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镍基单晶高温合金定向凝固雀斑形成机理研究
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作者 吴怀洲 玄伟东 +4 位作者 张翔宇 段方苗 任兴孚 马德新 任忠鸣 《热加工工艺》 北大核心 2025年第3期120-124,共5页
对单晶高温合金熔模组铸件定向凝固过程中产生的雀斑缺陷进行了实验研究和理论分析。结果表明,雀斑缺陷容易出现在铸件的加热侧,组织中存在较多取向随机的等轴晶晶粒,平均尺寸为340μm;并且试样从背阴侧到加热侧再到雀斑区域,共晶含量... 对单晶高温合金熔模组铸件定向凝固过程中产生的雀斑缺陷进行了实验研究和理论分析。结果表明,雀斑缺陷容易出现在铸件的加热侧,组织中存在较多取向随机的等轴晶晶粒,平均尺寸为340μm;并且试样从背阴侧到加热侧再到雀斑区域,共晶含量逐渐增多,分别为1.21%、2.53%和5.41%。分析认为在熔模组铸造过程中铸件处于不对称的温度场下,受温度梯度下的区熔现象(TGZM效应)的影响,铸件加热侧的糊状区形成溶质富集,使加热侧枝晶的元素偏析程度大于背阴侧枝晶,增加了铸件加热侧熔体发生对流的倾向性,促进了雀斑缺陷在加热侧形成。 展开更多
关键词 高温合金 雀斑 定向凝固 温度场 熔模组
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Optimization analysis of track comprehensive quality in micro-plasma cladding process 被引量:1
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作者 ZHOU Chen TIAN Wen-hua +2 位作者 ZHANG Qiao-xin LI Xue-wu TANG Ming-kai 《Journal of Central South University》 SCIE EI CAS CSCD 2018年第10期2309-2319,共11页
The purpose was to clarify the relationship between the main process parameters of micro-plasma cladding and the comprehensive quality(geometry,microstructure and wear rate of cladding track).Self-fluxing ferrous allo... The purpose was to clarify the relationship between the main process parameters of micro-plasma cladding and the comprehensive quality(geometry,microstructure and wear rate of cladding track).Self-fluxing ferrous alloy powders were fabricated on Q235 substrate.Based on the uniform design,the distribution of the experimental samples was designed reasonably in the sample space,which greatly improved efficiency and reduced costs.After a series of microstructural characterization,there was no difference in the phase composition of all samples,but the average grain size had a significant difference,which resulted in the change of wear rate.And the relationship among micro-hardness,average grain size and wear rate of the track had also been investigated.Subsequently,an optimization model was established and the optimal process parameters were obtained with excellent wear rate under the geometric constraints.The correctness of optimization model was verified by experiments. 展开更多
关键词 plasma cladding optimization model GEOMETRY MICROSTRUCTURE wear rate uniform design
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