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基于Archard模型与DEM仿真的高压辊磨机磨损演化规律研究与优化
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作者 范威 水沛 +1 位作者 谢传东 高霖 《金属矿山》 CAS 北大核心 2024年第6期173-180,共8页
高压辊磨机在破碎物料时,颗粒间的挤压和剪切会引起辊面的磨损。研究结合离散元方法(DEM)与Archard磨损模型,对表面网格进行了划分,并精确模拟了高压辊磨机柱钉的磨损形态。结果表明,磨损模拟结果与实测结果高度一致,即沿磨辊出现碗形磨... 高压辊磨机在破碎物料时,颗粒间的挤压和剪切会引起辊面的磨损。研究结合离散元方法(DEM)与Archard磨损模型,对表面网格进行了划分,并精确模拟了高压辊磨机柱钉的磨损形态。结果表明,磨损模拟结果与实测结果高度一致,即沿磨辊出现碗形磨损,中心区域最严重。对磨辊结构和进料装置的优化表明,在定辊端部增设挡板,可以有效解决柱钉的不均匀磨损和边缘漏料问题,实现了磨损离散系数的降低(下降75%)和挤压区料压的增加(增长28%),提升了辊压机的粉磨效率和柱钉的使用效率。该研究成果为优化传统高压辊磨机提供了思路。 展开更多
关键词 高压辊磨机 离散元仿真 动力学和机理 磨损优化
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Enhancement of wear resistance of Ti–6Al–4V alloy by picosecond laser surface micro texturing process 被引量:2
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作者 DINESH BABU P VIGNESH S +1 位作者 VIGNESH M BALAMURUGAN C 《Journal of Central South University》 SCIE EI CAS CSCD 2018年第8期1836-1848,共13页
A pulsed,picosecond Nd:YAG laser with a wavelength of 532 nm is used to texture the surface of grade 5 titanium alloy(Ti–6Al–4V)for minimizing its wear rate.The wear properties of the base samples and laser surface ... A pulsed,picosecond Nd:YAG laser with a wavelength of 532 nm is used to texture the surface of grade 5 titanium alloy(Ti–6Al–4V)for minimizing its wear rate.The wear properties of the base samples and laser surface textured samples are analyzed by conducting wear tests under a sliding condition using pin-on-disk equipment.The wear tests are conducted based on the Box–Benhken design,and the interaction of the process parameters is analyzed using response surface methodology.The wear analysis is conducted by varying the load,rotating speed of the disc,and track diameter at room temperature with a sliding distance of 1500 m.The results demonstrate that the laser textured surfaces exhibited a lower coefficient of friction and good anti-wear properties as compared with the non-textured surfaces.A regression model is developed for the wear analysis of titanium alloy using the analysis of variance technique.It is also observed from the analysis that the applied load and sliding distance are the parameters that have the greatest effect on the wear behavior followed by the wear track diameter.The optimum operating conditions have been suggested based on the results obtained from the numerical optimization approach. 展开更多
关键词 titanium alloy surface texturing Box–Benhken design WEAR coefficient of friction optimization
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Optimal rotor wear design in hypotrochoidal gear pump using genetic algorithm 被引量:9
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作者 KWON Soon-man KIM Chang-Hyun SHIN Joong-ho 《Journal of Central South University》 SCIE EI CAS 2011年第3期718-725,共8页
The wear rate between the rotors of a hypotrochoidal gear pump is characterized.Using the knowledge of shape design on the rotors,the contact stresses without hydrodynamic effect between the rotor teeth were evaluated... The wear rate between the rotors of a hypotrochoidal gear pump is characterized.Using the knowledge of shape design on the rotors,the contact stresses without hydrodynamic effect between the rotor teeth were evaluated through the calculation of the Hertzian contact stress.Based on the above results and the sliding velocity between the rotors,a genetic algorithm (GA) was used as an optimization technique forminimizing the wear rate proportional factor (WRPF).The result shows that the wear rate or the WRPF can be reduced considerably,e.g.approximately 12.8%,throughout the optimization using GA. 展开更多
关键词 gerotor hypotrochoidal gear pump Hertzian contact stress wear rate proportional factor genetic algorithm
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