Magnesium potassium phosphate cement(MKPC)coatings exhibit potential for carbon steel protection but face challenges in practical application due to the preparation process and properties.This study develops flake gra...Magnesium potassium phosphate cement(MKPC)coatings exhibit potential for carbon steel protection but face challenges in practical application due to the preparation process and properties.This study develops flake graphite(FG)-modified MKPC coatings via spraying process,investigating the effects of FG size and dosage on phase composition,microstructure,mechanical properties,corrosion protection,and thermal conductivity.Results show that a low FG dosage(5 wt%)synergistically optimizes multifunctional performance.Compared to unmodified MKPC,FG2-1 exhibited exceptional impact resistance,associated with a 57%reduction in corrosion current density(icorr),a 356.3% increase in low-frequency impedance modulus(Z_(0.01 Hz))and a 37% increase in thermal conductivity.However,the coating with a high FG dosage(15 wt%)degraded performance due to defect accumulation and reduced crystallinity of KMgPO_(4)·6H_(2)O.This work advances the rational design of multifunctional inorganic coatings for extreme service environments requiring coupled corrosion protection and thermal management.展开更多
Corrosion has always been a difficult problem that troubles and restricts the application and development ofengineering materials.By endowing coatings on metal surfaces with polymer material,it is possible to protect ...Corrosion has always been a difficult problem that troubles and restricts the application and development ofengineering materials.By endowing coatings on metal surfaces with polymer material,it is possible to protect othermaterials from factors including acid and alkali,water vapor,bacteria.Therefore,it is necessary to summarize theresearch progress of polymer materials in the field of pollution and corrosion prevention in recent years.This articlesummarizes four types of polymer materials with good weather resistance:polyurethane(PU),polydimethylsiloxane(PDMS),polyvinylidene fluoride(PVDF),and polyvinylidene chloride(PVDC).These four polymer materials aresuitable for making polymer anti-corrosion or anti-fouling materials and each has its own characteristics.PU can firmlyadhere to various substrates,effectively protecting and extending their lifespan,but the environmentally friendly varietiescurrently used,namely water-borne polyurethanes(WPU),generally have poor mechanical properties.PDMS is nontoxicand has excellent hydrophobicity,but its static anti-fouling ability is insufficient when applied in the field of antifouling.PVDF has good chemical resistance and high mechanical properties,good UV resistance making it suitable foroutdoor use like in the marine environment.However,PVDF lacks flexibility after molding and its manufacturing cost isrelatively high.PVDC has excellent water vapor barrier properties,but poor adhesion to metal material surfaces.Therefore,researchers need to modify these four polymers when using them to solve the problem of corrosion orbiofouling.The article will review the research progress of four types of polymers in recent years from the perspectivesof anti-corrosion,anti-fouling,and a strategy named as self-healing that is beneficial for protecting polymer surfacesfrom mechanical damage,and summarize the modification methods adopted by researchers when applying thesematerials.Finally,a summary of the application and the prospects of these polymer materials are presented.展开更多
The development of superhydrophobic materials has demonstrated significant potential in the realm ofcorrosion protection for aluminum alloy(Al alloy)surfaces.However,the limited mechanical stability ofsuperhydrophobic...The development of superhydrophobic materials has demonstrated significant potential in the realm ofcorrosion protection for aluminum alloy(Al alloy)surfaces.However,the limited mechanical stability ofsuperhydrophobic surfaces has impeded the rapid advancement in this field.In this research,we synthesized analuminum phosphate(AP)inorganic binder and combined it with hydrophobic fumed SiO_(2)(HF-SiO_(2))nanoparticles andpolydimethylsiloxane(PDMS)to develop a HF-SiO_(2)@PDMS@AP superhydrophobic composite coating with improvedmechanical stability on Al alloy substrates using a simple spray-coating technique.The findings indicate that the additionof the AP inorganic binder significantly enhanced the coating’s resistance to abrasion,maintaining its superhydrophobicproperties and micro-nano hierarchical structure even after being subjected to a sandpaper abrasion distance of 2000 cm.Electrochemical impedance spectroscopy(EIS)testing showed that the low-frequency modulus(|Z|0.01Hz)of theHF-SiO_(2)@PDMS@AP superhydrophobic coating increased by four orders of magnitude compared to the initial Al alloysubstrate,resulting in a substantial improvement in corrosion protection capacity.The impressive corrosion resistanceand mechanical stability exhibited by this coating have the potential to greatly expand the practical applications of suchmaterials for surface functional protection in marine and industrial environments.展开更多
A new type of photoelectrochemical cathodic protection technology(a combination of seawater corrosion and biological fouling resistance)is being actively researched to alleviate the serious corrosion of marine metal m...A new type of photoelectrochemical cathodic protection technology(a combination of seawater corrosion and biological fouling resistance)is being actively researched to alleviate the serious corrosion of marine metal materials.At present,there is almost no research on anti-corrosion and anti-fouling dual functional materials.In this paper,Cu_(2)ZnSnS_(4)is attached to the surface of TiO,nanotubes through a one-step hydrothermal method for modification.The results indicate that when the hydrothermal reaction time is 24 h,Cu_(2)ZnSnS_(4)/TiO_(2)nanocomposite material exhibits excellent performance in coupling with the protected 304 SS,with its open circuit potential shifts negatively to-1.04 V.This material improves the separation efficiency of photogenerated electrons and effectively improves the photochemical cathodic protection of 304 stainless steel.The high removal rate of Staphylococcus aureus(up to 93%)of the as-prepared samples also proved that it has the effect of the anti-biological fouling.展开更多
基金National Key Research and Development Program of China(2024YFB3714804)National Natural Science Foundation of China(52171277)+1 种基金Baima Lake Laboratory Joint Funds of the Zhejiang Provincial Natural Science Foundation of China(LBMHZ24E020001)Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering(2022SZ-TD006).
文摘Magnesium potassium phosphate cement(MKPC)coatings exhibit potential for carbon steel protection but face challenges in practical application due to the preparation process and properties.This study develops flake graphite(FG)-modified MKPC coatings via spraying process,investigating the effects of FG size and dosage on phase composition,microstructure,mechanical properties,corrosion protection,and thermal conductivity.Results show that a low FG dosage(5 wt%)synergistically optimizes multifunctional performance.Compared to unmodified MKPC,FG2-1 exhibited exceptional impact resistance,associated with a 57%reduction in corrosion current density(icorr),a 356.3% increase in low-frequency impedance modulus(Z_(0.01 Hz))and a 37% increase in thermal conductivity.However,the coating with a high FG dosage(15 wt%)degraded performance due to defect accumulation and reduced crystallinity of KMgPO_(4)·6H_(2)O.This work advances the rational design of multifunctional inorganic coatings for extreme service environments requiring coupled corrosion protection and thermal management.
基金Project(ZR2022QD001)supported by the Shandong Provincial Natural Science Youth Fund Project,ChinaProject(42306228)supported by the National Natural Science Foundation of ChinaProject(2022CXPT027)supported by the Key R&D Program of Shandong Province,China。
文摘Corrosion has always been a difficult problem that troubles and restricts the application and development ofengineering materials.By endowing coatings on metal surfaces with polymer material,it is possible to protect othermaterials from factors including acid and alkali,water vapor,bacteria.Therefore,it is necessary to summarize theresearch progress of polymer materials in the field of pollution and corrosion prevention in recent years.This articlesummarizes four types of polymer materials with good weather resistance:polyurethane(PU),polydimethylsiloxane(PDMS),polyvinylidene fluoride(PVDF),and polyvinylidene chloride(PVDC).These four polymer materials aresuitable for making polymer anti-corrosion or anti-fouling materials and each has its own characteristics.PU can firmlyadhere to various substrates,effectively protecting and extending their lifespan,but the environmentally friendly varietiescurrently used,namely water-borne polyurethanes(WPU),generally have poor mechanical properties.PDMS is nontoxicand has excellent hydrophobicity,but its static anti-fouling ability is insufficient when applied in the field of antifouling.PVDF has good chemical resistance and high mechanical properties,good UV resistance making it suitable foroutdoor use like in the marine environment.However,PVDF lacks flexibility after molding and its manufacturing cost isrelatively high.PVDC has excellent water vapor barrier properties,but poor adhesion to metal material surfaces.Therefore,researchers need to modify these four polymers when using them to solve the problem of corrosion orbiofouling.The article will review the research progress of four types of polymers in recent years from the perspectivesof anti-corrosion,anti-fouling,and a strategy named as self-healing that is beneficial for protecting polymer surfacesfrom mechanical damage,and summarize the modification methods adopted by researchers when applying thesematerials.Finally,a summary of the application and the prospects of these polymer materials are presented.
基金Projects(ZR2022YQ35,ZR2021LFG004)supported by the Shandong Provincial Natural Science Foundation,ChinaProject(2021207)supported by the Youth Innovation Promotion Association of Chinese Academy of Sciences。
文摘The development of superhydrophobic materials has demonstrated significant potential in the realm ofcorrosion protection for aluminum alloy(Al alloy)surfaces.However,the limited mechanical stability ofsuperhydrophobic surfaces has impeded the rapid advancement in this field.In this research,we synthesized analuminum phosphate(AP)inorganic binder and combined it with hydrophobic fumed SiO_(2)(HF-SiO_(2))nanoparticles andpolydimethylsiloxane(PDMS)to develop a HF-SiO_(2)@PDMS@AP superhydrophobic composite coating with improvedmechanical stability on Al alloy substrates using a simple spray-coating technique.The findings indicate that the additionof the AP inorganic binder significantly enhanced the coating’s resistance to abrasion,maintaining its superhydrophobicproperties and micro-nano hierarchical structure even after being subjected to a sandpaper abrasion distance of 2000 cm.Electrochemical impedance spectroscopy(EIS)testing showed that the low-frequency modulus(|Z|0.01Hz)of theHF-SiO_(2)@PDMS@AP superhydrophobic coating increased by four orders of magnitude compared to the initial Al alloysubstrate,resulting in a substantial improvement in corrosion protection capacity.The impressive corrosion resistanceand mechanical stability exhibited by this coating have the potential to greatly expand the practical applications of suchmaterials for surface functional protection in marine and industrial environments.
基金Projects(42106051,U2106206)supported by the National Natural Science Foundation of China。
文摘A new type of photoelectrochemical cathodic protection technology(a combination of seawater corrosion and biological fouling resistance)is being actively researched to alleviate the serious corrosion of marine metal materials.At present,there is almost no research on anti-corrosion and anti-fouling dual functional materials.In this paper,Cu_(2)ZnSnS_(4)is attached to the surface of TiO,nanotubes through a one-step hydrothermal method for modification.The results indicate that when the hydrothermal reaction time is 24 h,Cu_(2)ZnSnS_(4)/TiO_(2)nanocomposite material exhibits excellent performance in coupling with the protected 304 SS,with its open circuit potential shifts negatively to-1.04 V.This material improves the separation efficiency of photogenerated electrons and effectively improves the photochemical cathodic protection of 304 stainless steel.The high removal rate of Staphylococcus aureus(up to 93%)of the as-prepared samples also proved that it has the effect of the anti-biological fouling.
