Pre-knowledge of machined surface roughness is the key to improve whole machining efficiency and meanwhile reduce the expenditure in machining optical glass components.In order to predict the surface roughness in ultr...Pre-knowledge of machined surface roughness is the key to improve whole machining efficiency and meanwhile reduce the expenditure in machining optical glass components.In order to predict the surface roughness in ultrasonic vibration assisted grinding of brittle materials,the surface morphologies of grinding wheel were obtained firstly in the present work,the grinding wheel model was developed and the abrasive trajectories in ultrasonic vibration assisted grinding were also investigated,the theoretical model for surface roughness was developed based on the above analysis.The prediction model was developed by using Gaussian processing regression(GPR)due to the influence of brittle fracture on machined surface roughness.In order to validate both the proposed theoretical and GPR models,32sets of experiments of ultrasonic vibration assisted grinding of BK7optical glass were carried out.Experimental results show that the average relative errors of the theoretical model and GPR prediction model are13.11%and8.12%,respectively.The GPR prediction results can match well with the experimental results.展开更多
Surface roughness of quartz particles was determined by measuring the specific surface area of particles.The wettability characteristics of particles were determined by measuring the flotation rate using a laboratory ...Surface roughness of quartz particles was determined by measuring the specific surface area of particles.The wettability characteristics of particles were determined by measuring the flotation rate using a laboratory flotation cell.Experimental results show that the rod mill product has higher roughness than the ball mill product.For the particles with larger surface roughness,the flotation kinetics constant is also higher.Finally,empirical relationships between surface roughness(r) and the flotation kinetics constant(k) of quartz particles as k=A+Br+Cr0.5lnr+D/lnr+E/r and k=A+Br are presented,in which A,B,C,D and E are constants related to experimental conditions and mineralogical properties of mineral.展开更多
To determine mirror surface finishing conditions and efficient and economical superfinishing conditions for pure titanium and titanium alloys, an abrasive film is used when superfinishing is performed under varying co...To determine mirror surface finishing conditions and efficient and economical superfinishing conditions for pure titanium and titanium alloys, an abrasive film is used when superfinishing is performed under varying conditions. These conditions include the workpiece rotation speed, the oscillation speed, the contact pressure of the roller, the hardness of the roller, and the type of abrasive film. The superfinishing device is applied to polishing a thin and long cylindrical bar. A micro-finishing film and a lapping film were used as abrasive films. A1203 grains or SiC grains were used as abrasives. The surface roughness of a polished workpiece was measured using a stylus-type surface-roughness measuring instrument. As a result, the conditions to improve the polishing surface efficiently include high values for the workpiece rotation speed, oscillation speed and contact pressure. The roller hardness has no effect on the efficient polishing conditions. The mirror finish of a surface can be created using lapping film of 3 μm with Al2O3 grains after polishing to a steady surface roughness under the efficient polishing conditions.展开更多
基金国家自然科学基金(the National Natural Science Foundation of China under Grant No.60573069)国家教育部科学技术研究重点项目计划(the Key Scientific and Technical Research Project of Ministry of Education of China under Grant No.20602)+1 种基金河北省自然科学基金(the Natural Science Foundation of Hebei Province under Grant No.F2004000129)河北省教育厅科研计划重点项目(the Key Scientific Research Project of Department of Education of Hebei Province of China under Grant No.2005011D)
基金Project(51375119) supported by the National Natural Science Foundation of China
文摘Pre-knowledge of machined surface roughness is the key to improve whole machining efficiency and meanwhile reduce the expenditure in machining optical glass components.In order to predict the surface roughness in ultrasonic vibration assisted grinding of brittle materials,the surface morphologies of grinding wheel were obtained firstly in the present work,the grinding wheel model was developed and the abrasive trajectories in ultrasonic vibration assisted grinding were also investigated,the theoretical model for surface roughness was developed based on the above analysis.The prediction model was developed by using Gaussian processing regression(GPR)due to the influence of brittle fracture on machined surface roughness.In order to validate both the proposed theoretical and GPR models,32sets of experiments of ultrasonic vibration assisted grinding of BK7optical glass were carried out.Experimental results show that the average relative errors of the theoretical model and GPR prediction model are13.11%and8.12%,respectively.The GPR prediction results can match well with the experimental results.
文摘Surface roughness of quartz particles was determined by measuring the specific surface area of particles.The wettability characteristics of particles were determined by measuring the flotation rate using a laboratory flotation cell.Experimental results show that the rod mill product has higher roughness than the ball mill product.For the particles with larger surface roughness,the flotation kinetics constant is also higher.Finally,empirical relationships between surface roughness(r) and the flotation kinetics constant(k) of quartz particles as k=A+Br+Cr0.5lnr+D/lnr+E/r and k=A+Br are presented,in which A,B,C,D and E are constants related to experimental conditions and mineralogical properties of mineral.
基金work supported by the Second Stage of Brain Korea 21 Projects of Korea
文摘To determine mirror surface finishing conditions and efficient and economical superfinishing conditions for pure titanium and titanium alloys, an abrasive film is used when superfinishing is performed under varying conditions. These conditions include the workpiece rotation speed, the oscillation speed, the contact pressure of the roller, the hardness of the roller, and the type of abrasive film. The superfinishing device is applied to polishing a thin and long cylindrical bar. A micro-finishing film and a lapping film were used as abrasive films. A1203 grains or SiC grains were used as abrasives. The surface roughness of a polished workpiece was measured using a stylus-type surface-roughness measuring instrument. As a result, the conditions to improve the polishing surface efficiently include high values for the workpiece rotation speed, oscillation speed and contact pressure. The roller hardness has no effect on the efficient polishing conditions. The mirror finish of a surface can be created using lapping film of 3 μm with Al2O3 grains after polishing to a steady surface roughness under the efficient polishing conditions.
