A 3-D numerical simulation with CFX software on physical field of multi-air channel coal burner in rotary kiln was carried out. The effects of various operational and structural parameters on flame feature and tempera...A 3-D numerical simulation with CFX software on physical field of multi-air channel coal burner in rotary kiln was carried out. The effects of various operational and structural parameters on flame feature and temperature distribution were investigated. A thermal measurement was conducted on a rotary kiln (4.5m in diameter, 90m in length) with four-air channel coal burner to determine the boundary conditions and to verify the simulation results. The calculation result shows that the distribution of velocity near burner exit is saddle-like; recirculation zones near nozzle and wall are useful for mixture primary air with coal and high temperature fume. A little central airflow can avoid coal backing up and cool nozzle. Adjusting the ratio of internal airflow to outer airflow is an effective and major means to regulate flame and temperature distribution in sintering region. Large whirlcone angle can intensify disturbution range at flame root to accelerate ignition and mixture. Large coal size can reduce high temperature region and result in coal combusting insufficiently. Too much combustion air will lengthen flame and increase heat loss.展开更多
Based on the energy equation of gas-liquid flow in pipeline,the explicit temperature drop formula for gas-liquid steady state calculation was derived.This formula took into consideration the Joule-Thomson effect,impac...Based on the energy equation of gas-liquid flow in pipeline,the explicit temperature drop formula for gas-liquid steady state calculation was derived.This formula took into consideration the Joule-Thomson effect,impact of terrain undulation and heat transfer with the surroundings along the line.Elimination of temperature iteration loop and integration of the explicit temperature equation,instead of enthalpy energy equation,into the conjugated hydraulic and thermal computation have been found to improve the efficiency of algorithm.Then,the inner wall temperature of gas-liquid flow was calculated by using explicit temperature equation and inner wall convective heat transfer coefficient of mixed flow which can be obtained by liquid convective heat transfer coefficient and gas convective heat transfer coefficient on the basis of liquid holdup.The temperature results of gas-liquid flow and inner wall in the case example presented both agree well with those in professional multiphase computational software OLGA.展开更多
文摘A 3-D numerical simulation with CFX software on physical field of multi-air channel coal burner in rotary kiln was carried out. The effects of various operational and structural parameters on flame feature and temperature distribution were investigated. A thermal measurement was conducted on a rotary kiln (4.5m in diameter, 90m in length) with four-air channel coal burner to determine the boundary conditions and to verify the simulation results. The calculation result shows that the distribution of velocity near burner exit is saddle-like; recirculation zones near nozzle and wall are useful for mixture primary air with coal and high temperature fume. A little central airflow can avoid coal backing up and cool nozzle. Adjusting the ratio of internal airflow to outer airflow is an effective and major means to regulate flame and temperature distribution in sintering region. Large whirlcone angle can intensify disturbution range at flame root to accelerate ignition and mixture. Large coal size can reduce high temperature region and result in coal combusting insufficiently. Too much combustion air will lengthen flame and increase heat loss.
基金Project(2011ZX05000-026-004) supported by the National Science & Technology Specific Program of ChinaProject(2010D-5006-0604) supported by the China National Petroleum Corporation (CNPC) Innovation FoundationProject(51004167) supported by the National Natural Science Foundation of China
文摘Based on the energy equation of gas-liquid flow in pipeline,the explicit temperature drop formula for gas-liquid steady state calculation was derived.This formula took into consideration the Joule-Thomson effect,impact of terrain undulation and heat transfer with the surroundings along the line.Elimination of temperature iteration loop and integration of the explicit temperature equation,instead of enthalpy energy equation,into the conjugated hydraulic and thermal computation have been found to improve the efficiency of algorithm.Then,the inner wall temperature of gas-liquid flow was calculated by using explicit temperature equation and inner wall convective heat transfer coefficient of mixed flow which can be obtained by liquid convective heat transfer coefficient and gas convective heat transfer coefficient on the basis of liquid holdup.The temperature results of gas-liquid flow and inner wall in the case example presented both agree well with those in professional multiphase computational software OLGA.
