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极片热轧辊双螺旋流道设计及工艺参数优化
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作者 闫华军 周旭航 +5 位作者 杨光 代学蕊 苑振革 王宝雨 刘晋平 周兴邦 《精密成形工程》 北大核心 2025年第7期219-227,共9页
目的为精确控制轧辊辊面温度,对极片热轧流道布置与流体速度进行系统性研究。方法分析了单、双螺旋流道布置对轧辊辊面温度的影响,设计了螺距值40、50、60mm3种等螺距双流道和3种不等螺距双流道方案,设置了1、2、3m/s3种热油速度,共构建... 目的为精确控制轧辊辊面温度,对极片热轧流道布置与流体速度进行系统性研究。方法分析了单、双螺旋流道布置对轧辊辊面温度的影响,设计了螺距值40、50、60mm3种等螺距双流道和3种不等螺距双流道方案,设置了1、2、3m/s3种热油速度,共构建了18种热流道工况;利用ANSYS仿真软件对18种工况进行模拟,分析轧辊等螺距、不等螺距、流速对轧辊温度的影响规律,利用方差获得温度均匀的最优参数。结果流速对轧辊辊面温度的影响较大,随着流速的增大,对流换热和导热热阻均增加,但导热热阻增加更为明显,当速度达到临近值时,温度增加量达到最大,因此合理的流速是保证辊面温度的重要因素;在等间距流道条件下,流道间距越小,辊面温度均匀性越高,在满足流道强度和干涉前提下,流道间距取最小值为40mm;不等距流道条件下的轧辊辊面温度均匀性好于等螺距流道方案下的,轧辊中段流道螺距P_(2)的最优值为70 mm,此时辊面温差最小。结论当流速为2.2 m/s时,辊面温度均匀性最好;在等螺距最小间距40 mm条件下,辊面最小温度差为±1.55℃;在轧辊中段流道螺距P_(2)=70 mm的不等距条件下,辊面温度差为±0.71℃,进一步提高了辊面温度均匀性。 展开更多
关键词 电池极片 轧辊热模拟 双螺旋流道 不等距流道 温度均匀性
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Numerical simulation and model of control-efficiency of thermal crown of work rolls in cold rolling 被引量:1
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作者 李学通 王敏婷 +1 位作者 杜凤山 张国良 《Journal of Central South University》 SCIE EI CAS 2014年第6期2160-2167,共8页
Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown o... Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown of work rolls was established using finite difference method to study roll's thermal deformation.Based on simulation results,the influences of control-efficiency factors on thermal crown are presented and the thermal crown of work rolls is analyzed after taking sub-cooling of sprinkling beam into consideration.It has been found that the control-efficiency factor of any position on the roll's surface is linear function of the temperature and the control ability of water temperature is stronger than other control parameters.In addition,the verification of the model has been carried out based on the producing technology data in some factories and the numerical simulation results coincide well with the experimental data.Therefore,this work has important value for on-line control of roll's crown in cold rolling. 展开更多
关键词 cold rolling finite difference method thermal crown control-efficiency factor
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