Various busbar configurations were built and modeled by the custom code based on the commercial package ANSYS for the 500 kA aluminum electrolysis cell.The configuration parameters,such as side riser entry ratio,numbe...Various busbar configurations were built and modeled by the custom code based on the commercial package ANSYS for the 500 kA aluminum electrolysis cell.The configuration parameters,such as side riser entry ratio,number of cathode bars connected to each riser,vertical location of side cathode busbar and short side cathode busbar,distance between rows of cells in potline,the number of neighboring cells,ratio of compensation busbar carried passing under cell and its horizontal location under cell along with large magnetohydrodynamic(MHD) computation based on the custom evaluation function were simulated and discussed.The results show that a cell with riser entry ratio of 11:9:8:9:11 and cathode busbar located at the level of aluminum solution,50% upstream cathode current passing under cell for magnetic field compensation,the distance between rows of 50 m is more stable.展开更多
A discontinuity of magnetic circuits according to the end effect is generated in the permanent magnet linear synchronous motor （PMLSM）. Due to the unbalanced back electro-motive force （EMF） and impedance produced,...A discontinuity of magnetic circuits according to the end effect is generated in the permanent magnet linear synchronous motor （PMLSM）. Due to the unbalanced back electro-motive force （EMF） and impedance produced, unbalanced current is generated. The cireulatin8 current, which is caused by a decrease in the thrust, is generated by the unbalanced current. The optimal design of auxiliary-teeth at the end of the mover was carried out to solve the unbalance of phase by using design of experiment （DOE）, and compared with the basic model through finite element analysis （FEA）. As a result, the auxiliary-teeth model compensates for the decrease of thrust caused by the unbalanced phase. Also, this model is proven to reduce the detent force by the vibration and noise of the PMLSM and copper loss caused by the circulating current.展开更多
To investigate the differences and the development trends of the 400 kA aluminum reduction cell, four representative cells were deeply analyzed. By using numerical simulation methods in ANSYS software, the structure p...To investigate the differences and the development trends of the 400 kA aluminum reduction cell, four representative cells were deeply analyzed. By using numerical simulation methods in ANSYS software, the structure parameters were firstly compared, and then three-dimensional models of electric-magnetic-flow field were built and solved with finite element method(FEM). The comparison of the structures reveals that the cell bodies are similar while the current flow path and distribution ratio of bus bars are different. It appears that most of the current(70%-80%) in side A are used as the magnetic field compensation current and flow through two ends. The numerical simulation results indicate that the distributions of magnetic fields are different but all satisfy with the magnetohydrodynamics(MHD) stabilization, and the flow patterns are all two or multi vortexes with appropriate velocities. The comparison shows that all studied cells can satisfy with the physical field requirement, and the commercial applications also verify that the 400 kA cells have become the product of the mature and world's leading technology.展开更多
基金Project(20010533009) supported by the Specialized Research Fund for the Doctoral Program of Higher Education of China
文摘Various busbar configurations were built and modeled by the custom code based on the commercial package ANSYS for the 500 kA aluminum electrolysis cell.The configuration parameters,such as side riser entry ratio,number of cathode bars connected to each riser,vertical location of side cathode busbar and short side cathode busbar,distance between rows of cells in potline,the number of neighboring cells,ratio of compensation busbar carried passing under cell and its horizontal location under cell along with large magnetohydrodynamic(MHD) computation based on the custom evaluation function were simulated and discussed.The results show that a cell with riser entry ratio of 11:9:8:9:11 and cathode busbar located at the level of aluminum solution,50% upstream cathode current passing under cell for magnetic field compensation,the distance between rows of 50 m is more stable.
基金supported by the Second Stage of Brain Korea 21 Projects and Changwon National University in 2009-2010
文摘A discontinuity of magnetic circuits according to the end effect is generated in the permanent magnet linear synchronous motor （PMLSM）. Due to the unbalanced back electro-motive force （EMF） and impedance produced, unbalanced current is generated. The cireulatin8 current, which is caused by a decrease in the thrust, is generated by the unbalanced current. The optimal design of auxiliary-teeth at the end of the mover was carried out to solve the unbalance of phase by using design of experiment （DOE）, and compared with the basic model through finite element analysis （FEA）. As a result, the auxiliary-teeth model compensates for the decrease of thrust caused by the unbalanced phase. Also, this model is proven to reduce the detent force by the vibration and noise of the PMLSM and copper loss caused by the circulating current.
基金Projects(51104187,51274241,61321003) supported by the National Natural Science Foundation of ChinaProject(20100162120008) supported by Doctoral Fund of Ministry of Education of China
文摘To investigate the differences and the development trends of the 400 kA aluminum reduction cell, four representative cells were deeply analyzed. By using numerical simulation methods in ANSYS software, the structure parameters were firstly compared, and then three-dimensional models of electric-magnetic-flow field were built and solved with finite element method(FEM). The comparison of the structures reveals that the cell bodies are similar while the current flow path and distribution ratio of bus bars are different. It appears that most of the current(70%-80%) in side A are used as the magnetic field compensation current and flow through two ends. The numerical simulation results indicate that the distributions of magnetic fields are different but all satisfy with the magnetohydrodynamics(MHD) stabilization, and the flow patterns are all two or multi vortexes with appropriate velocities. The comparison shows that all studied cells can satisfy with the physical field requirement, and the commercial applications also verify that the 400 kA cells have become the product of the mature and world's leading technology.
