The most conventional vehicle pretensioner system consists of an internal gear pair with involute teeth. However, it has been well known that the corresponding gear pairs are relatively weak under the situation of imp...The most conventional vehicle pretensioner system consists of an internal gear pair with involute teeth. However, it has been well known that the corresponding gear pairs are relatively weak under the situation of impact loadings. To improve this phenomenon, a new pretensioning gear system with cycloid teeth rather than the involute ones was proposed, and dual cycloidal gear mechanisms were designed for satisfying geometric constraints and dynamic loading conditions. The simulations of the prototypes were conducted by LS-DYNA program and the experiments for a prototype were performed for a dynamic model with impact loading devices. The results show that the better operation and the smoother motion are confirmed in the proposed cycloidal gear system rather than the conventional one without interferences between gear teeth under the impact of a crash.展开更多
Tribological behavior of Cu-15Ni-8Sn(mass fraction, %) alloy against GCr15 ring under various loads was investigated on a ring-on-block tester in oil lubrication. The results showed that the wear rate increased slowly...Tribological behavior of Cu-15Ni-8Sn(mass fraction, %) alloy against GCr15 ring under various loads was investigated on a ring-on-block tester in oil lubrication. The results showed that the wear rate increased slowly from 1.7×10^(-7) to 9.8× 10^(-7) mm^3/mm under the load lower than 300 N, and then increased dramatically to the climax of 216×10^(-7) mm^3/mm under the load over 300 N, which indicated the transition of wear mechanism with the increase of applied load. The wear mechanism mainly was plastic deformation and abrasive wear under the load less than 300 N. As the applied load was more than 300 N, the wear mechanism of Cu-15Ni-8Sn alloy primarily was delamination wear. Besides, the transition can also be confirmed from the different morphologies of worn surface, subsurface and wear debris. It is distinctly indicated that the appearance of flaky debris at the applied load over 300 N may be a critical point for the change of wear mechanism.展开更多
Stress analysis of cylindrical grid-stiffened composite shells was conducted under transverse loading,pure bending,torsion and axial compression under clamped-free boundary condition.Electrical strain gauges were empl...Stress analysis of cylindrical grid-stiffened composite shells was conducted under transverse loading,pure bending,torsion and axial compression under clamped-free boundary condition.Electrical strain gauges were employed to measure the strains in transverse loading case to validate the finite element analysis which was conducted using ANSYS software.Good agreement was obtained between the two methods.It was observed that stiffening the composite shell with helical ribs decreased the average equivalent Von Mises stress on the shell.The reduction of the stress seemed to be higher in the intersection of two ribs.It was also seen that the stress reduction ratio was higher when the structure was under bending compared to torsion and axial compression.The reduction ratio was approximately 75% in pure bending in the intersection point of the ribs,while it was approximately 25% in torsion.Therefore,it is concluded that the presence of the ribs is more effective under bending.Failure analysis was done using Tsai-Wu criterion.The ribs were observed to result in maximum and minimum increase in the failure load of the structure under transverse bending and torsional loading,respectively.展开更多
Mining machineries are generally exposed to intensive vibrations in harsh mining environment. If vibrations are beyond the tolerable limit, the machine and its operator health will be under the risk. In this work, the...Mining machineries are generally exposed to intensive vibrations in harsh mining environment. If vibrations are beyond the tolerable limit, the machine and its operator health will be under the risk. In this work, the vibration of a mining truck at different operational conditions are simulated and discussed. To achieve this aim, three haul roads with low, medium and poor qualities are considered based on the ISO standard. Accordingly, the vibration of a mining truck in different speeds, payload and distribution qualities of materials in the dump body are evaluated in each haul road quality using Trucksim software. The simulation results with statistical discussions indicate that the truck speed and the materials distribution quality have significant effects on the root mean square(RMS) of vertical vibrations. However, the effect of the payload is not considerable on the RMS. Moreover, the accumulation of materials on the rear side of the truck dump body is efficient on the vibrational health risk.展开更多
基金supported by the Changwon National University in 2011-2012,Korea
文摘The most conventional vehicle pretensioner system consists of an internal gear pair with involute teeth. However, it has been well known that the corresponding gear pairs are relatively weak under the situation of impact loadings. To improve this phenomenon, a new pretensioning gear system with cycloid teeth rather than the involute ones was proposed, and dual cycloidal gear mechanisms were designed for satisfying geometric constraints and dynamic loading conditions. The simulations of the prototypes were conducted by LS-DYNA program and the experiments for a prototype were performed for a dynamic model with impact loading devices. The results show that the better operation and the smoother motion are confirmed in the proposed cycloidal gear system rather than the conventional one without interferences between gear teeth under the impact of a crash.
基金Project(2016YFB0301402)supported by the National Key Research and Development Program of ChinaProject(CSU20151024)supported by the Innovation-driven Plan in Central South University,China
文摘Tribological behavior of Cu-15Ni-8Sn(mass fraction, %) alloy against GCr15 ring under various loads was investigated on a ring-on-block tester in oil lubrication. The results showed that the wear rate increased slowly from 1.7×10^(-7) to 9.8× 10^(-7) mm^3/mm under the load lower than 300 N, and then increased dramatically to the climax of 216×10^(-7) mm^3/mm under the load over 300 N, which indicated the transition of wear mechanism with the increase of applied load. The wear mechanism mainly was plastic deformation and abrasive wear under the load less than 300 N. As the applied load was more than 300 N, the wear mechanism of Cu-15Ni-8Sn alloy primarily was delamination wear. Besides, the transition can also be confirmed from the different morphologies of worn surface, subsurface and wear debris. It is distinctly indicated that the appearance of flaky debris at the applied load over 300 N may be a critical point for the change of wear mechanism.
文摘Stress analysis of cylindrical grid-stiffened composite shells was conducted under transverse loading,pure bending,torsion and axial compression under clamped-free boundary condition.Electrical strain gauges were employed to measure the strains in transverse loading case to validate the finite element analysis which was conducted using ANSYS software.Good agreement was obtained between the two methods.It was observed that stiffening the composite shell with helical ribs decreased the average equivalent Von Mises stress on the shell.The reduction of the stress seemed to be higher in the intersection of two ribs.It was also seen that the stress reduction ratio was higher when the structure was under bending compared to torsion and axial compression.The reduction ratio was approximately 75% in pure bending in the intersection point of the ribs,while it was approximately 25% in torsion.Therefore,it is concluded that the presence of the ribs is more effective under bending.Failure analysis was done using Tsai-Wu criterion.The ribs were observed to result in maximum and minimum increase in the failure load of the structure under transverse bending and torsional loading,respectively.
文摘Mining machineries are generally exposed to intensive vibrations in harsh mining environment. If vibrations are beyond the tolerable limit, the machine and its operator health will be under the risk. In this work, the vibration of a mining truck at different operational conditions are simulated and discussed. To achieve this aim, three haul roads with low, medium and poor qualities are considered based on the ISO standard. Accordingly, the vibration of a mining truck in different speeds, payload and distribution qualities of materials in the dump body are evaluated in each haul road quality using Trucksim software. The simulation results with statistical discussions indicate that the truck speed and the materials distribution quality have significant effects on the root mean square(RMS) of vertical vibrations. However, the effect of the payload is not considerable on the RMS. Moreover, the accumulation of materials on the rear side of the truck dump body is efficient on the vibrational health risk.
