A new kind of optimal fuzzy PID controller is proposed, which contains two parts. One is an on line fuzzy inference system, and the other is a conventional PID controller. In the fuzzy inference system, three adjustab...A new kind of optimal fuzzy PID controller is proposed, which contains two parts. One is an on line fuzzy inference system, and the other is a conventional PID controller. In the fuzzy inference system, three adjustable factors x p, x i , and x d are introduced. Their functions are to further modify and optimize the result of the fuzzy inference so as to make the controller have the optimal control effect on a given object. The optimal values of these adjustable factors are determined based on the ITAE criterion and the Nelder and Mead′s flexible polyhedron search algorithm. This optimal fuzzy PID controller has been used to control the executive motor of the intelligent artificial leg designed by the authors. The result of computer simulation indicates that this controller is very effective and can be widely used to control different kinds of objects and processes.展开更多
Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown o...Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown of work rolls was established using finite difference method to study roll's thermal deformation.Based on simulation results,the influences of control-efficiency factors on thermal crown are presented and the thermal crown of work rolls is analyzed after taking sub-cooling of sprinkling beam into consideration.It has been found that the control-efficiency factor of any position on the roll's surface is linear function of the temperature and the control ability of water temperature is stronger than other control parameters.In addition,the verification of the model has been carried out based on the producing technology data in some factories and the numerical simulation results coincide well with the experimental data.Therefore,this work has important value for on-line control of roll's crown in cold rolling.展开更多
In order to improve the trajectory tracking precision and reduce the synchronization error of a 6-DOF lightweight robot, nonlinear proportion-deviation (N-PD) cross-coupling synchronization control strategy based on...In order to improve the trajectory tracking precision and reduce the synchronization error of a 6-DOF lightweight robot, nonlinear proportion-deviation (N-PD) cross-coupling synchronization control strategy based on adjacent coupling error analysis is presented. The mathematical models of the robot, including kinematic model, dynamic model and spline trajectory planing, are established and verified. Since it is difficult to describe the real-time contour error of the robot for complex trajectory, the adjacent coupling error is analyzed to solve the problem. Combined with nonlinear control and coupling performance of the robot, N-PD cross-coupling synchronization controller is designed and validated by simulation analysis. A servo control experimental system which mainly consists of laser tracking system, the robot mechanical system and EtherCAT based servo control system is constructed. The synchronization error is significantly decreased and the maximum trajectory error is reduced from 0.33 mm to 0.1 mm. The effectiveness of the control algorithm is validated by the experimental results, thus the control strategy can improve the robot's trajectory tracking precision significantly.展开更多
A novel 6-PSS flexible parallel mechanism was presented,which employed wide-range flexure hinges as passive joints.The proposed mechanism features micron level positioning accuracy over cubic centimeter scale workspac...A novel 6-PSS flexible parallel mechanism was presented,which employed wide-range flexure hinges as passive joints.The proposed mechanism features micron level positioning accuracy over cubic centimeter scale workspace.A three-layer back-propagation(BP) neural network was utilized to the kinematics analysis,in which learning samples containing 1 280 groups of data based on stiffness-matrix method were used to train the BP model.The kinematics performance was accurately calculated by using the constructed BP model with 19 hidden nodes.Compared with the stiffness model,the simulation and numerical results validate that BP model can achieve millisecond level computation time and micron level calculation accuracy.The concept and approach outlined can be extended to a variety of applications.展开更多
Rolling force for strip casting of 1Cr17 ferritic stainless steel was predicted using theoretical model and artificial intelligence.Solution zone was classified into two parts by kiss point position during casting str...Rolling force for strip casting of 1Cr17 ferritic stainless steel was predicted using theoretical model and artificial intelligence.Solution zone was classified into two parts by kiss point position during casting strip.Navier-Stokes equation in fluid mechanics and stream function were introduced to analyze the rheological property of liquid zone and mushy zone,and deduce the analytic equation of unit compression stress distribution.The traditional hot rolling model was still used in the solid zone.Neural networks based on feedforward training algorithm in Bayesian regularization were introduced to build model for kiss point position.The results show that calculation accuracy for verification data of 94.67% is in the range of ±7.0%,which indicates that the predicting accuracy of this model is very high.展开更多
In the Raymond mill grinding processes,high-accuracy control for the current of Raymond mill is vital to enhance the product quality and production efficiency as well as cut down the consumption of spare parts.However...In the Raymond mill grinding processes,high-accuracy control for the current of Raymond mill is vital to enhance the product quality and production efficiency as well as cut down the consumption of spare parts.However,strong external disturbances,such as variations of ore hardness and ore size,always exist.It is not easy to make the current of Raymond mill constant due to these strong disturbances.Several control strategies have been proposed to control the grinding processes.However,most of them(such as PID and MPC)reject disturbances merely through feedback regulation and do not deal with the disturbances directly,which may lead to poor control performance when strong disturbances occur.To improve disturbance rejection performance,a control scheme based on PI and disturbance observer is proposed in this work.The scheme combines a feedforward compensation part based on disturbance observer and a feedback regulation part using PI.The test results illustrate that the proposed method can obtain remarkable superiority in disturbance rejection compared with PI method in the Raymond mill grinding processes.展开更多
To increase the machine accuracy by improving the stiffness of bearings,a preload was applied to bearings.A variable preload technology was necessary to perform machining processes in both low and high speed regions.A...To increase the machine accuracy by improving the stiffness of bearings,a preload was applied to bearings.A variable preload technology was necessary to perform machining processes in both low and high speed regions.An automatic variable preload device was fabricated using an eccentric mass.By installing the fabricated device on a spindle,the effect of the automatic variable preload device on the performance of the spindle was analyzed.In the results of the vibration measurement of the spindle,the vibration is increased by 20%-37% according to measurement points at the maximum rotation speed of 5 000 r/min.And,in the results of the noise measurement of the spindle,the spindle rotation speed is increased by about 1.9% and 1.5% at the front and side of the spindle,respectively.Based on the results of this analysis,an improved method that reduces such effects on the performance of the spindle is proposed.展开更多
文摘A new kind of optimal fuzzy PID controller is proposed, which contains two parts. One is an on line fuzzy inference system, and the other is a conventional PID controller. In the fuzzy inference system, three adjustable factors x p, x i , and x d are introduced. Their functions are to further modify and optimize the result of the fuzzy inference so as to make the controller have the optimal control effect on a given object. The optimal values of these adjustable factors are determined based on the ITAE criterion and the Nelder and Mead′s flexible polyhedron search algorithm. This optimal fuzzy PID controller has been used to control the executive motor of the intelligent artificial leg designed by the authors. The result of computer simulation indicates that this controller is very effective and can be widely used to control different kinds of objects and processes.
基金Project(2007BAF02B12)supported by the National Science Technology Support Program of ChinaProjects(E2011203090,E2012203028)supported by the Natural Science Foundation of Hebei Province,China
文摘Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown of work rolls was established using finite difference method to study roll's thermal deformation.Based on simulation results,the influences of control-efficiency factors on thermal crown are presented and the thermal crown of work rolls is analyzed after taking sub-cooling of sprinkling beam into consideration.It has been found that the control-efficiency factor of any position on the roll's surface is linear function of the temperature and the control ability of water temperature is stronger than other control parameters.In addition,the verification of the model has been carried out based on the producing technology data in some factories and the numerical simulation results coincide well with the experimental data.Therefore,this work has important value for on-line control of roll's crown in cold rolling.
基金Project(2015AA043003)supported by National High-technology Research and Development Program of ChinaProject(GY2016ZB0068)supported by Application Technology Research and Development Program of Heilongjiang Province,ChinaProject(SKLR201301A03)supported by Self-planned Task of State Key Laboratory of Robotics and System(Harbin Institute of Technology),China
文摘In order to improve the trajectory tracking precision and reduce the synchronization error of a 6-DOF lightweight robot, nonlinear proportion-deviation (N-PD) cross-coupling synchronization control strategy based on adjacent coupling error analysis is presented. The mathematical models of the robot, including kinematic model, dynamic model and spline trajectory planing, are established and verified. Since it is difficult to describe the real-time contour error of the robot for complex trajectory, the adjacent coupling error is analyzed to solve the problem. Combined with nonlinear control and coupling performance of the robot, N-PD cross-coupling synchronization controller is designed and validated by simulation analysis. A servo control experimental system which mainly consists of laser tracking system, the robot mechanical system and EtherCAT based servo control system is constructed. The synchronization error is significantly decreased and the maximum trajectory error is reduced from 0.33 mm to 0.1 mm. The effectiveness of the control algorithm is validated by the experimental results, thus the control strategy can improve the robot's trajectory tracking precision significantly.
基金Project(2002AA422260) supported by the National High Technology Research and Development Program of ChinaProject(2011-6) supported by CAST-HIT Joint Program,ChinaProject supported by Harbin Institute of Technology (HIT) Overseas Talents Introduction Program,China
文摘A novel 6-PSS flexible parallel mechanism was presented,which employed wide-range flexure hinges as passive joints.The proposed mechanism features micron level positioning accuracy over cubic centimeter scale workspace.A three-layer back-propagation(BP) neural network was utilized to the kinematics analysis,in which learning samples containing 1 280 groups of data based on stiffness-matrix method were used to train the BP model.The kinematics performance was accurately calculated by using the constructed BP model with 19 hidden nodes.Compared with the stiffness model,the simulation and numerical results validate that BP model can achieve millisecond level computation time and micron level calculation accuracy.The concept and approach outlined can be extended to a variety of applications.
基金Project(2004CB619108) supported by National Basic Research Program of China
文摘Rolling force for strip casting of 1Cr17 ferritic stainless steel was predicted using theoretical model and artificial intelligence.Solution zone was classified into two parts by kiss point position during casting strip.Navier-Stokes equation in fluid mechanics and stream function were introduced to analyze the rheological property of liquid zone and mushy zone,and deduce the analytic equation of unit compression stress distribution.The traditional hot rolling model was still used in the solid zone.Neural networks based on feedforward training algorithm in Bayesian regularization were introduced to build model for kiss point position.The results show that calculation accuracy for verification data of 94.67% is in the range of ±7.0%,which indicates that the predicting accuracy of this model is very high.
基金Projects(61504027,61573099)supported by the National Natural Science Foundation of ChinaProject(BK20140647)supported by the Natural Science Foundation of Jiangsu Province,ChinaProject supported by the Priority Academic Program Development of Jiangsu Higher Education Institutions,China
文摘In the Raymond mill grinding processes,high-accuracy control for the current of Raymond mill is vital to enhance the product quality and production efficiency as well as cut down the consumption of spare parts.However,strong external disturbances,such as variations of ore hardness and ore size,always exist.It is not easy to make the current of Raymond mill constant due to these strong disturbances.Several control strategies have been proposed to control the grinding processes.However,most of them(such as PID and MPC)reject disturbances merely through feedback regulation and do not deal with the disturbances directly,which may lead to poor control performance when strong disturbances occur.To improve disturbance rejection performance,a control scheme based on PI and disturbance observer is proposed in this work.The scheme combines a feedforward compensation part based on disturbance observer and a feedback regulation part using PI.The test results illustrate that the proposed method can obtain remarkable superiority in disturbance rejection compared with PI method in the Raymond mill grinding processes.
基金Project(2011-0027035) supported by the Basic Science Research Program through the National Research Foundation of Korea (NRF)funded by the Ministry of Education,Science and Technology,Korea
文摘To increase the machine accuracy by improving the stiffness of bearings,a preload was applied to bearings.A variable preload technology was necessary to perform machining processes in both low and high speed regions.An automatic variable preload device was fabricated using an eccentric mass.By installing the fabricated device on a spindle,the effect of the automatic variable preload device on the performance of the spindle was analyzed.In the results of the vibration measurement of the spindle,the vibration is increased by 20%-37% according to measurement points at the maximum rotation speed of 5 000 r/min.And,in the results of the noise measurement of the spindle,the spindle rotation speed is increased by about 1.9% and 1.5% at the front and side of the spindle,respectively.Based on the results of this analysis,an improved method that reduces such effects on the performance of the spindle is proposed.