Efficient tool condition monitoring techniques help to realize intelligent management of tool life and reduce tool usage costs.In this paper,the influence of different wear degrees of ball-end milling cutters on the t...Efficient tool condition monitoring techniques help to realize intelligent management of tool life and reduce tool usage costs.In this paper,the influence of different wear degrees of ball-end milling cutters on the texture shape of machining tool marks is investigated,and a method is proposed for predicting the wear state(including the position and degree of tool wear)of ball-end milling cutters based on entropy measurement of tool mark texture images.Firstly,data samples are prepared through wear experiments,and the change law of the tool mark texture shape with the tool wear state is analyzed.Then,a two-dimensional sample entropy algorithm is developed to quantify the texture morphology.Finally,the processing parameters and tool attitude are integrated into the prediction process to predict the wear value and wear position of the ball end milling cutter.After testing,the correlation between the predicted value and the standard value of the proposed tool condition monitoring method reaches 95.32%,and the accuracy reaches 82.73%,indicating that the proposed method meets the requirement of tool condition monitoring.展开更多
An approach of limit state equation for surrounding rock was put forward based on deformation criterion. A method of symmetrical sampling of basic random variables adopted by classical response surface method was mend...An approach of limit state equation for surrounding rock was put forward based on deformation criterion. A method of symmetrical sampling of basic random variables adopted by classical response surface method was mended, and peak value and deflection degree of basic random variables distribution curve were took into account in the mended sampling method. A calculation way of probability moment, based on mended Rosenbluth method, suitable for non-explicit performance function was put forward. The first, second, third and fourth order moments of functional function value were calculated by mended Rosenbluth method through the first, second, third and fourth order moments of basic random variable. A probability density the function（PDF） of functional function was deduced through its first, second, third and fourth moments, the PDF in the new method took the place of the method of quadratic polynomial to approximate real functional function and reliability probability was calculated through integral by the PDF for random variable of functional function value in the new method. The result shows that the improved response surface method can adapt to various statistic distribution types of basic random variables, its calculation process is legible and need not itemtive circulation. In addition, a stability probability of surrounding rock for a tunnel was calculated by the improved method, whose workload is only 30% of classical method and its accuracy is comparative.展开更多
基金Project(51975169)supported by the National Natural Science Foundation of ChinaProject(LH2022E085)supported by the Natural Science Foundation of Heilongjiang Province,China。
文摘Efficient tool condition monitoring techniques help to realize intelligent management of tool life and reduce tool usage costs.In this paper,the influence of different wear degrees of ball-end milling cutters on the texture shape of machining tool marks is investigated,and a method is proposed for predicting the wear state(including the position and degree of tool wear)of ball-end milling cutters based on entropy measurement of tool mark texture images.Firstly,data samples are prepared through wear experiments,and the change law of the tool mark texture shape with the tool wear state is analyzed.Then,a two-dimensional sample entropy algorithm is developed to quantify the texture morphology.Finally,the processing parameters and tool attitude are integrated into the prediction process to predict the wear value and wear position of the ball end milling cutter.After testing,the correlation between the predicted value and the standard value of the proposed tool condition monitoring method reaches 95.32%,and the accuracy reaches 82.73%,indicating that the proposed method meets the requirement of tool condition monitoring.
基金Project(50378036) supported by the National Natural Science Foundation of China Project (200503) supported by the Foundation ofCommunications Department of Hunan Province, China
文摘An approach of limit state equation for surrounding rock was put forward based on deformation criterion. A method of symmetrical sampling of basic random variables adopted by classical response surface method was mended, and peak value and deflection degree of basic random variables distribution curve were took into account in the mended sampling method. A calculation way of probability moment, based on mended Rosenbluth method, suitable for non-explicit performance function was put forward. The first, second, third and fourth order moments of functional function value were calculated by mended Rosenbluth method through the first, second, third and fourth order moments of basic random variable. A probability density the function（PDF） of functional function was deduced through its first, second, third and fourth moments, the PDF in the new method took the place of the method of quadratic polynomial to approximate real functional function and reliability probability was calculated through integral by the PDF for random variable of functional function value in the new method. The result shows that the improved response surface method can adapt to various statistic distribution types of basic random variables, its calculation process is legible and need not itemtive circulation. In addition, a stability probability of surrounding rock for a tunnel was calculated by the improved method, whose workload is only 30% of classical method and its accuracy is comparative.
