The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of ...The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of 25 on the platform of DEFORM 2D successfully. From the compression experimental results, the flow stress model of this Al alloy is obtained which could be the constitutive equation in the simulation of low-temperature high-speed extrusion process. From the numerical simulation results, there is a higher strain concentration at the entrance of the die and the exit temperature reaches up to 522 ℃ in low-temperature high-speed extrusion, which approaches to the quenching temperature of the 6063 Al alloy. The results show that the low-temperature high-speed extrusion method as a promsing one can reduce energy consumption effectively.展开更多
Several parameter identification methods of thermal response test were evaluated through numerical and experimental study.A three-dimensional finite-volume numerical model was established under the assumption that the...Several parameter identification methods of thermal response test were evaluated through numerical and experimental study.A three-dimensional finite-volume numerical model was established under the assumption that the soil thermal conductivity had been known in the simulation of thermal response test.The thermal response curve was firstly obtained through numerical calculation.Then,the accuracy of the numerical model was verified with measured data obtained through a thermal response test.Based on the numerical and experimental thermal response curves,the thermal conductivity of the soil was calculated by different parameter identification methods.The calculated results were compared with the assumed value and then the accuracy of these methods was evaluated.Furthermore,the effects of test time,variable data quality,borehole radius,initial ground temperature,and heat injection rate were analyzed.The results show that the method based on cylinder-source model has a low precision and the identified thermal conductivity decreases with an increase in borehole radius.For parameter estimation,the measuring accuracy of the initial temperature of the deep ground soil has greater effect on identified thermal conductivity.展开更多
The exothermic efficiency of microwave heating an electrolyte/water solution is remarkably high due to the dielectric heating by orientation polarization of water and resistance heating by the Joule process occurred s...The exothermic efficiency of microwave heating an electrolyte/water solution is remarkably high due to the dielectric heating by orientation polarization of water and resistance heating by the Joule process occurred simultaneously compared with pure water.A three-dimensional finite element numerical model of multi-feed microwave heating industrial liquids continuously flowing in a meter-scale circular tube is presented.The temperature field inside the applicator tube in the cavity is solved by COMSOL Multiphysics and professional programming to describe the momentum,energy and Maxwell's equations.The evaluations of the electromagnetic field,the temperature distribution and the velocity field are simulated for the fluids dynamically heated by singleand multi-feed microwave system,respectively.Both the pilot experimental investigations and numerical results of microwave with single-feed heating for fluids with different effective permittivity and flow rates show that the presented numerical modeling makes it possible to analyze dynamic process of multi-feed microwave heating the industrial liquid.The study aids in enhancing the understanding and optimizing of dynamic process in the use of multi-feed microwave heating industrial continuous flow for a variety of material properties and technical parameters.展开更多
Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown o...Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown of work rolls was established using finite difference method to study roll's thermal deformation.Based on simulation results,the influences of control-efficiency factors on thermal crown are presented and the thermal crown of work rolls is analyzed after taking sub-cooling of sprinkling beam into consideration.It has been found that the control-efficiency factor of any position on the roll's surface is linear function of the temperature and the control ability of water temperature is stronger than other control parameters.In addition,the verification of the model has been carried out based on the producing technology data in some factories and the numerical simulation results coincide well with the experimental data.Therefore,this work has important value for on-line control of roll's crown in cold rolling.展开更多
基金Project(2008A09030004) supported by the Major Science and Technology Project of Guangdong Province,ChinaProject(30815009) supported by the Foundation of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body
文摘The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of 25 on the platform of DEFORM 2D successfully. From the compression experimental results, the flow stress model of this Al alloy is obtained which could be the constitutive equation in the simulation of low-temperature high-speed extrusion process. From the numerical simulation results, there is a higher strain concentration at the entrance of the die and the exit temperature reaches up to 522 ℃ in low-temperature high-speed extrusion, which approaches to the quenching temperature of the 6063 Al alloy. The results show that the low-temperature high-speed extrusion method as a promsing one can reduce energy consumption effectively.
基金Project(xjj20100078) supported by the Fundamental Research Funds for the Central Universities in China
文摘Several parameter identification methods of thermal response test were evaluated through numerical and experimental study.A three-dimensional finite-volume numerical model was established under the assumption that the soil thermal conductivity had been known in the simulation of thermal response test.The thermal response curve was firstly obtained through numerical calculation.Then,the accuracy of the numerical model was verified with measured data obtained through a thermal response test.Based on the numerical and experimental thermal response curves,the thermal conductivity of the soil was calculated by different parameter identification methods.The calculated results were compared with the assumed value and then the accuracy of these methods was evaluated.Furthermore,the effects of test time,variable data quality,borehole radius,initial ground temperature,and heat injection rate were analyzed.The results show that the method based on cylinder-source model has a low precision and the identified thermal conductivity decreases with an increase in borehole radius.For parameter estimation,the measuring accuracy of the initial temperature of the deep ground soil has greater effect on identified thermal conductivity.
基金Project(KKSY201503006)supported by Scientific Research Foundation of Kunming University of Science and Technology,ChinaProject(2014FD009)supported by the Applied Basic Research Foundation(Youth Program)of ChinaProject(51090385)supported by the National Natural Science Foundation of China
文摘The exothermic efficiency of microwave heating an electrolyte/water solution is remarkably high due to the dielectric heating by orientation polarization of water and resistance heating by the Joule process occurred simultaneously compared with pure water.A three-dimensional finite element numerical model of multi-feed microwave heating industrial liquids continuously flowing in a meter-scale circular tube is presented.The temperature field inside the applicator tube in the cavity is solved by COMSOL Multiphysics and professional programming to describe the momentum,energy and Maxwell's equations.The evaluations of the electromagnetic field,the temperature distribution and the velocity field are simulated for the fluids dynamically heated by singleand multi-feed microwave system,respectively.Both the pilot experimental investigations and numerical results of microwave with single-feed heating for fluids with different effective permittivity and flow rates show that the presented numerical modeling makes it possible to analyze dynamic process of multi-feed microwave heating the industrial liquid.The study aids in enhancing the understanding and optimizing of dynamic process in the use of multi-feed microwave heating industrial continuous flow for a variety of material properties and technical parameters.
基金Project(2007BAF02B12)supported by the National Science Technology Support Program of ChinaProjects(E2011203090,E2012203028)supported by the Natural Science Foundation of Hebei Province,China
文摘Aiming at accuracy control of the thermal crown of work rolls in cold rolling,new parameters such as regulation domain and control-efficiency factors were proposed and a numerical analysis model of the thermal crown of work rolls was established using finite difference method to study roll's thermal deformation.Based on simulation results,the influences of control-efficiency factors on thermal crown are presented and the thermal crown of work rolls is analyzed after taking sub-cooling of sprinkling beam into consideration.It has been found that the control-efficiency factor of any position on the roll's surface is linear function of the temperature and the control ability of water temperature is stronger than other control parameters.In addition,the verification of the model has been carried out based on the producing technology data in some factories and the numerical simulation results coincide well with the experimental data.Therefore,this work has important value for on-line control of roll's crown in cold rolling.
