For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-p...For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.展开更多
In order to study the safety and the comfort of high-speed trains running on a single-tower cable-stayed bridge under spatial gust,a dynamic model of wind-train-bridge analysis model is built based on the autoregressi...In order to study the safety and the comfort of high-speed trains running on a single-tower cable-stayed bridge under spatial gust,a dynamic model of wind-train-bridge analysis model is built based on the autoregressive method,the multi-body dynamics method and the finite element method.On this basis,the influence of spatial gust model loading,the suspension parameters change,wind attack angle and speed on the train-bridge system are analyzed by combining the time/frequency domain analysis and statistical methods.The results show that the spatial gust environment is one of the most important factors affecting safety and comfort and can make the calculation result tend to be conservative and more conducive.The response changes caused by K_(py),K_(px)and K_(sx)changes are nearly linear,while Ksy shows nonlinear characteristics and the most sensitivity.Wind attack angle at 75°and 90°has the greatest influence on the vehicle-bridge system.For ride comfort index,when pre-set wind speed(α=75°)reaches 20 m/s,the vertical acceleration firstly exceeds the limit value;when wind speed(α=90°)reaches 21.5 m/s,the lateral acceleration firstly exceeds the limit value,and the ride comfort of the vehicle cannot be guaranteed.For running safety index,when pre-set wind speed(α=75°)reaches 24.6 m/s,the wheel unloading coefficient firstly exceeds the limit;when pre-set wind speed(α=90°)reaches 24.5 m/s,the derailment coefficient firstly exceeds the limit,and the running safety cannot be guaranteed.The results can provide a suitable reference for the safe and stable operation of trains on the bridge.展开更多
基金Project(51164030)supported by the National Natural Science Foundation of China
文摘For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.
基金Project(20ZR1460700)supported by the Natural Science Foundation of Shanghai,ChinaProject supported by Shanghai Collaborative Innovation Research Center for Multi-network&Multi-modal Rail Transit,China。
文摘In order to study the safety and the comfort of high-speed trains running on a single-tower cable-stayed bridge under spatial gust,a dynamic model of wind-train-bridge analysis model is built based on the autoregressive method,the multi-body dynamics method and the finite element method.On this basis,the influence of spatial gust model loading,the suspension parameters change,wind attack angle and speed on the train-bridge system are analyzed by combining the time/frequency domain analysis and statistical methods.The results show that the spatial gust environment is one of the most important factors affecting safety and comfort and can make the calculation result tend to be conservative and more conducive.The response changes caused by K_(py),K_(px)and K_(sx)changes are nearly linear,while Ksy shows nonlinear characteristics and the most sensitivity.Wind attack angle at 75°and 90°has the greatest influence on the vehicle-bridge system.For ride comfort index,when pre-set wind speed(α=75°)reaches 20 m/s,the vertical acceleration firstly exceeds the limit value;when wind speed(α=90°)reaches 21.5 m/s,the lateral acceleration firstly exceeds the limit value,and the ride comfort of the vehicle cannot be guaranteed.For running safety index,when pre-set wind speed(α=75°)reaches 24.6 m/s,the wheel unloading coefficient firstly exceeds the limit;when pre-set wind speed(α=90°)reaches 24.5 m/s,the derailment coefficient firstly exceeds the limit,and the running safety cannot be guaranteed.The results can provide a suitable reference for the safe and stable operation of trains on the bridge.
