The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-...The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-feed machine.In order to develop such a machine,3D-modeling and machine simulations were performed and a twin wheel creep-feed grinding machine was manufactured.Furthermore,the axisymmetric precision of the machined workpieces through practical machining was evaluated and the quality of the continuous dressing effect of the developed machine was established.In addition,experimental considerations for a proper dresser-to-wheel speed ratio and proper feed rate of the dresser were carried out.As a result,a twin wheel creep-feed grinding machine with continuous dressing is developed through machine simulation,manufacturing and performance evaluation.Optimum condition for the dresser feed rate is 0.3μm/rev.In cases of large dressor-to-wheel speed ratio,grinding efficiency can be enhanced,but the surface roughness shows a conflicting trend.Developed twin wheel creep-feed grinding machine has satisfactory appraisal with regard to surface roughness,flatness,and parallelism.Satisfactory surface roughness below 0.1μm can be obtained for the blade of aircraft.However,in order to perform precise machining,it is necessary to improve the structure of the twin wheel creep-feed grinding machine.展开更多
In the process of numerical control machining simulation,the workpiece surface is usually described with the uniform triangular mesh model.To alleviate the contradiction between the simulation speed and accuracy in th...In the process of numerical control machining simulation,the workpiece surface is usually described with the uniform triangular mesh model.To alleviate the contradiction between the simulation speed and accuracy in this model,two improved methods,i.e.,the local refinement triangular mesh modeling method and the adaptive triangular mesh modeling method were presented.The simulation results show that when the final shape of the workpiece is known and its mathematic representation is simple,the local refinement triangular mesh modeling method is preferred;when the final shape of the workpiece is unknown and its mathematic description is complicated,the adaptive triangular mesh modeling method is more suitable.The experimental results show that both methods are more targeted and practical and can meet the requirements of real-time and precision in simulation.展开更多
基金Work supported by the Second Stage of Brain Korea 21 Project
文摘The purpose of this study is to develop a twin wheel creep-feed grinding machine using continuous dressing to machine precise axisymmetric turbine blades that have been difficult to machine using a conventional creep-feed machine.In order to develop such a machine,3D-modeling and machine simulations were performed and a twin wheel creep-feed grinding machine was manufactured.Furthermore,the axisymmetric precision of the machined workpieces through practical machining was evaluated and the quality of the continuous dressing effect of the developed machine was established.In addition,experimental considerations for a proper dresser-to-wheel speed ratio and proper feed rate of the dresser were carried out.As a result,a twin wheel creep-feed grinding machine with continuous dressing is developed through machine simulation,manufacturing and performance evaluation.Optimum condition for the dresser feed rate is 0.3μm/rev.In cases of large dressor-to-wheel speed ratio,grinding efficiency can be enhanced,but the surface roughness shows a conflicting trend.Developed twin wheel creep-feed grinding machine has satisfactory appraisal with regard to surface roughness,flatness,and parallelism.Satisfactory surface roughness below 0.1μm can be obtained for the blade of aircraft.However,in order to perform precise machining,it is necessary to improve the structure of the twin wheel creep-feed grinding machine.
基金Project(60772089) supported by the National Natural Science Foundation of ChinaProject(20080440939) supported by the China Postdoctoral Science Foundation
文摘In the process of numerical control machining simulation,the workpiece surface is usually described with the uniform triangular mesh model.To alleviate the contradiction between the simulation speed and accuracy in this model,two improved methods,i.e.,the local refinement triangular mesh modeling method and the adaptive triangular mesh modeling method were presented.The simulation results show that when the final shape of the workpiece is known and its mathematic representation is simple,the local refinement triangular mesh modeling method is preferred;when the final shape of the workpiece is unknown and its mathematic description is complicated,the adaptive triangular mesh modeling method is more suitable.The experimental results show that both methods are more targeted and practical and can meet the requirements of real-time and precision in simulation.
