This work aims at selecting optimal operating variables to obtain the minimum specific energy(SE) in sawing of rocks.A particular granite was sampled and sawn by a fully automated circular diamond sawblades.The periph...This work aims at selecting optimal operating variables to obtain the minimum specific energy(SE) in sawing of rocks.A particular granite was sampled and sawn by a fully automated circular diamond sawblades.The peripheral speed,the traverse speed,the cut depth and the flow rate of cooling fluid were selected as the operating variables.Taguchi approach was adopted as a statistical design of experimental technique for optimization studies.The results were evaluated based on the analysis of variance and signal-to-noise ratio(S/N ratio).Statistically significant operating variables and their percentage contribution to the process were also determined.Additionally,a statistical model was developed to demonstrate the relationship between SE and operating variables using regression analysis and the model was then verified.It was found that the optimal combination of operating variables for minimum SE is the peripheral speed of 25 m/s,the traverse speed of 70 cm/min,the cut depth of 2 cm and the flow rate of cooling fluid of 100 mL/s.The cut depth and traverse speed were statistically determined as the significant operating variables affecting the SE,respectively.Furthermore,the regression model results reveal that the predictive model has a high applicability for practical applications.展开更多
Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and t...Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106 ?m were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37% and 17.72% after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.展开更多
Based on mineral component and in-situ vane shear strength of deep-sea sediment, four kinds of simulative soils were prepared by mixing different bentonites with water in order to find the best simulative soil for the...Based on mineral component and in-situ vane shear strength of deep-sea sediment, four kinds of simulative soils were prepared by mixing different bentonites with water in order to find the best simulative soil for the deep-sea sediment collected from the Pacific C-C area. Shear creep characteristics of the simulative soil were studied by shear creep test and shear creep parameters were determined by Burgers creep model. Research results show that the shear creep curves of the simulative soil can be divided into transient creep, unstable creep and stable creep, where the unstable creep stage is very short due to its high water content. The shear creep parameters increase with compressive stress and change slightly or fluctuate to approach a constant value with shear stress, and thus average creep parameters under the same compressive stress are used as the creep parameters of the simulative soil. Traction of the deep-sea mining machine walking at a constant velocity can be calculated by the shear creep constitutive equation of the deep-sea simulative soil, which provides a theoretical basis for safe operation and optimal design of the deep-sea mining machine.展开更多
文摘This work aims at selecting optimal operating variables to obtain the minimum specific energy(SE) in sawing of rocks.A particular granite was sampled and sawn by a fully automated circular diamond sawblades.The peripheral speed,the traverse speed,the cut depth and the flow rate of cooling fluid were selected as the operating variables.Taguchi approach was adopted as a statistical design of experimental technique for optimization studies.The results were evaluated based on the analysis of variance and signal-to-noise ratio(S/N ratio).Statistically significant operating variables and their percentage contribution to the process were also determined.Additionally,a statistical model was developed to demonstrate the relationship between SE and operating variables using regression analysis and the model was then verified.It was found that the optimal combination of operating variables for minimum SE is the peripheral speed of 25 m/s,the traverse speed of 70 cm/min,the cut depth of 2 cm and the flow rate of cooling fluid of 100 mL/s.The cut depth and traverse speed were statistically determined as the significant operating variables affecting the SE,respectively.Furthermore,the regression model results reveal that the predictive model has a high applicability for practical applications.
文摘Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106 ?m were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37% and 17.72% after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.
基金Project(51274251)supported by the National Natural Science Foundation of China
文摘Based on mineral component and in-situ vane shear strength of deep-sea sediment, four kinds of simulative soils were prepared by mixing different bentonites with water in order to find the best simulative soil for the deep-sea sediment collected from the Pacific C-C area. Shear creep characteristics of the simulative soil were studied by shear creep test and shear creep parameters were determined by Burgers creep model. Research results show that the shear creep curves of the simulative soil can be divided into transient creep, unstable creep and stable creep, where the unstable creep stage is very short due to its high water content. The shear creep parameters increase with compressive stress and change slightly or fluctuate to approach a constant value with shear stress, and thus average creep parameters under the same compressive stress are used as the creep parameters of the simulative soil. Traction of the deep-sea mining machine walking at a constant velocity can be calculated by the shear creep constitutive equation of the deep-sea simulative soil, which provides a theoretical basis for safe operation and optimal design of the deep-sea mining machine.