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异形环件轴向/径向顺序轧制成形方法与智能仿真建模研究
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作者 郭良刚 白文平 +2 位作者 戚大涛 陈洪波 罗雪宝 《精密成形工程》 北大核心 2025年第4期1-9,共9页
目的提出一种异形环件轴向/径向顺序轧制成形新方法,建立该成形过程的智能仿真有限元模型,阐明该过程的热力耦合塑性变形行为。方法以大型风电轴承套圈轧制为研究对象,阐明异形环件轴向/径向顺序轧制成形原理;基于Abaqus/Explicit平台,... 目的提出一种异形环件轴向/径向顺序轧制成形新方法,建立该成形过程的智能仿真有限元模型,阐明该过程的热力耦合塑性变形行为。方法以大型风电轴承套圈轧制为研究对象,阐明异形环件轴向/径向顺序轧制成形原理;基于Abaqus/Explicit平台,建立该成形过程的智能仿真有限元模型。结果异形环件轴向/径向顺序轧制成形新方法先通过轴向锥辊端面轧制使环坯两端聚料,完成初始矩形坯的体积预分配,然后无缝转换到径向异形环件轧制阶段,最终成形复杂截面异形环件,仅需一套轧辊模具和一个火次实现了异形环件的精确成形;提出了异形环件轴向/径向顺序轧制过程轧辊运动控制模型与方法,建立了该过程的智能仿真模型,并进行了工艺试验,验证了模型的预测精度,进而模拟阐明了该过程温度、应变、轧制力等塑性变形行为。结论异形环件轴向/径向顺序轧制新工艺技术可实现大型风电轴承套圈环件的优质、短流程、高效、低成本绿色制造;所建立的智能仿真模型为该成形工艺的优化设计提供了先进的仿真技术平台。 展开更多
关键词 大型风电轴承套圈环件 异形环件 轴向/径向顺序轧制 轧辊运动控制 智能有限元建模仿真
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Roll shifting strategy with varying stroke and step in hot strip mill 被引量:3
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作者 李维刚 刘相华 +1 位作者 郭朝晖 黄建平 《Journal of Central South University》 SCIE EI CAS 2012年第5期1226-1233,共8页
A new roll shifting strategy with varying stroke and varying step was investigated,Two characteristic parameters including cat ear height and gap contour smoothness were introduced to assess the effect of shifting str... A new roll shifting strategy with varying stroke and varying step was investigated,Two characteristic parameters including cat ear height and gap contour smoothness were introduced to assess the effect of shifting strategy on roll wear,and the relation between characteristic parameters and shifting strategy was established.Both varying stroke and varying step can reduce cat ear height and gap contour smoothness,so the shifting strategy with varying stroke and varying step is better than the one with either varying stroke or varying step,Based on the effect of shifting control parameters on characteristic parameters of roll wear,the selection principle of these shifting control parameters was gained.A case study was conducted to validate the proposed roll shifting strategy,reducing uncontrollable quartic loading gap contour,improving strip profile and extending rolling length of a rolling campaign. 展开更多
关键词 hot rolling work roll shifting varying step roll wear roll contour schedule free rolling
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