Low-temperature sintering and properties of LTCC （low temperature co-fired ceramics） materials based on CaO-BaO-Al2O3-B2O3-SiO2 glass and various fillers such as Al2O3, silica glass, christobalite, AlN, ZrO2, MgO-Si...Low-temperature sintering and properties of LTCC （low temperature co-fired ceramics） materials based on CaO-BaO-Al2O3-B2O3-SiO2 glass and various fillers such as Al2O3, silica glass, christobalite, AlN, ZrO2, MgO-SiO2, TiO2 were investigated. The results show that densification, crystallization, microstructures and dielectric properties of the composites are found to strongly depend on the type of filler. The densification process of glass/ceramic composites with various fillers is mainly from 600 ℃ to 925 ℃, and the initial compacting temperature of samples is 600 ℃. The initial rapid densification of samples starts at its glass softening temperature. LTCC compositions containing Al2O3, silica glass, AlN and MgO-SiO2 fillers start to have the crystallization peaks at 890, 903, 869 and 844 ℃, respectively. The crystallization peaks are believed as correlated to the crystallization of CaAl2SiO8, β-SiO2, Ca2Al2SiO7 and β-SiO2. The composite ceramic with Al2O3, silica glass and TiO2 ceramic have a better dense structure and better smooth fracture surface. Sample for Al2O3 has the lowest dielectric loss tanδ value of 0.00091, whereas the sample for MgO.SiO, has the highest dielectric loss tanδ value of 0.02576. The sample for TiO2 has the highest dielectric constant value of 14.46, whereas the sample for AIN has the lowest dielectric constant value of 4.61.展开更多
Glasses based on ZnO-Bi_2O_3-B_2O_3 system are expected to be a new kind of sealing glasses because of their low melting temperature and other properties.In order to reveal the effect of B_2O_3 on the rheological beha...Glasses based on ZnO-Bi_2O_3-B_2O_3 system are expected to be a new kind of sealing glasses because of their low melting temperature and other properties.In order to reveal the effect of B_2O_3 on the rheological behavior of ZnO-Bi_2O_3-B_2O_3 system glass melt,the properties of viscosity,thermal expansion,fluxion property and wetting process between cylinder samples and stainless steel were investigated with the rotating crucible viscometer,dilato meter and high-temperature microscope.The structure of sintered glass samples was investigated with scanning electron microscope.The results show that the B_2O_3 content increasing in B_1-B_3 at the given temperature between 400 ℃ and 500 ℃ leads to the increasing of the sample viscosity.When the amount of B_2O_3 increases from 5.24%to 9.24%(mass fraction),the coefficients of thermal expansion of glass samples decrease smoothly from 10.94×10^(-6) to10.71×10^(-6) and 10.38×10^(-6) ℃^(-1) respectively.In the case of sealing temperature,its value increases from 453 ℃ to 494 ℃.ZnO-Bi_2O_3-B_2O_3 system low-melting glass powder sintering was with viscous liquid to participate,which could make the densification of glass sample more effective and more efficient.With the content of B_2O_3 increasing,the wetting angle between the glasses samples and stainless steel could also increase,and the resulting appropriate sealing temperature range is 460-490 ℃.展开更多
CaO-B203-SiO2 （CBS） glass powders are prepared by conventional glass melting method at different melting temperatures whose properties and microstructures are characterized by X-ray diffraction （XRD） and scanning ...CaO-B203-SiO2 （CBS） glass powders are prepared by conventional glass melting method at different melting temperatures whose properties and microstructures are characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. It is found that there are SiO2 and some unknown phases in CBS glass melting liquid from 1 300 ℃ to 1 500 ℃ and the amount of these phases decreases with the increase of the melting temperature. The CBS glass melted at 1 450 ℃ could be sintered from 830 ℃ to 930 ℃ and the bulk densities of the samples are all higher than 2.4 g/cm^3. From the points of the properties and energy conservation, the melting temperature of 1 450 ℃ is the optimal melting temperature. The glass ceramic sintered at 850 ℃ exhibits better dielectric properties： er=6.33, tan6=2.2×10^-3 at 10 GHz, and the major phases of the samples are CaSiO3, CaB2O4 and SiO2.展开更多
Waste cathode ray tube(CRT)funnel glass(FG)is an important part in the disposal of electrical and electronic waste(e-waste).A novel approach for efficient lead extraction and glass-ceramics synthesized from waste FG t...Waste cathode ray tube(CRT)funnel glass(FG)is an important part in the disposal of electrical and electronic waste(e-waste).A novel approach for efficient lead extraction and glass-ceramics synthesized from waste FG through collaboratively smelting FG with coal fly ash(CFA)is proposed.Glass-ceramics materials with 40 wt%-80 wt%FG additions were produced under sintering temperatures of 900-1000℃.The microstructure and phase composition of the produced glass-ceramics were studied using X-ray diffraction(XRD)and scanning electron microscopy(SEM).The density,water absorption,Vicker hardness,chemical resistance and heavy metal leaching characteristics of the glassceramics were measured.The experimental results indicate that the samples can be crystallized at sintering temperatures of 900-1000℃.An elevated sintering temperature is favorable for enhancing the degree of crystallization,while the crystallization process is inhibited at excessively high temperatures.Increasing FG addition can lead to the transformation of the main crystalline phase from diopside to gehlenite.Well-crystallized crystals were generated in the specimens with 50 wt%-70 wt%FG additions.The samples with 40 wt%,50 wt%,60 wt%,70 wt%,80 wt%FG addition exhibit the optimal chemical and physical properties at 975,925,950,925 and 900℃,respectively.Overall results demonstrate that this study provides a feasible strategy for reliably detoxifying and reusing waste FG and CFA.展开更多
ZrO2 was added into CaO-Al2O3-SiO2 glass-ceramics and the effect of ZrO2 on sintering and crystallization of CaO-Al2O3-SiO2 glass ceramics was investigated. The results show that the sintering shrinkage ratio of glass...ZrO2 was added into CaO-Al2O3-SiO2 glass-ceramics and the effect of ZrO2 on sintering and crystallization of CaO-Al2O3-SiO2 glass ceramics was investigated. The results show that the sintering shrinkage ratio of glass particles decreases with the increase of the content of ZrO2. ZrO2 has an unfavourable effect on sintering shrinkage ratio of glass particles. The sintering shrinkage ratio of glass particles increases with the increase of sintering temperature. The increase of sintering temperature favors the decrease of the liquid phase viscosity of glass particles. ZrO2 has little effect on crystallization of main crystalline phase （β-wollastonite）. However, it promotes the crystallization at relatively low temperature.展开更多
基金Project supported by the Priority Academic Program Development(PAPD)of Jiangsu Higher Education Institutions ChinaProject(CXZZ12_0415) supported by Innovation Foundation for Graduate Students of Jiangsu Province ChinaProject(IRT1146) supported by Changjiang Scholars and Innovative Research Team in University(PCSIRT),China
文摘Low-temperature sintering and properties of LTCC （low temperature co-fired ceramics） materials based on CaO-BaO-Al2O3-B2O3-SiO2 glass and various fillers such as Al2O3, silica glass, christobalite, AlN, ZrO2, MgO-SiO2, TiO2 were investigated. The results show that densification, crystallization, microstructures and dielectric properties of the composites are found to strongly depend on the type of filler. The densification process of glass/ceramic composites with various fillers is mainly from 600 ℃ to 925 ℃, and the initial compacting temperature of samples is 600 ℃. The initial rapid densification of samples starts at its glass softening temperature. LTCC compositions containing Al2O3, silica glass, AlN and MgO-SiO2 fillers start to have the crystallization peaks at 890, 903, 869 and 844 ℃, respectively. The crystallization peaks are believed as correlated to the crystallization of CaAl2SiO8, β-SiO2, Ca2Al2SiO7 and β-SiO2. The composite ceramic with Al2O3, silica glass and TiO2 ceramic have a better dense structure and better smooth fracture surface. Sample for Al2O3 has the lowest dielectric loss tanδ value of 0.00091, whereas the sample for MgO.SiO, has the highest dielectric loss tanδ value of 0.02576. The sample for TiO2 has the highest dielectric constant value of 14.46, whereas the sample for AIN has the lowest dielectric constant value of 4.61.
基金Project(2012BAA08B04)supported by the National“Twelfth Five-Year”Plan for Science&Technology Support of China
文摘Glasses based on ZnO-Bi_2O_3-B_2O_3 system are expected to be a new kind of sealing glasses because of their low melting temperature and other properties.In order to reveal the effect of B_2O_3 on the rheological behavior of ZnO-Bi_2O_3-B_2O_3 system glass melt,the properties of viscosity,thermal expansion,fluxion property and wetting process between cylinder samples and stainless steel were investigated with the rotating crucible viscometer,dilato meter and high-temperature microscope.The structure of sintered glass samples was investigated with scanning electron microscope.The results show that the B_2O_3 content increasing in B_1-B_3 at the given temperature between 400 ℃ and 500 ℃ leads to the increasing of the sample viscosity.When the amount of B_2O_3 increases from 5.24%to 9.24%(mass fraction),the coefficients of thermal expansion of glass samples decrease smoothly from 10.94×10^(-6) to10.71×10^(-6) and 10.38×10^(-6) ℃^(-1) respectively.In the case of sealing temperature,its value increases from 453 ℃ to 494 ℃.ZnO-Bi_2O_3-B_2O_3 system low-melting glass powder sintering was with viscous liquid to participate,which could make the densification of glass sample more effective and more efficient.With the content of B_2O_3 increasing,the wetting angle between the glasses samples and stainless steel could also increase,and the resulting appropriate sealing temperature range is 460-490 ℃.
基金Project(2007AA03Z0455) supported by the National High Technology Research and Development Program of ChinaProject(BE2010194) supported by Science&Technology Pillar Program of Jiangsu Province, China+1 种基金Project(KF201103) supported by the State Key Laboratory of New Ceramic and Fine Processing, Tsinghua University, ChinaProject supported by the Priority Academic Development of Jiangsu Higher Education Institutions, China
文摘CaO-B203-SiO2 （CBS） glass powders are prepared by conventional glass melting method at different melting temperatures whose properties and microstructures are characterized by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. It is found that there are SiO2 and some unknown phases in CBS glass melting liquid from 1 300 ℃ to 1 500 ℃ and the amount of these phases decreases with the increase of the melting temperature. The CBS glass melted at 1 450 ℃ could be sintered from 830 ℃ to 930 ℃ and the bulk densities of the samples are all higher than 2.4 g/cm^3. From the points of the properties and energy conservation, the melting temperature of 1 450 ℃ is the optimal melting temperature. The glass ceramic sintered at 850 ℃ exhibits better dielectric properties： er=6.33, tan6=2.2×10^-3 at 10 GHz, and the major phases of the samples are CaSiO3, CaB2O4 and SiO2.
基金Project(2020GDASYL-20200103101)supported by the GDAS’Project of Science and Technology Development,ChinaProject(2020A1515010729)supported by the Natural Science Foundation of Guangdong Province,ChinaProject(2018YFC1902004)supported by the National Key R&D Program of China。
文摘Waste cathode ray tube(CRT)funnel glass(FG)is an important part in the disposal of electrical and electronic waste(e-waste).A novel approach for efficient lead extraction and glass-ceramics synthesized from waste FG through collaboratively smelting FG with coal fly ash(CFA)is proposed.Glass-ceramics materials with 40 wt%-80 wt%FG additions were produced under sintering temperatures of 900-1000℃.The microstructure and phase composition of the produced glass-ceramics were studied using X-ray diffraction(XRD)and scanning electron microscopy(SEM).The density,water absorption,Vicker hardness,chemical resistance and heavy metal leaching characteristics of the glassceramics were measured.The experimental results indicate that the samples can be crystallized at sintering temperatures of 900-1000℃.An elevated sintering temperature is favorable for enhancing the degree of crystallization,while the crystallization process is inhibited at excessively high temperatures.Increasing FG addition can lead to the transformation of the main crystalline phase from diopside to gehlenite.Well-crystallized crystals were generated in the specimens with 50 wt%-70 wt%FG additions.The samples with 40 wt%,50 wt%,60 wt%,70 wt%,80 wt%FG addition exhibit the optimal chemical and physical properties at 975,925,950,925 and 900℃,respectively.Overall results demonstrate that this study provides a feasible strategy for reliably detoxifying and reusing waste FG and CFA.
文摘ZrO2 was added into CaO-Al2O3-SiO2 glass-ceramics and the effect of ZrO2 on sintering and crystallization of CaO-Al2O3-SiO2 glass ceramics was investigated. The results show that the sintering shrinkage ratio of glass particles decreases with the increase of the content of ZrO2. ZrO2 has an unfavourable effect on sintering shrinkage ratio of glass particles. The sintering shrinkage ratio of glass particles increases with the increase of sintering temperature. The increase of sintering temperature favors the decrease of the liquid phase viscosity of glass particles. ZrO2 has little effect on crystallization of main crystalline phase （β-wollastonite）. However, it promotes the crystallization at relatively low temperature.
