The research demonstrated that laser powder bed fusion(LPBF)coupled with controlled annealing at 1200°C,could significantly increase the proportion of coincidence site lattice(CSL)grain boundary,thereby achieving...The research demonstrated that laser powder bed fusion(LPBF)coupled with controlled annealing at 1200°C,could significantly increase the proportion of coincidence site lattice(CSL)grain boundary,thereby achieving an outstanding synergy of enhanced strength and exceptional ductility.The plastic deformation behavior,strain hardening behavior,and fracture behavior of LPBF 316L steel annealing at 1200℃for 20 h were studied through quasi-in-situ tensile process.It was found that LPBF 316L steel formed a certain proportion of deformation twins during the tensile process,and the formation of twins changed the crystal orientation,thus promoting further slip and crystal deformation.The synergistic effect of slip and twin promoted higher plasticity.LPBF process coupled with controlled annealing at 1200°C for 20 h leads to a ultimate tensile strength of 613 MPa and total elongation of 73.8%.展开更多
To weaken the basal texture and in-plane anisotropy of magnesium alloy, non-basal slips are pre-enhanced by pre-rolling with a single pass larger strain reduction at elevated temperatures. Then Mg alloy sheets with th...To weaken the basal texture and in-plane anisotropy of magnesium alloy, non-basal slips are pre-enhanced by pre-rolling with a single pass larger strain reduction at elevated temperatures. Then Mg alloy sheets with the thickness of 1 mm are achieved after five passes rolling at 300 ℃. A double peak and disperse basal texture is generated after pre- rolling at higher temperatures when the non-basal slips are more active. So, the texture intensity of pre-rolled samples is reduced. Moreover, the distribution condition of in-grain misorientation axes (a method to analyze the activation of slips) shows that the pyramidal slip is quite active during deformation. After annealing on final rolled sheets, the texture distributions are changed and the intensity of texture reduces obviously due to static recrystallization. In particular, the r-value and in-plane anisotropy of pre-rolled samples are obviously lower than those of sample without pre-rolling.展开更多
One of the challenges for bimetal manufacturing is the joining process.Hence,transient liquid phase(TLP)bonding was performed between 304L stainless steel and Cp-Ti using an Ag-Cu interlayer with a thickness of 75μm ...One of the challenges for bimetal manufacturing is the joining process.Hence,transient liquid phase(TLP)bonding was performed between 304L stainless steel and Cp-Ti using an Ag-Cu interlayer with a thickness of 75μm for bonding time of 20,40,60,and 90 min.The bonding temperature of 860℃ was considered,which is under the β transus temperature of Cp-Ti.During TLP bonding,various intermetallic compounds(IMCs),including Ti_(5)Cr_(7)Fe_(17),(Cr,Fe)_(2)Ti,Ti(Cu,Fe),Ti_(2)(Cu,Ag),and Ti_(2)Cu from 304L toward Cp-Ti formed in the joint.Also,on the one side,with the increase in time,further diffusion of elements decreases the blocky IMCs such as Ti_(5)Cr_(7)Fe_(17),(Cr,Fe)_(2)Ti,Ti(Cu,Fe)in the 304L diffusion-affected zone(DAZ)and reaction zone,and on the other side,Ti_(2)(Cu,Ag)IMC transformed into fine morphology toward Cp-Ti DAZ.The microhardness test also demonstrated that the(Cr,Fe)_(2)Ti+Ti_(5)Cr_(7)Fe_(17) IMCs in the DAZ on the side of 304L have a hardness value of HV 564,making it the hardest phase.The maximum and minimum shear strength values are equal to 78.84 and 29.0 MPa,respectively.The cleavage pattern dominated fracture surfaces due to the formation of brittle phases in dissimilar joints.展开更多
Oolitic hematite is an iron ore resource with rich reserves,complex composition,low grade,fine disseminated particle sizes,and a unique oolitic structure.In this study,a microwave-assisted suspension magnetization roa...Oolitic hematite is an iron ore resource with rich reserves,complex composition,low grade,fine disseminated particle sizes,and a unique oolitic structure.In this study,a microwave-assisted suspension magnetization roasting technology was proposed to recover and utilize the ore.The results showed that under the conditions of microwave pretreatment temperature of 1050℃ for 2 min,a magnetic concentrate with an iron grade of 58.72%at a recovery of 89.32%was obtained by microwave suspension magnetization roasting and magnetic separation.Moreover,compared with the no microwave pretreatment case,the iron grade and recovery increased by 3.17%and 1.58%,respectively.Microwave pretreatment increased the saturation magnetization of the roasted products from 24.974 to 39.236(A∙m^(2))/kg and the saturation susceptibility from 0.179×10^(−3) m^(3)/kg to 0.283×10^(−3) m^(3)/kg.Microcracks were formed between the iron and gangue minerals,and they gradually extended to the core of oolite with the increase in the pretreatment time.The reducing gas diffused from outside to inside along the microcracks,which promoted the selective transformation of the weak magnetic hematite into the strong magnetic magnetite.展开更多
Siderite,as an abundant iron ore,has not been effectively utilized,with a low utilization rate.In this study,the in-situ kinetics and mechanism of siderite during suspension magnetization roasting(SMR)were investigate...Siderite,as an abundant iron ore,has not been effectively utilized,with a low utilization rate.In this study,the in-situ kinetics and mechanism of siderite during suspension magnetization roasting(SMR)were investigated to improve the selective conversion of siderite to magnetite and CO,enriching the theoretical system of green SMR using siderite as a reductant.According to the gas products analyses,the peak value of the reaction rate increased with increasing temperature,and its curves presented the feature of an early peak and long tail.The mechanism function of the siderite pyrolysis was the contraction sphere model(R_(3)):f(α)=3(1−α)2/3;E_(α)was 46.4653 kJ/mol;A was 0.5938 s^(−1);the kinetics equation was k=0.5938exp[−46.4653/(RT)].The in-situ HT-XRD results indicated that siderite was converted into magnetite and wüstite that exhibited a good crystallinity in SMR under a N_(2) atmosphere.At 620℃,the saturation magnetization(M_(s)),remanence magnetization(Mr),and coercivity(Hc)of the product peaked at 53.63×10^(-3)A·m^(2)/g,10.23×10^(-3)A·m^(2)/g,and 12.40×10^(3)A/m,respectively.Meanwhile,the initial particles with a smooth surface were transformed into particles with a porous and loose structure in the roasting process,which would contribute to reducing the grinding cost.展开更多
The finite element model is established according to the experimental results,and then the experimental results are verified by simulation calculation.In terms of the combination of finite element analysis and experim...The finite element model is established according to the experimental results,and then the experimental results are verified by simulation calculation.In terms of the combination of finite element analysis and experiment,the effect of particle size of CuO and SnO_(2) on the stress,strain and microstructure of AgCuOSnO_(2) composite during hot extrusion was studied.The results illustrate that with the decrease of particle size,the dispersion of the second phase increases gradually,while the possibility of“tail shrinkage”of the billet decreases continuously;cubic CuO will evolve to fibrosis,and the degree of fibrosis will increase with the decrease of the particle size and ring clusters.Specifically,the degree of fibrosis at the middle end of the billet is higher than that at the front end,the degree of fibrosis at the front end is higher than that at the back end,and the degree of fibrosis on the surface is higher than that in the core;part of CuO fibers will bend,and the degree of buckling strength is positively correlated with the size of particles and their annular clusters.Additionally,there is fiber CuO in the front and back end of the billet that are inconsistent with the extrusion direction,and the degree of difference was negatively correlated with the particle size.展开更多
A novel technique of introducing gas bubble stirring during solidification was studied to prepare Al-Si semi-solid slurry. The microstructure evolution of the slurry during slow cooling process after stirring was inve...A novel technique of introducing gas bubble stirring during solidification was studied to prepare Al-Si semi-solid slurry. The microstructure evolution of the slurry during slow cooling process after stirring was investigated. The effects of the solidification rate on the microstructure of the semi-solid slurry were investigated under three different solidification conditions. The results show that fine non-dendritic slurry can be obtained using the gas bubble stirring method. Ripening and coarsening of primary Al grains are observed during the slow cooling process, and at last coarsened eutectic Si appears. Primary Al grains with different sizes and eutectic Si are obtained, corresponding to three different solidification rates.展开更多
The deformation behavior of a new Al-Zn-Cu-Mg-Sc-Zr alloy was investigated with compression tests in temperature range of 380?470 ℃ and strain rate range of 0.001-10 s-1 using Gleeble 1500 system, and the associated ...The deformation behavior of a new Al-Zn-Cu-Mg-Sc-Zr alloy was investigated with compression tests in temperature range of 380?470 ℃ and strain rate range of 0.001-10 s-1 using Gleeble 1500 system, and the associated microstructural evolutions were studied by metallographic microscopy and transmission electron microscopy. The results show that true stress—strain curves exhibit a peak stress, followed by a dynamic flow softening at low strains (ε<0.05). The stress decreases with increasing deformation temperature and decreasing strain rate, which can be represented by a Zener-Hollomon exponential equation with the activation energy for deformation of 157.9 kJ/mol. The substructure in the deformed specimens consists of few fine precipitates with equaixed polygonized subgrains in the elongated grains and developed serrations at the grain boundaries. The dynamic flow softening is attributed mainly to dynamic recovery and dynamic recrystallization.展开更多
基金Project(52474418)supported by the National Natural Science Foundation of ChinaProject(YDZJSX2022A012)supported by the Central Guiding Local Science and Technology Development Foundation,China。
文摘The research demonstrated that laser powder bed fusion(LPBF)coupled with controlled annealing at 1200°C,could significantly increase the proportion of coincidence site lattice(CSL)grain boundary,thereby achieving an outstanding synergy of enhanced strength and exceptional ductility.The plastic deformation behavior,strain hardening behavior,and fracture behavior of LPBF 316L steel annealing at 1200℃for 20 h were studied through quasi-in-situ tensile process.It was found that LPBF 316L steel formed a certain proportion of deformation twins during the tensile process,and the formation of twins changed the crystal orientation,thus promoting further slip and crystal deformation.The synergistic effect of slip and twin promoted higher plasticity.LPBF process coupled with controlled annealing at 1200°C for 20 h leads to a ultimate tensile strength of 613 MPa and total elongation of 73.8%.
基金Project(52374395) supported by the National Natural Science Foundations of ChinaProjects(20210302123135,20210302123163) supported by the Natural Science Foundation of Shanxi Province,China+2 种基金Projects(YDZJSX20231B003,YDZJSX2021A010) supported by the Central Government Guided Local Science and Technology Development Projects,ChinaProject(2022M710541) supported by the China Postdoctoral Science FoundationProjects(202104021301022,202204021301009) supported by the Scientific and Technological Achievements Transformation Guidance Special Project of Shanxi Province,China。
文摘To weaken the basal texture and in-plane anisotropy of magnesium alloy, non-basal slips are pre-enhanced by pre-rolling with a single pass larger strain reduction at elevated temperatures. Then Mg alloy sheets with the thickness of 1 mm are achieved after five passes rolling at 300 ℃. A double peak and disperse basal texture is generated after pre- rolling at higher temperatures when the non-basal slips are more active. So, the texture intensity of pre-rolled samples is reduced. Moreover, the distribution condition of in-grain misorientation axes (a method to analyze the activation of slips) shows that the pyramidal slip is quite active during deformation. After annealing on final rolled sheets, the texture distributions are changed and the intensity of texture reduces obviously due to static recrystallization. In particular, the r-value and in-plane anisotropy of pre-rolled samples are obviously lower than those of sample without pre-rolling.
文摘One of the challenges for bimetal manufacturing is the joining process.Hence,transient liquid phase(TLP)bonding was performed between 304L stainless steel and Cp-Ti using an Ag-Cu interlayer with a thickness of 75μm for bonding time of 20,40,60,and 90 min.The bonding temperature of 860℃ was considered,which is under the β transus temperature of Cp-Ti.During TLP bonding,various intermetallic compounds(IMCs),including Ti_(5)Cr_(7)Fe_(17),(Cr,Fe)_(2)Ti,Ti(Cu,Fe),Ti_(2)(Cu,Ag),and Ti_(2)Cu from 304L toward Cp-Ti formed in the joint.Also,on the one side,with the increase in time,further diffusion of elements decreases the blocky IMCs such as Ti_(5)Cr_(7)Fe_(17),(Cr,Fe)_(2)Ti,Ti(Cu,Fe)in the 304L diffusion-affected zone(DAZ)and reaction zone,and on the other side,Ti_(2)(Cu,Ag)IMC transformed into fine morphology toward Cp-Ti DAZ.The microhardness test also demonstrated that the(Cr,Fe)_(2)Ti+Ti_(5)Cr_(7)Fe_(17) IMCs in the DAZ on the side of 304L have a hardness value of HV 564,making it the hardest phase.The maximum and minimum shear strength values are equal to 78.84 and 29.0 MPa,respectively.The cleavage pattern dominated fracture surfaces due to the formation of brittle phases in dissimilar joints.
基金Projects(51874071,51734005,52104257)supported by the National Natural Science Foundation of ChinaProject(161045)supported by the Fok Ying Tung Education Foundation for Yong Teachers in the Higher Education Institutions of China。
文摘Oolitic hematite is an iron ore resource with rich reserves,complex composition,low grade,fine disseminated particle sizes,and a unique oolitic structure.In this study,a microwave-assisted suspension magnetization roasting technology was proposed to recover and utilize the ore.The results showed that under the conditions of microwave pretreatment temperature of 1050℃ for 2 min,a magnetic concentrate with an iron grade of 58.72%at a recovery of 89.32%was obtained by microwave suspension magnetization roasting and magnetic separation.Moreover,compared with the no microwave pretreatment case,the iron grade and recovery increased by 3.17%and 1.58%,respectively.Microwave pretreatment increased the saturation magnetization of the roasted products from 24.974 to 39.236(A∙m^(2))/kg and the saturation susceptibility from 0.179×10^(−3) m^(3)/kg to 0.283×10^(−3) m^(3)/kg.Microcracks were formed between the iron and gangue minerals,and they gradually extended to the core of oolite with the increase in the pretreatment time.The reducing gas diffused from outside to inside along the microcracks,which promoted the selective transformation of the weak magnetic hematite into the strong magnetic magnetite.
基金Projects(51874071,52022019,51734005)supported by the National Natural Science Foundation of ChinaProject(161045)supported by the Fok Ying Tung Education Foundation for Yong Teachers in the Higher Education Institutions of China。
文摘Siderite,as an abundant iron ore,has not been effectively utilized,with a low utilization rate.In this study,the in-situ kinetics and mechanism of siderite during suspension magnetization roasting(SMR)were investigated to improve the selective conversion of siderite to magnetite and CO,enriching the theoretical system of green SMR using siderite as a reductant.According to the gas products analyses,the peak value of the reaction rate increased with increasing temperature,and its curves presented the feature of an early peak and long tail.The mechanism function of the siderite pyrolysis was the contraction sphere model(R_(3)):f(α)=3(1−α)2/3;E_(α)was 46.4653 kJ/mol;A was 0.5938 s^(−1);the kinetics equation was k=0.5938exp[−46.4653/(RT)].The in-situ HT-XRD results indicated that siderite was converted into magnetite and wüstite that exhibited a good crystallinity in SMR under a N_(2) atmosphere.At 620℃,the saturation magnetization(M_(s)),remanence magnetization(Mr),and coercivity(Hc)of the product peaked at 53.63×10^(-3)A·m^(2)/g,10.23×10^(-3)A·m^(2)/g,and 12.40×10^(3)A/m,respectively.Meanwhile,the initial particles with a smooth surface were transformed into particles with a porous and loose structure in the roasting process,which would contribute to reducing the grinding cost.
基金Project(2017FA027)supported by the Key Project of Science and Technology of Yunnan Province,China。
文摘The finite element model is established according to the experimental results,and then the experimental results are verified by simulation calculation.In terms of the combination of finite element analysis and experiment,the effect of particle size of CuO and SnO_(2) on the stress,strain and microstructure of AgCuOSnO_(2) composite during hot extrusion was studied.The results illustrate that with the decrease of particle size,the dispersion of the second phase increases gradually,while the possibility of“tail shrinkage”of the billet decreases continuously;cubic CuO will evolve to fibrosis,and the degree of fibrosis will increase with the decrease of the particle size and ring clusters.Specifically,the degree of fibrosis at the middle end of the billet is higher than that at the front end,the degree of fibrosis at the front end is higher than that at the back end,and the degree of fibrosis on the surface is higher than that in the core;part of CuO fibers will bend,and the degree of buckling strength is positively correlated with the size of particles and their annular clusters.Additionally,there is fiber CuO in the front and back end of the billet that are inconsistent with the extrusion direction,and the degree of difference was negatively correlated with the particle size.
基金Project(50775085)supported by the National Natural Science Foundation of ChinaProject(M2009061)supported by Special Fund for Basic Research and Operating Expenses of Central College,ChinaProject(2008A610049)supported by the Natural Science Foundation of Ningbo City,China
文摘A novel technique of introducing gas bubble stirring during solidification was studied to prepare Al-Si semi-solid slurry. The microstructure evolution of the slurry during slow cooling process after stirring was investigated. The effects of the solidification rate on the microstructure of the semi-solid slurry were investigated under three different solidification conditions. The results show that fine non-dendritic slurry can be obtained using the gas bubble stirring method. Ripening and coarsening of primary Al grains are observed during the slow cooling process, and at last coarsened eutectic Si appears. Primary Al grains with different sizes and eutectic Si are obtained, corresponding to three different solidification rates.
基金Project(2006AA03Z523) supported by the National High-Tech Research and Development Program of China
文摘The deformation behavior of a new Al-Zn-Cu-Mg-Sc-Zr alloy was investigated with compression tests in temperature range of 380?470 ℃ and strain rate range of 0.001-10 s-1 using Gleeble 1500 system, and the associated microstructural evolutions were studied by metallographic microscopy and transmission electron microscopy. The results show that true stress—strain curves exhibit a peak stress, followed by a dynamic flow softening at low strains (ε<0.05). The stress decreases with increasing deformation temperature and decreasing strain rate, which can be represented by a Zener-Hollomon exponential equation with the activation energy for deformation of 157.9 kJ/mol. The substructure in the deformed specimens consists of few fine precipitates with equaixed polygonized subgrains in the elongated grains and developed serrations at the grain boundaries. The dynamic flow softening is attributed mainly to dynamic recovery and dynamic recrystallization.
