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基于振动信号时域特性的传动系统故障分类与诊断 被引量:4
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作者 张秋昕 吕渊 +2 位作者 简红英 袁俊杰 张西良 《机电工程》 CAS 北大核心 2024年第11期1995-2002,共8页
包装机长期工作在往复变速运动及高粉尘、高水汽浓度环境下,其传动系统中的滚动轴承极易出现腐蚀故障和疲劳故障。针对这一问题,基于振动信号的时域特性,对包装机传动系统的滚动轴承进行了故障诊断研究。首先,以深沟球轴承6002为研究对... 包装机长期工作在往复变速运动及高粉尘、高水汽浓度环境下,其传动系统中的滚动轴承极易出现腐蚀故障和疲劳故障。针对这一问题,基于振动信号的时域特性,对包装机传动系统的滚动轴承进行了故障诊断研究。首先,以深沟球轴承6002为研究对象,对不同封装速度下的振动信号进行了采集,结合包装机传动系统的构造与工作机理,研究了其常见故障特点及类型,并从振动信号中选取了受外部干扰最小的数据段;然后,对选取的数据段进行了幅值变化和功率谱分析,验证了其具有相同的运动特性或运动过程,从而进一步得到了任意数据段之间在同一时间节点上的转速都一致,此时这些信号之间处于“相对平稳运动状态”;最后,利用偏度、峭度、峰值等时域指标对数据段进行了分析,得到了故障特征区间,将其用于故障诊断。研究结果表明:该状态下数据段之间处于“相对稳态运动”,解决了传统变速运动时域信息不可用的问题,提升了时域指标的诊断效率与稳定性,特别是峰值指标诊断准确率达到80%以上。该研究方法满足了工业生产中实时在线诊断的要求,同时也可为其他旋转机械的故障诊断研究提供参考价值。 展开更多
关键词 包装机传动系统 滚动轴承 故障诊断 腐蚀故障 疲劳故障 振动信号动态特性 时域指标
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一种轴承松动-内圈缺陷耦合的转子系统动力学模型
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作者 霍忠堂 陈建奇 +1 位作者 郝玲娟 高建松 《机电工程》 CAS 北大核心 2024年第8期1431-1439,共9页
当轴承松动与内圈缺陷同时出现时,将对转子系统动态特性产生较为严重的影响,不利于对转子系统进行故障诊断与状态监测。针对这一问题,提出了一种轴承松动-内圈缺陷耦合的转子系统动力学模型,分析了含内圈缺陷-松动耦合故障轴承的转子系... 当轴承松动与内圈缺陷同时出现时,将对转子系统动态特性产生较为严重的影响,不利于对转子系统进行故障诊断与状态监测。针对这一问题,提出了一种轴承松动-内圈缺陷耦合的转子系统动力学模型,分析了含内圈缺陷-松动耦合故障轴承的转子系统振动动态特性。首先,根据赫兹理论与轴承运动学理论分析了轴承受力;然后,根据胡克定律与转子系统集中质量法建立了松动-内圈缺陷耦合的转子系统动力学模型;最后,采用数值仿真方式获取了转子系统的振动响应,探讨了转速和载荷对松动-内圈缺陷耦合转子系统振动特性的影响,并通过实验对该模型的准确性进行了验证。研究结果表明:松动-内圈缺陷同时存在的轴承频谱上出现了典型的干摩擦特征频率,即1/2倍旋转频率及其倍频,且其幅值与转速、载荷呈正比;此外,1/2倍旋转频率及其倍频、旋转频率及其倍频与内圈缺陷频率的组合频率的出现,表明了松动和内圈缺陷同时发生,该现象在转子系统另一个轴承上也有所体现。该研究结果为轴承转子系统的耦合故障检测提供了理论依据。 展开更多
关键词 机械振动 振动动态特性 转子系统耦合故障特征 轴承动力学模型 转子系统动力学模型 故障检测
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Vibration-based feature extraction of determining dynamic characteristic for engine block low vibration design 被引量:2
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作者 杜宪峰 李志军 +3 位作者 毕凤荣 张俊红 王霞 邵康 《Journal of Central South University》 SCIE EI CAS 2012年第8期2238-2246,共9页
In order to maintain vibration performances within the limits of the design, a vibration-based feature extraction method for dynamic characteristic using empirical mode decomposition (EMD) and wavelet analysis was p... In order to maintain vibration performances within the limits of the design, a vibration-based feature extraction method for dynamic characteristic using empirical mode decomposition (EMD) and wavelet analysis was proposed. The proposed method was verified experimentally and numerically by implementing the scheme on engine block. In the implementation process, the following steps were identified to be important: 1) EMD technique in order to solve the feature extraction of vibration signals; 2) Vibration measurement for the purpose of confirming the structural weak regions of engine block in experiment; 3) Finite element modeling for the purpose of determining dynamic characteristic in time region and frequency region to affirm the comparability of response character corresponding to improvement schemes; 4) Adopting a feature index oflMF for structural improvement based on EMD and wavelet analysis. The obtained results show that IMF of signal is more sensitive to response character corresponding to improvement schemes. Finally, examination of the results confirms that the proposed vibration-based feature extraction method is very robust, and focuses on the relative merits of modification and full-scale structural optimization of engine, together with the creation of new low-vibration designs. 展开更多
关键词 feature extraction dynamic characteristic finite element model empirical mode decomposition diesel engine block
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Development of XY scanner with minimized coupling motions for high-speed atomic force microscope
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作者 PARK Jong-kyu MOON Won-kyu 《Journal of Central South University》 SCIE EI CAS 2011年第3期697-703,共7页
The design and fabrication processes of a novel scanner with minimized coupling motions for a high-speed atomic force microscope (AFM) were addressed. An appropriate design modification was proposed through the anal... The design and fabrication processes of a novel scanner with minimized coupling motions for a high-speed atomic force microscope (AFM) were addressed. An appropriate design modification was proposed through the analyses of the dynamic characteristics of existing linear motion stages using a dynamic analysis program, Recurdyn. Because the scanning speed of each direction may differ, the linear motion stage for a high-speed scanner was designed to have different resonance frequencies for the modes, with one dominant displacement in the desired directions. This objective was achieved by using one-direction flexure mechanisms for each direction and mounting one stage for fast motion on the other stage for slow motion. This unsymmetrical configuration separated the frequencies of two vibration modes with one dominant displacement in each desired direction, and hence suppressed the coupling between motions in two directions. A pair of actuators was used for each axis to decrease the crosstalk between the two motions and give a sufficient force to actuate the slow motion stage, which carried the fast motion stage, A lossy material, such as grease, was inserted into the flexure hinge to suppress vibration problems that occurred when using an input triangular waveforrn. With these design modifications and the vibration suppression method, a novel scanner with a scanning speed greater than 20 Hz is achieved. 展开更多
关键词 atomic force microscope SCANNER piezoelectric stack actuator CROSSTALK flexure hinge
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