deduced that together with the recrystallization,the hne grains will transfer towards the slip plane and contribute to the slipping deformation.展开更多
Numerical analysis is critically important to understanding the complex deformation mechanics that occur during sheet forming processes.It has been widely used in simulation of sheet metal forming processes at room te...Numerical analysis is critically important to understanding the complex deformation mechanics that occur during sheet forming processes.It has been widely used in simulation of sheet metal forming processes at room temperature in the automotive industry.However,material at elevated temperature behaves more differently than at room temperature and specific material parameters and models need to be developed for the simulation of warm forming.Based on the experimental investigation of material behavior of high strength aluminum alloy 7075(AA7075),constitutive equations with strain rate sensitivity at 140,180 and 220 ℃ are developed.Anisotropic yield criterion Barlat 89 is used in the simulation.Warm forming of limit dome height tests and limit drawing ratio tests of AA7075 at 140,180 and 220℃are performed.Forming limit diagrams developed from experiment at several elevated temperatures in the previous study are used to predict the failure in the simulation results.Punch force and displacement predicted from simulation are compared with the experimental data.Simulation results agree with experimental results,so the developed material model can be used to accurately predict material behavior during isothermal warm forming of the AA7075-T6 alloy.展开更多
Hot forming with synchronous cooling(HFSC)is a novel technique for heat-treatable,high-strength aluminum alloys,which allows the alloys to acquire good formability,negligible springback,rapid processing and better mec...Hot forming with synchronous cooling(HFSC)is a novel technique for heat-treatable,high-strength aluminum alloys,which allows the alloys to acquire good formability,negligible springback,rapid processing and better mechanical properties.However,the deformation behavior and microstructure evolution of the alloys during HFSC are complex and need to be studied due to the temperature and strain rate effects.Uniaxial tensile tests in a temperature range of 250—450℃and a strain rate range of 0.01—1 s-1 for AA2024-H18 aluminum alloy sheet are conducted with a Gleeble-3500 Thermal-Mechanical Simulation Tester.And based on metallography observation and analysis,AA2024-H18 aluminum alloy sheet in HSFC process exhibits hardening and dynamic recovery behaviors within the temperature range of 250—450 ℃.Strain rate shows different effects on ductility at different temperatures.Compared with traditional warm/hot forming methods,AA2024-H18 aluminum alloy achieves a better work-hardening result through HFSC operations,which promises an improved formability at elevated temperature and thus good mechanical properties of final part.After HSFC operations,the microstructure of the specimens is composed of elongated static recrystallization grain.展开更多
An attempt is made to measure three direction forces using octagonal ring dynamometer in the 2024 aluminum alloy friction stir joining(FSJ)process.A test is made to measure the specific area stress and stress distribu...An attempt is made to measure three direction forces using octagonal ring dynamometer in the 2024 aluminum alloy friction stir joining(FSJ)process.A test is made to measure the specific area stress and stress distributions in the specific area of the workpiece are obtained.The workpiece stresses in the FSJ process are analyzed by numerical simulation method.It is found that,in the downward stage of the process,feed force and lateral force in the tool are small,almost zero,and the maximum axial force can reach 12.5kN.In the stable joining stage,the forces acting on the tool become stabilized.Compared with the low speed,high feed speed results in small feed force and small lateral force,but large feed force in the stable joining stage.The stresses in three directions of feed direction,direction that perpendicular to butt face and direction perpendicular to the surface are obtained.The simulation stress value of measure point is obtained.Test and numerical simulation can authenticate each other.Both experimental stress values and numerical simulation stress values are credible.展开更多
This study reports the investigation of the thermomechanical behavior of aluminum alloys （AI-1060, A1-6061, and A1-7075） under the combined action of tensile loading and laser irradiations. The continuous wave ytter...This study reports the investigation of the thermomechanical behavior of aluminum alloys （AI-1060, A1-6061, and A1-7075） under the combined action of tensile loading and laser irradiations. The continuous wave ytterbium fiber laser （wavelength 1080 nm） was employed as the irradiation source, while tensile loading was provided by the tensile testing machine. The effects of various pre-loading and laser power densities on the failure time, temperature distribution, and the deformation behavior of aluminum alloys are analyzed. The experimental results represent the significant reduction in failure time for higher laser power densities and for high preloading values, which implies that preloading may contribute a significant role in the failure of the material at elevated temperature. Fracture on a microscopic scale was predominantly ductile comprising micro-void nucleation, growth, and coalescence. The AI-1060 specimens behaved plastically to some extent, while A1-6061 and A1-7075 specimens experienced catastrophic failure. The reason and characterization of ma- terial failure by tensile and laser loading are explored in detail. A comparative behavior of under-tested materials is also investigated. This work suggests that studies considering only combined loading are not enough to fully understand the mechanical behavior of under-tested materials. For complete characterization, one should consider the effect of heating as well as loading rate and the corresponding involved processes with the help of thermomechanical coupling and the thermal elastic-plastic theory.展开更多
Using the devices of split Hopkinson tension bar(SHTB)and split Hopkinson pressure bar(SHPB),the dynamic tension and compression experiments in three typical forming directions(rolling direction(RD),transverse directi...Using the devices of split Hopkinson tension bar(SHTB)and split Hopkinson pressure bar(SHPB),the dynamic tension and compression experiments in three typical forming directions(rolling direction(RD),transverse direction(TD)and normal direction(ND))were carried out at strain rates of 1000,2000 and 4000 s-1,respectively.From the microscopic point of view,the effect of strain rate and anisotropy on tension compression asymmetry of aviation aluminum alloy 7050 was studied by scanning electron microscope(SEM),metallographic microscope and electron backscatter diffraction(EBSD).The results showed that there was obvious asymmetry between tension and compression,especially that the yield strength of the material in tension was higher than that in compression.The asymmetry in the elastic stage of tension-compression was weaker and the asymmetry in the strengthening stage was stronger with the increase of strain rate.At the same strain rate,the changing trend of the flow stress was distinct under different orientations of tension and compression,which was related to the stress direction of the grains.According to EBSD grain orientation analysis and raw material texture pole figure analysis,it was found that the larger the difference in the degree of grain refinement during tension and compression,the larger the macro-flow stress difference.展开更多
The Hopkinson pressure bar tests for base metal and friction stir jointing ( FSJ ) jointed region of 7022aluminum alloy are carried out at different temperatures and strain rates.The temperature is 30 - 400°C and...The Hopkinson pressure bar tests for base metal and friction stir jointing ( FSJ ) jointed region of 7022aluminum alloy are carried out at different temperatures and strain rates.The temperature is 30 - 400°C and the strain rate is 1 200 - 5 000s -1 .High strain rate for base metal and FSJ jointed region of 7022aluminum alloy are studied.The corresponding stress-strain curves are obtained.The results show that the flow stresses of base metal and FSJ jointed region of 7022aluminum alloy decline with the increase of temperature and increase with the increase of strain rate.Furthermore , the constitutive equation for base metal and FSJ jointed region of 7022aluminum alloy at high temperature and high strain rate is obtained based on Johnson-Cook model.展开更多
TiN films were deposited on 2A12 aluminum alloy by arc ion plating (AIP). The Vickers hardness of the films deposited at different bias voltages and different nitrogen gas pressures, and that of the substrate were mea...TiN films were deposited on 2A12 aluminum alloy by arc ion plating (AIP). The Vickers hardness of the films deposited at different bias voltages and different nitrogen gas pressures, and that of the substrate were measured. The surface roughness of the TiN films diposited at –30 V and –80 V respectively and at different nitrogen gas pressure was measured also. The mass loss of TiN films deposited at 0 V, –30 V and –80 V respectively were analyzed in dry sand rubber wheel abrasive wear tests and wet ones in comparison with uncoated Al alloy and austenitic stainless steel (AISI 316L). It is revealed that the highest hardness of the TiN film is obtained at a bias voltage of –30 V and a N2 gas pressure of 0.5 Pa. The surface roughness of the film is larger at –80 V than that at –30 V and reduces as the increase of the N2 gas pressure. The mass loss of TiN-film coated 2A12 aluminum alloy is remarkably less than that of uncoated Al alloy and also that of AISI 316L, which indicates that the abrasive wear rate is greatly reduced by the application of TiN coating. TiN coating deposited by arc ion plating (AIP) technique on aluminum alloy can be a potential coating for machine parts requiring preciseness and lightness.展开更多
We study the process of a laser-supported combustion wave （LSCW） when an aluminum alloy is irradiated by a millisecond pulse laser based on the method of laser shadowgraphy. Under the condition of different laser pa...We study the process of a laser-supported combustion wave （LSCW） when an aluminum alloy is irradiated by a millisecond pulse laser based on the method of laser shadowgraphy. Under the condition of different laser parameters, the obtained results include the velocity, ignition threshold of LSCW and the variation law. The speed of LSCW increases with the laser energy under the same irradiation laser pulse width, and the speed of LSCW reduces with the increase of the laser pulse width under the same irradiation laser energy. Moreover, the ignition time of LSCW becomes shorter by increasing the laser number of the pulse and is not effected by changing the frequencies, when keeping the laser pulse width and energy unchanged. The results of the study can be applied in the laser propulsion technology and metal surface laser heat treatment, etc.展开更多
Filament-induced breakdown spectroscopy(FIBS)combined with machine learning algorithms was used to identify five aluminum alloys.To study the effect of the distance between focusing lens and target surface on the iden...Filament-induced breakdown spectroscopy(FIBS)combined with machine learning algorithms was used to identify five aluminum alloys.To study the effect of the distance between focusing lens and target surface on the identification accuracy of aluminum alloys,principal component analysis(PCA)combined with support vector machine(SVM)and Knearest neighbor(KNN)was used.The intensity and intensity ratio of fifteen lines of six elements(Fe,Si,Mg,Cu,Zn,and Mn)in the FIBS spectrum were selected.The distances between the focusing lens and the target surface in the pre-filament,filament,and post-filament were 958 mm,976 mm,and 1000 mm,respectively.The source data set was fifteen spectral line intensity ratios,and the cumulative interpretation rates of PC1,PC2,and PC3 were 97.22%,98.17%,and 95.31%,respectively.The first three PCs obtained by PCA were the input variables of SVM and KNN.The identification accuracy of the different positions of focusing lens and target surface was obtained,and the identification accuracy of SVM and KNN in the filament was 100%and 90%,respectively.The source data set of the filament was obtained by PCA for the first three PCs,which were randomly selected as the training set and test set of SVM and KNN in 3:2.The identification accuracy of SVM and KNN was 97.5%and 92.5%,respectively.The research results can provide a reference for the identification of aluminum alloys by FIBS.展开更多
The effect of hot-humid exposure(i.e., 40 C and 98% R.H.) on the quasi-static strength of the adhesive-bonded aluminum alloys was studied. Test results show that the hot-humid exposure leads to the significant decreas...The effect of hot-humid exposure(i.e., 40 C and 98% R.H.) on the quasi-static strength of the adhesive-bonded aluminum alloys was studied. Test results show that the hot-humid exposure leads to the significant decrease in the joint strength and the change of the failure mode from a mixed cohesive and adhesive failure with cohesive failure being dominant to adhesive failure being dominant. Careful analyses of the results reveal that the physical bond is likely responsible for the bond adhesion between L adhesive and aluminum substrates. The reduction in joint strength and the change of the failure mode resulted from the degradation in bond adhesion, which was primarily attributed to the corrosion of aluminum substrate. In addition, the elevated temperature exposure significantly accelerated the corrosion reaction of aluminum, which accelerated the degradation in joint strength.展开更多
Over the past years, great achievements have been made in the development of coating technologies for surface improvement of aluminum alloys. Despite these achievements, the role in the market strongly depends on the ...Over the past years, great achievements have been made in the development of coating technologies for surface improvement of aluminum alloys. Despite these achievements, the role in the market strongly depends on the ability of surface coating technology under technical and economic considerations to meet the increased demands for heavy tribological applications of aluminum alloys. Microplasma oxidation (MPO) technology has recently been studied as a novel and effective means to provide thick and hard ceramic coating with improved properties such as excellent load-bearing and wear resistance properties on aluminum alloys. The present work covers the evaluation of the performances of current single and duplex coatings combining MPO, physical vapor deposition (PVD), and plasma assisted chemical vapor deposition (PACVD) coatings on aluminum alloys. It suggests that the MPO coating is a promising candidate for design engineers to apply aluminum alloys to heavy load-bearing applications. The prospective future for the research on MPO coatings is introduced as well.展开更多
The heat treatable aluminum-copper alloy AA2014 finds wide application in the aerospace and defence industry due to its high strength-toweight ratio and good ductility. Friction stir welding(FSW) process, an emerging ...The heat treatable aluminum-copper alloy AA2014 finds wide application in the aerospace and defence industry due to its high strength-toweight ratio and good ductility. Friction stir welding(FSW) process, an emerging solid state joining process, is suitable for joining this alloy compared to fusion welding processes. This work presents the formulation of a mathematical model with process parameters and tool geometry to predict the responses of friction stir welds of AA 2014-T6 aluminum alloy, viz yield strength, tensile strength and ductility. The most influential process parameters considered are spindle speed, welding speed, tilt angle and tool pin profile. A four-factor, five-level central composite design was used and a response surface methodology(RSM) was employed to develop the regression models to predict the responses.The mechanical properties, such as yield strength(YS), ultimate tensile strength(UTS) and percentage elongation(%El), are considered as responses. Method of analysis of variance was used to determine the important process parameters that affect the responses. Validation trials were carried out to validate these results. These results indicate that the friction stir welds of AA 2014-T6 aluminum alloy welded with hexagonal tool pin profile have the highest tensile strength and elongation, whereas the joints fabricated with conical tool pin profile have the lowest tensile strength and elongation.展开更多
The dynamic fracture behaviors of the extruded 2024-T4 and 7075-T6 aluminum alloys are investigated by using an instrumented drop tower machine.The specimens are made from a 25 mm diameter extruded circular rod.The dy...The dynamic fracture behaviors of the extruded 2024-T4 and 7075-T6 aluminum alloys are investigated by using an instrumented drop tower machine.The specimens are made from a 25 mm diameter extruded circular rod.The dynamic three-point bending tests of each alloy are carried out at different impact velocities.The initiation fracture toughness and average propagation fracture toughness of 2024-T4 and 7075-T6 are determined at different loading rates.The results show that both the initiation toughness and the propagation toughness increase with the loading rate.Further,the difference between the fracture toughness behaviors of 2024-T4 and 7075-T6 is found to be dependent on the variation of fracture mechanism.The comprehensive fractographic investigations of the fracture surfaces clearly demonstrate that the fracture mode of 2024-T4 is predominantly transgranular fracture with high density small-sized dimples,and the fracture mode of 7075-T6 is mainly intergranular fracture with many intermetallic particles in the bottom of voids located in the fracture surface.展开更多
The paper proposes an experimental method of material inspection,which is based on digital processing of multi-frequency eddy current measurement data.The influences of various factors(conductivity,the gap between the...The paper proposes an experimental method of material inspection,which is based on digital processing of multi-frequency eddy current measurement data.The influences of various factors(conductivity,the gap between the sample surface and the sensor,the thickness of the sample) on the obtained hodographs are examined by taking the aluminum alloys for example,and the possibility of separation of various factors is analyzed.The results obtained are indicative of how much promise the proposed method offers for the inspection and testing of products made of aluminum alloys.展开更多
基金Supported by the National Natural Science Foundation of China (50772095)the Graduate Innovation Foundation of Jiangsu Province (CX09B-073Z)~~
文摘Warm tensile tests for aluminum alloy 7022 sheet are held at different temperatures and strain rates. The range of temperature is 293-773 K and that of the strain rate is 0. 001-0.1 s^-1. The warm tensile properties,relations among temperature,strain rate,and the flow stress are discussed. Constitutive equations under the warm tension are obtained based on revised Hooke law and Grosman equation. It is concluded that flow stress declines with the increase of the temperature and the decrease of the strain rates. The elongation percentage increases with the increase of the temperature and the decrease of strain rate.
文摘The wear patterns and wear mechanisms of solid cemented carbide are analyzed in high-speed milling of aluminum alloy. Results show that the dominant wear patterns are coating damage, crater wear, micro-chipping, breakage, and so on. The main wear mechanisms are adhesion, diffusion and fatigue. Compared with conventional speed machining, the effect and impact of thermal-dynamical coupling field play an important role in the cutting tool wear in high-speed milling of aluminum alloy.
文摘Mierostruetural development of a commercial 7055 （Al-Zn-Mg-Cu）alloy is studied by transmission electron mieroseope（TEM） during the process of single-ageing for up to 48 h. It is observed that Guinier-Preston （GP） zones are formed on { 111} planes when the sample is aged for a short time and grows up gradually with increase of ageing time. η＇ phase is formsed after ageing for 4 h at 120℃, having the orientation relationship with the matrix as[0 0 0 1]η＇//[1 1^- 1]Al and （1 0 1^- 1）η＇//（1 1 0）Al.η phase starts to occur after 24 h ageing and has an orientation relationship with matrix as [1^- 1 0 0]η//[1 1 0]Al and （0 0 0 1）η// （1 1 1）Al. Since the density of both η＇ phase and η phase particles is much lower than that of GP zone on aged alloy, GP zones are important to control the properties of the alloy.
基金supported by National High Technology Research and Development Program of China (863 Program. No. 2013AA102402)
文摘As an important non-ferrous metal structural material most used in industry and production,aluminum(Al) alloy shows its great value in the national economy and industrial manufacturing.How to classify Al alloy rapidly and accurately is a significant, popular and meaningful task.Classification methods based on laser-induced breakdown spectroscopy(LIBS) have been reported in recent years. Although LIBS is an advanced detection technology, it is necessary to combine it with some algorithm to reach the goal of rapid and accurate classification. As an important machine learning method, the random forest(RF) algorithm plays a great role in pattern recognition and material classification. This paper introduces a rapid classification method of Al alloy based on LIBS and the RF algorithm. The results show that the best accuracy that can be reached using this method to classify Al alloy samples is 98.59%, the average of which is 98.45%. It also reveals through the relationship laws that the accuracy varies with the number of trees in the RF and the size of the training sample set in the RF. According to the laws, researchers can find out the optimized parameters in the RF algorithm in order to achieve,as expected, a good result. These results prove that LIBS with the RF algorithm can exactly classify Al alloy effectively, precisely and rapidly with high accuracy, which obviously has significant practical value.
基金supported by the National Natural Science Foundation of China (Grant Nos 10872189 and 10732080)
文摘In this paper, solute concentration and precipitate content in A2024 aluminum alloy are adjusted by solution treatment （ST） at different temperatures and tensile experiments on these treated specimens are carried out. It is found that the temperature of solution treatment （ST temperature） has a remarkable influence on the amplitude of the serrated flow and the propagation characteristics of shear bands. These results are due to the effects of solute atoms and precipitates on dynamic strain aging （DSA）. When ST temperature is higher than 300 ℃, solute concentration is relatively high and solute cloud is a key factor of DSA. When ST temperature is lower than 300 ℃, precipitate content is relatively high and the mechanism of DSA is determined by precipitates.
基金supported by the National Natural Science Foundation of China(Grant Nos.51371091,51174099,and 51001054)the Industrial Center of Jiangsu University,China(Grant No.ZXJG201586)
文摘In order to explore the dependence of plasticity of metallic material on a high magnetic held,the effects of the different magnetic induction intensities（H = 0 T,0.5 T,1 T,3 T,and 5 T） and pulses number（N = 0,10,20,30,40,and 50） on tensile strength（σ;） and elongation（δ） of 2024 aluminum alloy are investigated in the synchronous presences of a high magnetic held and external stress.The results show that the magnetic held exerts apparent and positive effects on the tensile properties of the alloy.Especially under the optimized condition of H;=1 T and N;=30,the σ;and 8 are 410 MPa and 17% that are enhanced by 9.3% and 30.8% respectively in comparison to those of the untreated sample.The synchronous increases of tensile properties are attributed to the magneto-plasticity effect on a quantum scale.That is,the magnetic held will accelerate the state conversion of radical pair generated between the dislocation and obstacles from singlet to the triplet state.The bonding energy between them is meanwhile lowered and the moving flexibility of dislocations will be enhanced.At H;= 1 T and N;= 30,the dislocation density is enhanced by 1.28 times.The relevant minimum grain size is 266.1 nm,which is reduced by 35.2%.The grain rehning is attributed to the dislocation accumulation and subsequent dynamic recrystallization.The（211） and（220） peak intensities are weakened.It is deduced that together with the recrystallization,the hne grains will transfer towards the slip plane and contribute to the slipping deformation.
文摘Numerical analysis is critically important to understanding the complex deformation mechanics that occur during sheet forming processes.It has been widely used in simulation of sheet metal forming processes at room temperature in the automotive industry.However,material at elevated temperature behaves more differently than at room temperature and specific material parameters and models need to be developed for the simulation of warm forming.Based on the experimental investigation of material behavior of high strength aluminum alloy 7075(AA7075),constitutive equations with strain rate sensitivity at 140,180 and 220 ℃ are developed.Anisotropic yield criterion Barlat 89 is used in the simulation.Warm forming of limit dome height tests and limit drawing ratio tests of AA7075 at 140,180 and 220℃are performed.Forming limit diagrams developed from experiment at several elevated temperatures in the previous study are used to predict the failure in the simulation results.Punch force and displacement predicted from simulation are compared with the experimental data.Simulation results agree with experimental results,so the developed material model can be used to accurately predict material behavior during isothermal warm forming of the AA7075-T6 alloy.
基金supported by the National Natural Science Foundation of China(No.51175252)
文摘Hot forming with synchronous cooling(HFSC)is a novel technique for heat-treatable,high-strength aluminum alloys,which allows the alloys to acquire good formability,negligible springback,rapid processing and better mechanical properties.However,the deformation behavior and microstructure evolution of the alloys during HFSC are complex and need to be studied due to the temperature and strain rate effects.Uniaxial tensile tests in a temperature range of 250—450℃and a strain rate range of 0.01—1 s-1 for AA2024-H18 aluminum alloy sheet are conducted with a Gleeble-3500 Thermal-Mechanical Simulation Tester.And based on metallography observation and analysis,AA2024-H18 aluminum alloy sheet in HSFC process exhibits hardening and dynamic recovery behaviors within the temperature range of 250—450 ℃.Strain rate shows different effects on ductility at different temperatures.Compared with traditional warm/hot forming methods,AA2024-H18 aluminum alloy achieves a better work-hardening result through HFSC operations,which promises an improved formability at elevated temperature and thus good mechanical properties of final part.After HSFC operations,the microstructure of the specimens is composed of elongated static recrystallization grain.
基金supported by the National Natural Science Foundation of China(51175255)the Funding of Jiangsu Innovation Program for Graduate Education(CXZZ13_0152)the Fundamental Research Funds for the Central Universities in P.R.China
文摘An attempt is made to measure three direction forces using octagonal ring dynamometer in the 2024 aluminum alloy friction stir joining(FSJ)process.A test is made to measure the specific area stress and stress distributions in the specific area of the workpiece are obtained.The workpiece stresses in the FSJ process are analyzed by numerical simulation method.It is found that,in the downward stage of the process,feed force and lateral force in the tool are small,almost zero,and the maximum axial force can reach 12.5kN.In the stable joining stage,the forces acting on the tool become stabilized.Compared with the low speed,high feed speed results in small feed force and small lateral force,but large feed force in the stable joining stage.The stresses in three directions of feed direction,direction that perpendicular to butt face and direction perpendicular to the surface are obtained.The simulation stress value of measure point is obtained.Test and numerical simulation can authenticate each other.Both experimental stress values and numerical simulation stress values are credible.
基金Project supported by the National Natural Science Foundation of China(Grant No.61605079)the Fundamental Research Funds for the Central Universities,China(Grant No.30916014112-020)
文摘This study reports the investigation of the thermomechanical behavior of aluminum alloys （AI-1060, A1-6061, and A1-7075） under the combined action of tensile loading and laser irradiations. The continuous wave ytterbium fiber laser （wavelength 1080 nm） was employed as the irradiation source, while tensile loading was provided by the tensile testing machine. The effects of various pre-loading and laser power densities on the failure time, temperature distribution, and the deformation behavior of aluminum alloys are analyzed. The experimental results represent the significant reduction in failure time for higher laser power densities and for high preloading values, which implies that preloading may contribute a significant role in the failure of the material at elevated temperature. Fracture on a microscopic scale was predominantly ductile comprising micro-void nucleation, growth, and coalescence. The AI-1060 specimens behaved plastically to some extent, while A1-6061 and A1-7075 specimens experienced catastrophic failure. The reason and characterization of ma- terial failure by tensile and laser loading are explored in detail. A comparative behavior of under-tested materials is also investigated. This work suggests that studies considering only combined loading are not enough to fully understand the mechanical behavior of under-tested materials. For complete characterization, one should consider the effect of heating as well as loading rate and the corresponding involved processes with the help of thermomechanical coupling and the thermal elastic-plastic theory.
基金supported by the Natural Science Foundation of China(No.51675230)the Major Innovation Projects in Shandong Province (No. 2019JZZY010451)。
文摘Using the devices of split Hopkinson tension bar(SHTB)and split Hopkinson pressure bar(SHPB),the dynamic tension and compression experiments in three typical forming directions(rolling direction(RD),transverse direction(TD)and normal direction(ND))were carried out at strain rates of 1000,2000 and 4000 s-1,respectively.From the microscopic point of view,the effect of strain rate and anisotropy on tension compression asymmetry of aviation aluminum alloy 7050 was studied by scanning electron microscope(SEM),metallographic microscope and electron backscatter diffraction(EBSD).The results showed that there was obvious asymmetry between tension and compression,especially that the yield strength of the material in tension was higher than that in compression.The asymmetry in the elastic stage of tension-compression was weaker and the asymmetry in the strengthening stage was stronger with the increase of strain rate.At the same strain rate,the changing trend of the flow stress was distinct under different orientations of tension and compression,which was related to the stress direction of the grains.According to EBSD grain orientation analysis and raw material texture pole figure analysis,it was found that the larger the difference in the degree of grain refinement during tension and compression,the larger the macro-flow stress difference.
基金Supported by the National Natural Science Foundation of China(51175255)the University Natural Science Foundation of Anhui Province(KJ2012Z388)the Scientific Research Starting Foundation for Talent of Huang-shan University(2012xkjq001)
文摘The Hopkinson pressure bar tests for base metal and friction stir jointing ( FSJ ) jointed region of 7022aluminum alloy are carried out at different temperatures and strain rates.The temperature is 30 - 400°C and the strain rate is 1 200 - 5 000s -1 .High strain rate for base metal and FSJ jointed region of 7022aluminum alloy are studied.The corresponding stress-strain curves are obtained.The results show that the flow stresses of base metal and FSJ jointed region of 7022aluminum alloy decline with the increase of temperature and increase with the increase of strain rate.Furthermore , the constitutive equation for base metal and FSJ jointed region of 7022aluminum alloy at high temperature and high strain rate is obtained based on Johnson-Cook model.
文摘TiN films were deposited on 2A12 aluminum alloy by arc ion plating (AIP). The Vickers hardness of the films deposited at different bias voltages and different nitrogen gas pressures, and that of the substrate were measured. The surface roughness of the TiN films diposited at –30 V and –80 V respectively and at different nitrogen gas pressure was measured also. The mass loss of TiN films deposited at 0 V, –30 V and –80 V respectively were analyzed in dry sand rubber wheel abrasive wear tests and wet ones in comparison with uncoated Al alloy and austenitic stainless steel (AISI 316L). It is revealed that the highest hardness of the TiN film is obtained at a bias voltage of –30 V and a N2 gas pressure of 0.5 Pa. The surface roughness of the film is larger at –80 V than that at –30 V and reduces as the increase of the N2 gas pressure. The mass loss of TiN-film coated 2A12 aluminum alloy is remarkably less than that of uncoated Al alloy and also that of AISI 316L, which indicates that the abrasive wear rate is greatly reduced by the application of TiN coating. TiN coating deposited by arc ion plating (AIP) technique on aluminum alloy can be a potential coating for machine parts requiring preciseness and lightness.
文摘We study the process of a laser-supported combustion wave （LSCW） when an aluminum alloy is irradiated by a millisecond pulse laser based on the method of laser shadowgraphy. Under the condition of different laser parameters, the obtained results include the velocity, ignition threshold of LSCW and the variation law. The speed of LSCW increases with the laser energy under the same irradiation laser pulse width, and the speed of LSCW reduces with the increase of the laser pulse width under the same irradiation laser energy. Moreover, the ignition time of LSCW becomes shorter by increasing the laser number of the pulse and is not effected by changing the frequencies, when keeping the laser pulse width and energy unchanged. The results of the study can be applied in the laser propulsion technology and metal surface laser heat treatment, etc.
基金Project supported by the Natural Science Foundation of Jilin Province,China(Grant No.2020122348JC)。
文摘Filament-induced breakdown spectroscopy(FIBS)combined with machine learning algorithms was used to identify five aluminum alloys.To study the effect of the distance between focusing lens and target surface on the identification accuracy of aluminum alloys,principal component analysis(PCA)combined with support vector machine(SVM)and Knearest neighbor(KNN)was used.The intensity and intensity ratio of fifteen lines of six elements(Fe,Si,Mg,Cu,Zn,and Mn)in the FIBS spectrum were selected.The distances between the focusing lens and the target surface in the pre-filament,filament,and post-filament were 958 mm,976 mm,and 1000 mm,respectively.The source data set was fifteen spectral line intensity ratios,and the cumulative interpretation rates of PC1,PC2,and PC3 were 97.22%,98.17%,and 95.31%,respectively.The first three PCs obtained by PCA were the input variables of SVM and KNN.The identification accuracy of the different positions of focusing lens and target surface was obtained,and the identification accuracy of SVM and KNN in the filament was 100%and 90%,respectively.The source data set of the filament was obtained by PCA for the first three PCs,which were randomly selected as the training set and test set of SVM and KNN in 3:2.The identification accuracy of SVM and KNN was 97.5%and 92.5%,respectively.The research results can provide a reference for the identification of aluminum alloys by FIBS.
基金funded by General Motors Global Research and Development Center(Grant No.:PS21025708)
文摘The effect of hot-humid exposure(i.e., 40 C and 98% R.H.) on the quasi-static strength of the adhesive-bonded aluminum alloys was studied. Test results show that the hot-humid exposure leads to the significant decrease in the joint strength and the change of the failure mode from a mixed cohesive and adhesive failure with cohesive failure being dominant to adhesive failure being dominant. Careful analyses of the results reveal that the physical bond is likely responsible for the bond adhesion between L adhesive and aluminum substrates. The reduction in joint strength and the change of the failure mode resulted from the degradation in bond adhesion, which was primarily attributed to the corrosion of aluminum substrate. In addition, the elevated temperature exposure significantly accelerated the corrosion reaction of aluminum, which accelerated the degradation in joint strength.
文摘Over the past years, great achievements have been made in the development of coating technologies for surface improvement of aluminum alloys. Despite these achievements, the role in the market strongly depends on the ability of surface coating technology under technical and economic considerations to meet the increased demands for heavy tribological applications of aluminum alloys. Microplasma oxidation (MPO) technology has recently been studied as a novel and effective means to provide thick and hard ceramic coating with improved properties such as excellent load-bearing and wear resistance properties on aluminum alloys. The present work covers the evaluation of the performances of current single and duplex coatings combining MPO, physical vapor deposition (PVD), and plasma assisted chemical vapor deposition (PACVD) coatings on aluminum alloys. It suggests that the MPO coating is a promising candidate for design engineers to apply aluminum alloys to heavy load-bearing applications. The prospective future for the research on MPO coatings is introduced as well.
基金Financial assistance from Defence Research and Development Organization(DRDO)
文摘The heat treatable aluminum-copper alloy AA2014 finds wide application in the aerospace and defence industry due to its high strength-toweight ratio and good ductility. Friction stir welding(FSW) process, an emerging solid state joining process, is suitable for joining this alloy compared to fusion welding processes. This work presents the formulation of a mathematical model with process parameters and tool geometry to predict the responses of friction stir welds of AA 2014-T6 aluminum alloy, viz yield strength, tensile strength and ductility. The most influential process parameters considered are spindle speed, welding speed, tilt angle and tool pin profile. A four-factor, five-level central composite design was used and a response surface methodology(RSM) was employed to develop the regression models to predict the responses.The mechanical properties, such as yield strength(YS), ultimate tensile strength(UTS) and percentage elongation(%El), are considered as responses. Method of analysis of variance was used to determine the important process parameters that affect the responses. Validation trials were carried out to validate these results. These results indicate that the friction stir welds of AA 2014-T6 aluminum alloy welded with hexagonal tool pin profile have the highest tensile strength and elongation, whereas the joints fabricated with conical tool pin profile have the lowest tensile strength and elongation.
基金supported by the NatiS100onal Science Foundation of China under Grant No.11072119the Defense Industrial Technology Development Program under Grant No.B1520110003+2 种基金the K.C.Wong Magna Foundation of Ningbo University,Chinaa grant from the Department of Education of Zhejiang Province through the Impact and Safety of Costal Engineering Initiativea COE Program at Ningbo University
文摘The dynamic fracture behaviors of the extruded 2024-T4 and 7075-T6 aluminum alloys are investigated by using an instrumented drop tower machine.The specimens are made from a 25 mm diameter extruded circular rod.The dynamic three-point bending tests of each alloy are carried out at different impact velocities.The initiation fracture toughness and average propagation fracture toughness of 2024-T4 and 7075-T6 are determined at different loading rates.The results show that both the initiation toughness and the propagation toughness increase with the loading rate.Further,the difference between the fracture toughness behaviors of 2024-T4 and 7075-T6 is found to be dependent on the variation of fracture mechanism.The comprehensive fractographic investigations of the fracture surfaces clearly demonstrate that the fracture mode of 2024-T4 is predominantly transgranular fracture with high density small-sized dimples,and the fracture mode of 7075-T6 is mainly intergranular fracture with many intermetallic particles in the bottom of voids located in the fracture surface.
基金supported by Program for Basic Scientific Research of the State Academies of Sciences for 2013e2020the RF Ministry of Education and Science (Contract No. 02.G25.31.0063)
文摘The paper proposes an experimental method of material inspection,which is based on digital processing of multi-frequency eddy current measurement data.The influences of various factors(conductivity,the gap between the sample surface and the sensor,the thickness of the sample) on the obtained hodographs are examined by taking the aluminum alloys for example,and the possibility of separation of various factors is analyzed.The results obtained are indicative of how much promise the proposed method offers for the inspection and testing of products made of aluminum alloys.
