Deformation behavior of slab at the straightening stage during continuous casting was simulated by the explicit dynamic finite element method,and the stress distribution along the width direction of the slab and its c...Deformation behavior of slab at the straightening stage during continuous casting was simulated by the explicit dynamic finite element method,and the stress distribution along the width direction of the slab and its change regularity at slab center during continuous casting were obtained.The influence of distribution and change of stress on the propagation of longitudinal cracks on slab surface was discussed.The results show that the tensional stress appears on slab surface at the inner arc side and the compressive stress appears on slab surface at the outer arc side at stages 6-8 in straightening zone during continuous casting.Longitudinal cracks generally appear on slab top surface and do not appear on slab bottom surface,which are also observed in industry.展开更多
A three-dimensional finite element model was established for the milling of thin-walled parts. The physical model of the milling of the part was established using the AdvantEdge FEM software as the platform. The alumi...A three-dimensional finite element model was established for the milling of thin-walled parts. The physical model of the milling of the part was established using the AdvantEdge FEM software as the platform. The aluminum alloy impeller was designated as the object to be processed and the boundary conditions which met the actual machining were set. Through the solution, the physical quantities such as the three-way cutting force, the tool temperature, and the tool stress were obtained, and the calculation of the elastic deformation of the thin-walled blade of the free-form surface at the contact points between the tool and the workpiece was realized. The elastic deformation law of the thin-walled blade was then predicted. The results show that the maximum deviation between the predicted value and the actual measured machining value of the elastic deformation was 26.055 μm; the minimum deviation was 2.011 μm, with the average deviation being 10.154 μm. This shows that the prediction is in close agreement with the actual result.展开更多
For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-p...For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.展开更多
To investigate the effects of billet geometry on the cold precision forging process of a helical gear, six different billet geometries were designed utilizing the relief-hole principle. And the influences of the bille...To investigate the effects of billet geometry on the cold precision forging process of a helical gear, six different billet geometries were designed utilizing the relief-hole principle. And the influences of the billet geometry on the forming load and the deformation uniformity were analyzed by three-dimensional （3D） finite element method （FEM） under the commercial software DEFORM 3D. The billet geometry was optimized to meet lower forming load and better deformation uniformity requirement. Deformation mechanism was studied through the distribution of flow velocity field and effective strain field. The forging experiments of the helical gear were successfully performed using lead material as a model material under the same process conditions used in the FE simulations. The results show that the forming load decreases as the diameter of relief-hole do increases, but the effect of do on the deformation uniformity is very complicated. The forming load is lower and the deformation is more uniform when do is 10 mm.展开更多
In the process of thin-wall parts assembly for an antenna,the parts assembly deformation deviation is occurring due to the riveting assembly.In view of the riveting assembly deformation problems,it can be analyzed thr...In the process of thin-wall parts assembly for an antenna,the parts assembly deformation deviation is occurring due to the riveting assembly.In view of the riveting assembly deformation problems,it can be analyzed through transient and static simulation.In this work,the theoretical deformation model for riveting assembly is established with round head rivet.The simulation analysis for riveting deformation is carried out with the riveting assembly piece including four rivets,which comparing with the measuring points experiment results of riveting test piece through dealing with the experimental data using the point coordinate transform method and the space line fitting method.Simultaneously,the deformation deviation of the overall thin-wall parts assembly structure is analyzed through finite element simulation;and its results are verified by the measuring experiment for riveting assembly with the deformation deviation of some key points on the thin-wall parts.Through the comparison analysis,it is shown that the simulation results agree well with the experimental results,which proves the correctness and effectiveness of the theoretical analysis,simulation results and the given experiment data processing method.Through the study on the riveting assembly for thin-wall parts,it will provide a theoretical foundation for improving thin-wall parts assembly quality of large antenna in future.展开更多
Existing analytical methods of buried steel pipelines subjected to active strike-slip faults depended on a number of simplifications.To study the failure mechanism more accurately,a refined strain analytical methodolo...Existing analytical methods of buried steel pipelines subjected to active strike-slip faults depended on a number of simplifications.To study the failure mechanism more accurately,a refined strain analytical methodology was proposed,taking the nonlinear characteristics of soil-pipeline interaction and pipe steel into account.Based on the elastic-beam and beam-on-elastic-foundation theories,the position of pipe potential destruction and the strain and deformation distributions along the pipeline were derived.Compared with existing analytical methods and three-dimensional nonlinear finite element analysis,the maximum axial total strains of pipe from the analytical methodology presented are in good agreement with the finite element results at small and intermediate fault movements and become gradually more conservative at large fault displacements.The position of pipe potential failure and the deformation distribution along the pipeline are fairly consistent with the finite element results.展开更多
In the present work,effects of various heat transfer fluids on the discharging performance of a phase change material(PCM) included cylindrical container are numerically assessed during forced convection.The heat tran...In the present work,effects of various heat transfer fluids on the discharging performance of a phase change material(PCM) included cylindrical container are numerically assessed during forced convection.The heat transfer fluid air,hydrogen,water and nanofluid with alumina particles are used and the the geometric variation of the PCM embedded region is also considered.The finite element method is used as the solver.Dynamic features of heat exchange with various phases are explored for different heat transfer fluid types,Reynolds number(between 100 and 300) and PCM embedded region geometric variation(h_(x)between 0.01 d_(1) and 0.65 d_(1),hybetween 0.1 h_(1) and 0.4 h_(1)).It is observed that discharging time is significantly influenced by the heat transfer fluid type while full phase transition time for air is obtained as more than 10 times when hydrogen is utilized as heat transfer fluid.The best performance is achieved with nanofluid.When the PCM integrated region size is reduced,discharging time is generally reduced while due to the form of the geometry,vortex formation is established in the PCM region.This results in performance degeneration at the highest radius and height of the inner cylinder.Discharging time increases by about 12% when radius of the inner cylinder is increased from h_(x)=0.35 d_(1) to h_(x)=0.45 d_(1).Dynamic features of PCM temperature and liquid fraction are affected with Reynolds number while discharging time is reduced by about 48% when configurations with the lowest and highest Reynolds number are compared.展开更多
For the Guanshui Road Station tunnel project of Guiyang Metro Line 2,the wind pavilion group was moved out of the main tunnel to reduce the number of openings in the main tunnel,and the wind pavilion group was excavat...For the Guanshui Road Station tunnel project of Guiyang Metro Line 2,the wind pavilion group was moved out of the main tunnel to reduce the number of openings in the main tunnel,and the wind pavilion group was excavated in a triangular configuration at the entrance of the main tunnel.Based on the finite element software ABAQUS,a three-dimensional model is established to study the influence of different triangular-distribution tunnels excavation schemes on the surface settlement and tunnel stability.The objective of this study is to reveal the change rules of surface settlement,deformation and force in the support structures and the surrounding rock and identify the best excavation scheme for this tunnel configuration.Results show that to control the surface settlement and the deformation of the support structures,the optimal excavation sequence involves excavating the upper fresh air exhaust tunnel before the lower running tunnel.To control the stress of the support structures,the optimal excavation involves excavating the lower running tunnel before the upper fresh air exhaust tunnel.In this project,the most reasonable excavation sequence of the tunnel is from top to bottom.The most reasonable thickness of tunnel penetration is 5 m.展开更多
Estimating the deformation of soil around the pile contributes to reliable design of structures under pullout force. This work presents the results of a series of small-scale physical modelling tests designed to inves...Estimating the deformation of soil around the pile contributes to reliable design of structures under pullout force. This work presents the results of a series of small-scale physical modelling tests designed to investigate the uplift resistance of piles with diameter of 5 cm and slenderness ratios of 1, 2, 3 and 4 in loose sand. Close photogrammetric technique and particle image velocimetry(PIV) were employed to observe the failure patterns due to uplift force on piles. The results show that the shear zones curve slightly outward near the ground surface. After peak resistance, the shear strain concentrates into a pair of narrow shear bands,then a flow around mechanism is formed accompanied by a reduction in the uplift resistance. The results from the laboratory tests were verified by analytical method proposed by Chattopadhyay and PLAXIS 2D and 3D finite element method software. It is found that the depth and width of the failure surface increase with the increment of the slenderness ratio. A good agreement is observed among the measured bearing capacity and obtained failure surface of the models and the results of numerical modelling. Finally, the maximum deformation of loose and dense sand respectively with densities of 25% and 75% were compared in the stage of fully removing pile. The results shows that the deformation of the soil is related to its density, therefore it depends on its dilatancy.展开更多
Cold orbital forging is an advanced spur bevel gear forming technology. Generally, the spur bevel gear in the cold orbital forging process is formed by two steps: the preforming step and the final step. Due to the gre...Cold orbital forging is an advanced spur bevel gear forming technology. Generally, the spur bevel gear in the cold orbital forging process is formed by two steps: the preforming step and the final step. Due to the great importance of the final step to gear forming and its complication with interactive factors, this work aims at examining the influence of key factors on the final step in cold orbital forging of a spur bevel gear. Using the finite element(FE) method and control variate method, the influence rules of four key factors, rotation velocity of the upper tool, n, feeding velocity of the lower tool, v, tilted angle of the upper tool, γ, friction factor between the tools and the billet, m, on the geometry and the deformation inhomogeneity of the cold orbital forged gear are thoroughly clarified. The research results show that the flash becomes more homogeneous with increasing v, increasing m, decreasing n or decreasing γ. And the deformation of the gear becomes more homogeneous with increasing v, decreasing n or decreasing γ. Finally, a corresponding experiment is conducted, which verifies the accuracy of FE simulation conclusions.展开更多
A recently proposed model coupling with the solid-fluid of the saturated sand was utilized to study the deformation band. Based on the critical state plasticity model by Borja and Andrade, the hydraulic conductivity t...A recently proposed model coupling with the solid-fluid of the saturated sand was utilized to study the deformation band. Based on the critical state plasticity model by Borja and Andrade, the hydraulic conductivity tensor was naturally treated as a function of the spatial discretization matrix about the displacement and the stress field, allowing a more realistic representation of the physical phenomenon. The fully Lagrangian form of the Darcy law was resolved by Piola algorithm, and then the flow law was gained, leading to the implementation of a modified model of the saturated sand. Then the criterion for the onset of localization was derived and utilized to detect instability. The constitutive model was implemented in a finite element program coded by FORTRAN, which was used to predict the formation and development of shear bands in plane strain compression of saturated sand. At last, the formation mechanism of the shear band was discussed. It is shown that the model works well, and the simulation sample bifurcates at 1.18% axial strain, which is in a good qualitative agreement with the experiment. The pore pressure greatly affects the onset and development of the deformation band, and it obviously increases around the localization-prone regions with the direction toward the outer side of the normal of the shear band, while the pore stress flows nearly horizontally and is distributed equally far away the shear band region.展开更多
A method utilizing variable depth increments during incremental forming was proposed and then optimized based on numerical simulation and intelligent algorithm.Initially,a finite element method(FEM) model was set up a...A method utilizing variable depth increments during incremental forming was proposed and then optimized based on numerical simulation and intelligent algorithm.Initially,a finite element method(FEM) model was set up and then experimentally verified.And the relation between depth increment and the minimum thickness tmin as well as its location was analyzed through the FEM model.Afterwards,the variation of depth increments was defined.The designed part was divided into three areas according to the main deformation mechanism,with Di(i=1,2) representing the two dividing locations.And three different values of depth increment,Δzi(i=1,2,3) were utilized for the three areas,respectively.Additionally,an orthogonal test was established to research the relation between the five process parameters(D and Δz) and tmin as well as its location.The result shows that Δz2 has the most significant influence on the thickness distribution for the corresponding area is the largest one.Finally,a single evaluating indicator,taking into account of both tmin and its location,was formatted with a linear weighted model.And the process parameters were optimized through a genetic algorithm integrated with an artificial neural network based on the evaluating index.The result shows that the proposed algorithm is satisfactory for the optimization of variable depth increment.展开更多
A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed. In the first analyzing step, the cutting force and the cutting heat for th...A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed. In the first analyzing step, the cutting force and the cutting heat for the cutting conditions were obtained using the AdvantEdge. Also, the deformation of a workpiece was estimated in the second step using the ANSYS. The deformation was analyzed for a 150 mm-long workpiece at three different measuring points, such as 10, 70 and 130 mm from a reference point, and the amounts of the deformation were compared through experiments. /n the results of the comparison and analysis, the values obtained from these comparison and analysis represent similar tendencies. Also, it is verified that their geometric errors increase with the increase in temperature. In addition, regarding the factors that affect the deformation of a workpiecc, it can be seen that the geometric error in the lathe is about 15%, the error caused by the cutting force is about 10%, and the deformation caused by the heat is about 75%.展开更多
A FEM model for a failed industrial example of roll forging was established to analyze the generation mechanisms of the mismatch of size and shape of two spring board.To demonstrate the formulation of these defects,th...A FEM model for a failed industrial example of roll forging was established to analyze the generation mechanisms of the mismatch of size and shape of two spring board.To demonstrate the formulation of these defects,the bites condition and contact status between rectangular groove and workpiece during rolling the first and second spring boards were analyzed.Then,a new oval-diamond groove combining oval groove and diamond groove was presented to eliminate these defects.By analyzing field variables under the same deformation degree,the larger friction can be obtained on the contact surface of workpiece and the oval-diamond groove.The physical experiment validates that the oval-diamond groove can eliminate these defects effectively,and the size of part is in good agreement with design requirement.展开更多
基金Project(50634030) supported by the National Natural Science Foundation of ChinaProject(20090042120005) supported by the Doctorate Foundation of the Ministry of Education of ChinaProject(2006CB605208-1) supported by the State Basic Research Program of China
文摘Deformation behavior of slab at the straightening stage during continuous casting was simulated by the explicit dynamic finite element method,and the stress distribution along the width direction of the slab and its change regularity at slab center during continuous casting were obtained.The influence of distribution and change of stress on the propagation of longitudinal cracks on slab surface was discussed.The results show that the tensional stress appears on slab surface at the inner arc side and the compressive stress appears on slab surface at the outer arc side at stages 6-8 in straightening zone during continuous casting.Longitudinal cracks generally appear on slab top surface and do not appear on slab bottom surface,which are also observed in industry.
基金Project(U1530138)supported by the National Natural Science Foundation of ChinaProject(A1-8903-17-0103)supported by the Natural Science Foundation of Shanghai Municipal Education Commission,China
文摘A three-dimensional finite element model was established for the milling of thin-walled parts. The physical model of the milling of the part was established using the AdvantEdge FEM software as the platform. The aluminum alloy impeller was designated as the object to be processed and the boundary conditions which met the actual machining were set. Through the solution, the physical quantities such as the three-way cutting force, the tool temperature, and the tool stress were obtained, and the calculation of the elastic deformation of the thin-walled blade of the free-form surface at the contact points between the tool and the workpiece was realized. The elastic deformation law of the thin-walled blade was then predicted. The results show that the maximum deviation between the predicted value and the actual measured machining value of the elastic deformation was 26.055 μm; the minimum deviation was 2.011 μm, with the average deviation being 10.154 μm. This shows that the prediction is in close agreement with the actual result.
基金Project(51164030)supported by the National Natural Science Foundation of China
文摘For contact dominated numerical control(NC) bending process of tube, the effect of friction on bending deformation behaviors should be focused on to achieve precision bending forming. A three dimensional(3D) elastic-plastic finite element(FE) model of NC bending process was established under ABAQUS/Explicit platform, and its reliability was validated by the experiment. Then, numerical study on bending deformation behaviors under different frictions between tube and various dies was explored from multiple aspects such as wrinkling, wall thickness change and cross section deformation. The results show that the large friction of wiper die-tube reduces the wrinkling wave ratio η and cross section deformation degree ΔD and increases the wall thinning degree Δt. The large friction of mandrel-tube causes large η, Δt and ΔD, and the onset of wrinkling near clamp die. The large friction of pressure die-tube reduces Δt and ΔD, and the friction on this interface has little effect on η. The large friction of bending die-tube reduces η and ΔD, and the friction on this interface has little effect on Δt. The reasonable friction coefficients on wiper die-tube, mandrel-tube, pressure die-tube and bending die-tube of 21-6-9(0Cr21Ni6Mn9N) stainless steel tube in NC bending are 0.05-0.15, 0.05-0.15, 0.25-0.35 and 0.25-0.35, respectively. The results can provide a guideline for applying the friction conditions to establish the robust bending environment for stable and precise bending deformation of tube bending.
基金Project(51105287)supported by the National Natural Science Foundation of China
文摘To investigate the effects of billet geometry on the cold precision forging process of a helical gear, six different billet geometries were designed utilizing the relief-hole principle. And the influences of the billet geometry on the forming load and the deformation uniformity were analyzed by three-dimensional （3D） finite element method （FEM） under the commercial software DEFORM 3D. The billet geometry was optimized to meet lower forming load and better deformation uniformity requirement. Deformation mechanism was studied through the distribution of flow velocity field and effective strain field. The forging experiments of the helical gear were successfully performed using lead material as a model material under the same process conditions used in the FE simulations. The results show that the forming load decreases as the diameter of relief-hole do increases, but the effect of do on the deformation uniformity is very complicated. The forming load is lower and the deformation is more uniform when do is 10 mm.
基金Project(51675100)supported by the National Natural Science Foundation of ChinaProject(2016ZX04004008)supported by the National Numerical Control Equipment Major Project of ChinaProject(6902002116)supported by the Foundation of Certain Ministry of China
文摘In the process of thin-wall parts assembly for an antenna,the parts assembly deformation deviation is occurring due to the riveting assembly.In view of the riveting assembly deformation problems,it can be analyzed through transient and static simulation.In this work,the theoretical deformation model for riveting assembly is established with round head rivet.The simulation analysis for riveting deformation is carried out with the riveting assembly piece including four rivets,which comparing with the measuring points experiment results of riveting test piece through dealing with the experimental data using the point coordinate transform method and the space line fitting method.Simultaneously,the deformation deviation of the overall thin-wall parts assembly structure is analyzed through finite element simulation;and its results are verified by the measuring experiment for riveting assembly with the deformation deviation of some key points on the thin-wall parts.Through the comparison analysis,it is shown that the simulation results agree well with the experimental results,which proves the correctness and effectiveness of the theoretical analysis,simulation results and the given experiment data processing method.Through the study on the riveting assembly for thin-wall parts,it will provide a theoretical foundation for improving thin-wall parts assembly quality of large antenna in future.
基金Project(50439010) supported by the National Natural Science Foundation of ChinaProject(DUT10ZD201) supported by the Fundamental Research Funds for the Central Universities in China
文摘Existing analytical methods of buried steel pipelines subjected to active strike-slip faults depended on a number of simplifications.To study the failure mechanism more accurately,a refined strain analytical methodology was proposed,taking the nonlinear characteristics of soil-pipeline interaction and pipe steel into account.Based on the elastic-beam and beam-on-elastic-foundation theories,the position of pipe potential destruction and the strain and deformation distributions along the pipeline were derived.Compared with existing analytical methods and three-dimensional nonlinear finite element analysis,the maximum axial total strains of pipe from the analytical methodology presented are in good agreement with the finite element results at small and intermediate fault movements and become gradually more conservative at large fault displacements.The position of pipe potential failure and the deformation distribution along the pipeline are fairly consistent with the finite element results.
文摘In the present work,effects of various heat transfer fluids on the discharging performance of a phase change material(PCM) included cylindrical container are numerically assessed during forced convection.The heat transfer fluid air,hydrogen,water and nanofluid with alumina particles are used and the the geometric variation of the PCM embedded region is also considered.The finite element method is used as the solver.Dynamic features of heat exchange with various phases are explored for different heat transfer fluid types,Reynolds number(between 100 and 300) and PCM embedded region geometric variation(h_(x)between 0.01 d_(1) and 0.65 d_(1),hybetween 0.1 h_(1) and 0.4 h_(1)).It is observed that discharging time is significantly influenced by the heat transfer fluid type while full phase transition time for air is obtained as more than 10 times when hydrogen is utilized as heat transfer fluid.The best performance is achieved with nanofluid.When the PCM integrated region size is reduced,discharging time is generally reduced while due to the form of the geometry,vortex formation is established in the PCM region.This results in performance degeneration at the highest radius and height of the inner cylinder.Discharging time increases by about 12% when radius of the inner cylinder is increased from h_(x)=0.35 d_(1) to h_(x)=0.45 d_(1).Dynamic features of PCM temperature and liquid fraction are affected with Reynolds number while discharging time is reduced by about 48% when configurations with the lowest and highest Reynolds number are compared.
基金Projects(B200204032,2019B07914)supported by the Fundamental Research Funds for the Central Universities,ChinaProjects(51878667,51678571,51808193)supported by the National Natural Science Foundation of China。
文摘For the Guanshui Road Station tunnel project of Guiyang Metro Line 2,the wind pavilion group was moved out of the main tunnel to reduce the number of openings in the main tunnel,and the wind pavilion group was excavated in a triangular configuration at the entrance of the main tunnel.Based on the finite element software ABAQUS,a three-dimensional model is established to study the influence of different triangular-distribution tunnels excavation schemes on the surface settlement and tunnel stability.The objective of this study is to reveal the change rules of surface settlement,deformation and force in the support structures and the surrounding rock and identify the best excavation scheme for this tunnel configuration.Results show that to control the surface settlement and the deformation of the support structures,the optimal excavation sequence involves excavating the upper fresh air exhaust tunnel before the lower running tunnel.To control the stress of the support structures,the optimal excavation involves excavating the lower running tunnel before the upper fresh air exhaust tunnel.In this project,the most reasonable excavation sequence of the tunnel is from top to bottom.The most reasonable thickness of tunnel penetration is 5 m.
文摘Estimating the deformation of soil around the pile contributes to reliable design of structures under pullout force. This work presents the results of a series of small-scale physical modelling tests designed to investigate the uplift resistance of piles with diameter of 5 cm and slenderness ratios of 1, 2, 3 and 4 in loose sand. Close photogrammetric technique and particle image velocimetry(PIV) were employed to observe the failure patterns due to uplift force on piles. The results show that the shear zones curve slightly outward near the ground surface. After peak resistance, the shear strain concentrates into a pair of narrow shear bands,then a flow around mechanism is formed accompanied by a reduction in the uplift resistance. The results from the laboratory tests were verified by analytical method proposed by Chattopadhyay and PLAXIS 2D and 3D finite element method software. It is found that the depth and width of the failure surface increase with the increment of the slenderness ratio. A good agreement is observed among the measured bearing capacity and obtained failure surface of the models and the results of numerical modelling. Finally, the maximum deformation of loose and dense sand respectively with densities of 25% and 75% were compared in the stage of fully removing pile. The results shows that the deformation of the soil is related to its density, therefore it depends on its dilatancy.
基金Project(51105287)supported by the National Natural Science Foundation of ChinaProject(IRT13087)supported by Innovative Research Team Development Program of Ministry of Education of China+2 种基金Project(2012-86)supported by High-End Talent Leading Program of Hubei Province,ChinaProject(2014CFB876)supported by Natural Science Foundation of Hubei ProvinceChina
文摘Cold orbital forging is an advanced spur bevel gear forming technology. Generally, the spur bevel gear in the cold orbital forging process is formed by two steps: the preforming step and the final step. Due to the great importance of the final step to gear forming and its complication with interactive factors, this work aims at examining the influence of key factors on the final step in cold orbital forging of a spur bevel gear. Using the finite element(FE) method and control variate method, the influence rules of four key factors, rotation velocity of the upper tool, n, feeding velocity of the lower tool, v, tilted angle of the upper tool, γ, friction factor between the tools and the billet, m, on the geometry and the deformation inhomogeneity of the cold orbital forged gear are thoroughly clarified. The research results show that the flash becomes more homogeneous with increasing v, increasing m, decreasing n or decreasing γ. And the deformation of the gear becomes more homogeneous with increasing v, decreasing n or decreasing γ. Finally, a corresponding experiment is conducted, which verifies the accuracy of FE simulation conclusions.
基金Project(2006G007-C) supported by the Foundation of the Science and Technology Section of Ministry of Railway of ChinaProject(77206) supported by the Excellent PhD Thesis Innovation Foundation of Central South University,China
文摘A recently proposed model coupling with the solid-fluid of the saturated sand was utilized to study the deformation band. Based on the critical state plasticity model by Borja and Andrade, the hydraulic conductivity tensor was naturally treated as a function of the spatial discretization matrix about the displacement and the stress field, allowing a more realistic representation of the physical phenomenon. The fully Lagrangian form of the Darcy law was resolved by Piola algorithm, and then the flow law was gained, leading to the implementation of a modified model of the saturated sand. Then the criterion for the onset of localization was derived and utilized to detect instability. The constitutive model was implemented in a finite element program coded by FORTRAN, which was used to predict the formation and development of shear bands in plane strain compression of saturated sand. At last, the formation mechanism of the shear band was discussed. It is shown that the model works well, and the simulation sample bifurcates at 1.18% axial strain, which is in a good qualitative agreement with the experiment. The pore pressure greatly affects the onset and development of the deformation band, and it obviously increases around the localization-prone regions with the direction toward the outer side of the normal of the shear band, while the pore stress flows nearly horizontally and is distributed equally far away the shear band region.
文摘A method utilizing variable depth increments during incremental forming was proposed and then optimized based on numerical simulation and intelligent algorithm.Initially,a finite element method(FEM) model was set up and then experimentally verified.And the relation between depth increment and the minimum thickness tmin as well as its location was analyzed through the FEM model.Afterwards,the variation of depth increments was defined.The designed part was divided into three areas according to the main deformation mechanism,with Di(i=1,2) representing the two dividing locations.And three different values of depth increment,Δzi(i=1,2,3) were utilized for the three areas,respectively.Additionally,an orthogonal test was established to research the relation between the five process parameters(D and Δz) and tmin as well as its location.The result shows that Δz2 has the most significant influence on the thickness distribution for the corresponding area is the largest one.Finally,a single evaluating indicator,taking into account of both tmin and its location,was formatted with a linear weighted model.And the process parameters were optimized through a genetic algorithm integrated with an artificial neural network based on the evaluating index.The result shows that the proposed algorithm is satisfactory for the optimization of variable depth increment.
基金Project(RTI04-01-03) supported by the Regional Technology Innovation Program of the Ministry of Knowledge Economy (MKE),Korea
文摘A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed. In the first analyzing step, the cutting force and the cutting heat for the cutting conditions were obtained using the AdvantEdge. Also, the deformation of a workpiece was estimated in the second step using the ANSYS. The deformation was analyzed for a 150 mm-long workpiece at three different measuring points, such as 10, 70 and 130 mm from a reference point, and the amounts of the deformation were compared through experiments. /n the results of the comparison and analysis, the values obtained from these comparison and analysis represent similar tendencies. Also, it is verified that their geometric errors increase with the increase in temperature. In addition, regarding the factors that affect the deformation of a workpiecc, it can be seen that the geometric error in the lathe is about 15%, the error caused by the cutting force is about 10%, and the deformation caused by the heat is about 75%.
基金Project(51275543)supported by the National Natural Science Foundation of ChinaProject(cstc2009aa3012-1)supported by the Key Program of Chongqing Science and Technology Foundation,China
文摘A FEM model for a failed industrial example of roll forging was established to analyze the generation mechanisms of the mismatch of size and shape of two spring board.To demonstrate the formulation of these defects,the bites condition and contact status between rectangular groove and workpiece during rolling the first and second spring boards were analyzed.Then,a new oval-diamond groove combining oval groove and diamond groove was presented to eliminate these defects.By analyzing field variables under the same deformation degree,the larger friction can be obtained on the contact surface of workpiece and the oval-diamond groove.The physical experiment validates that the oval-diamond groove can eliminate these defects effectively,and the size of part is in good agreement with design requirement.
