Rock burst is a severe disaster in mining and underground engineering,and it is important to predict the rock burst risk for minimizing the loss during the constructing process.The rock burst proneness was connected w...Rock burst is a severe disaster in mining and underground engineering,and it is important to predict the rock burst risk for minimizing the loss during the constructing process.The rock burst proneness was connected with the acoustic emission(AE) parameter in this work,which contributes to predicting the rock burst risk using AE technique.Primarily,a rock burst proneness index is proposed,and it just depends on the heterogeneous degree of rock material.Then,the quantificational formula between the value of rock burst proneness index and the accumulative AE counts in rock sample under uniaxial compression with axial strain increases is developed.Finally,three kinds of rock samples,i.e.,granite,limestone and sandstone are tested about variation of the accumulative AE counts under uniaxial compression,and the test data are fitted well with the theoretic formula.展开更多
Multi-stage triaxial compression tests for cylindrical red sandstone specimens(diameter of 50 mm,height of 100 mm) were carried out with a rock mechanics testing system and spatial acoustic emission(AE) locations were...Multi-stage triaxial compression tests for cylindrical red sandstone specimens(diameter of 50 mm,height of 100 mm) were carried out with a rock mechanics testing system and spatial acoustic emission(AE) locations were obtained by adopting an AE monitoring system.Based on spatial AE distribution evolution of red sandstone during multi-stage triaxial deformation,the relation between spatial AE events and triaxial deformation of red sandstone was analyzed.The results show that before peak strength,the spatial AE events are not active and distribute stochastically in the specimen,while after peak strength,the spatial AE events are very active and focus on a local region beyond final microscopic failure plane.During multi-stage triaxial deformation with five different confining pressures,the spatial AE distribution evolution in the red sandstone was obtained.The obtained spatial AE locations of red sandstone at the final confining pressure agree very well with the ultimate failure experimental mode.Finally,the influence of confining pressure on the spatial AE evolution characteristics of red sandstone during triaxial deformation was discussed.The AE behavior of red sandstone during multi-stage triaxial deformation is interpreted in the light of the Kaiser effect,which has a significant meaning for predicting the unstable failure of engineering rock mass.展开更多
The dynamic recrystallization and carbides precipitation of the Cr-Co-Mo-Ni bearing steel were investigated by hot compression tests performed at temperatures ranging from 850 ℃to 1080 ℃ with strain rate of 1-20 s-1...The dynamic recrystallization and carbides precipitation of the Cr-Co-Mo-Ni bearing steel were investigated by hot compression tests performed at temperatures ranging from 850 ℃to 1080 ℃ with strain rate of 1-20 s-1. The activation energy（Q） for the tested steel is calculated to be around 682.99 k J/mol at a deformation strain of 0.6. Microstructural analysis by SEM shows that the dynamic recrystallization（DRX） behavior is dependent sensitively on the deformation strain, temperature and strain rate, while an exponential relationship between DRX grain size and Z parameter is obtained from the computational formula. Moreover, the M6C-type carbides（〈1 μm） act as the main prohibitor of grain coarsening, and the polynomial regression relationship between them is worked out. With electron backscatter diffraction（EBSD） observation, DRX is the main nucleation mechanism responsible for the formation of new grains during hot compression. In conclusion, the interaction between DRX affected by hot deformation parameters and carbides precipitation determines the ultimate grain size refinement.展开更多
Deep rock mass possesses some unusual properties due to high earth stress,which further result in new problems that have not been well understood and explained up to date.In order to investigate the deformation mechan...Deep rock mass possesses some unusual properties due to high earth stress,which further result in new problems that have not been well understood and explained up to date.In order to investigate the deformation mechanism,the complete deformation process of deep rock mass,with a great emphasis on local shear deformation stage,was analyzed in detail.The quasi continuous shear deformation of the deep rock mass is described by a combination of smooth functions:the averaged distribution of the original deformation field,and the local discontinuities along the slip lines.Hence,an elasto-plastic model is established for the shear deformation process,in which the rotational displacement is taken into account as well as the translational component.Numerical analysis method was developed for case study.Deformation process of a tunnel under high earth stress was investigated for verification.展开更多
For the purpose of describing the deformation characteristics of rocks,the effect of volume changes on mechanical properties of rocks should be taken into account with relation to the development of constitutive model...For the purpose of describing the deformation characteristics of rocks,the effect of volume changes on mechanical properties of rocks should be taken into account with relation to the development of constitutive model.Firstly,rocks are divided into three parts,i.e.,voids,a damaged part and an undamaged part in the course of loading.The void ratio was applied to describing the changes of voids or pores during the deformation process.Then,using statistical damage theory,a constitutive model was developed for rocks to describe their strain softening and hardening on the basis of investigating the relationship between the net stress and apparent stress,in which the influence of volume changes on rock behavior was correctly taken into account,such as the initial phase of compaction and the latter stage of dilation.Thirdly,a method of determining model parameters was also presented.Finally,this model was used to compare the theoretical results with those observed from experiments under conventional triaxial loading conditions.展开更多
The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufac...The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.展开更多
To gain a thorough understanding of the load state of parallel kinematic machines(PKMs), a methodology of elastodynamic modeling and joint reaction prediction is proposed. For this purpose, a Sprint Z3 model is used a...To gain a thorough understanding of the load state of parallel kinematic machines(PKMs), a methodology of elastodynamic modeling and joint reaction prediction is proposed. For this purpose, a Sprint Z3 model is used as a case study to illustrate the process of joint reaction analysis. The substructure synthesis method is applied to deriving an analytical elastodynamic model for the 3-PRS PKM device, in which the compliances of limbs and joints are considered. Each limb assembly is modeled as a spatial beam with non-uniform cross-section supported by lumped virtual springs at the centers of revolute and spherical joints. By introducing the deformation compatibility conditions between the limbs and the platform, the governing equations of motion of the system are obtained. After degenerating the governing equations into quasi-static equations, the effects of the gravity on system deflections and joint reactions are investigated with the purpose of providing useful information for the kinematic calibration and component strength calculations as well as structural optimizations of the 3-PRS PKM module. The simulation results indicate that the elastic deformation of the moving platform in the direction of gravity caused by gravity is quite large and cannot be ignored. Meanwhile, the distributions of joint reactions are axisymmetric and position-dependent. It is worthy to note that the proposed elastodynamic modeling method combines the benefits of accuracy of finite element method and concision of analytical method so that it can be used to predict the stiffness characteristics and joint reactions of a PKM throughout its entire workspace in a quick and accurate manner. Moreover, the present model can also be easily applied to evaluating the overall rigidity performance as well as statics of other PKMs with high efficiency after minor modifications.展开更多
The hot deformation behavior of Al-6.2Zn-0.70Mg-0.30Mn-0.17 Zr alloy and its microstructural evolution were investigated by isothermal compression test in the deformation temperature range between 623 and 773 K and th...The hot deformation behavior of Al-6.2Zn-0.70Mg-0.30Mn-0.17 Zr alloy and its microstructural evolution were investigated by isothermal compression test in the deformation temperature range between 623 and 773 K and the strain rate range between 0.01 and 20 s^(-1).The results show that the flow stress decreased with decreasing strain rate and increasing deformation temperature.At low deformation temperature(≤673 K) and high strain rate(≥1 s^(-1)),the main flow softening was caused by dynamic recovery;conversely,at higher deformation temperature and lower strain rate,the main flow softening was caused by dynamic recrystallization.Moreover,the slipping mechanism transformed from dislocation glide to grain boundary sliding with increasing the deformation temperature and decreasing the strain rate.According to TEM observation,numerous Al_3Zr particles precipitated in matrix,which could effectively inhibit the dynamic recrystallization of the alloy.Based on the processing map,the optimum processing conditions for experimental alloy were in deformation temperature range from 730 K to 773 K and strain rate range from 0.033 s^(-1) to 0.18 s^(-1) with the maximum efficiency of 39%.展开更多
基金Project(2010CB226804)supported by the National Basic Research Program(973 Program)of ChinaProject(11202108)supported by the National Natural Science Foundation of ChinaProject(BK20130189)supported by the Natural Science Foundation of Jiangsu Province,China
文摘Rock burst is a severe disaster in mining and underground engineering,and it is important to predict the rock burst risk for minimizing the loss during the constructing process.The rock burst proneness was connected with the acoustic emission(AE) parameter in this work,which contributes to predicting the rock burst risk using AE technique.Primarily,a rock burst proneness index is proposed,and it just depends on the heterogeneous degree of rock material.Then,the quantificational formula between the value of rock burst proneness index and the accumulative AE counts in rock sample under uniaxial compression with axial strain increases is developed.Finally,three kinds of rock samples,i.e.,granite,limestone and sandstone are tested about variation of the accumulative AE counts under uniaxial compression,and the test data are fitted well with the theoretic formula.
基金Project(2014CB046905)supported by the National Basic Research Program of ChinaProject(2014YC10)supported by the Fundamental Research Funds for the Central Universities,China
文摘Multi-stage triaxial compression tests for cylindrical red sandstone specimens(diameter of 50 mm,height of 100 mm) were carried out with a rock mechanics testing system and spatial acoustic emission(AE) locations were obtained by adopting an AE monitoring system.Based on spatial AE distribution evolution of red sandstone during multi-stage triaxial deformation,the relation between spatial AE events and triaxial deformation of red sandstone was analyzed.The results show that before peak strength,the spatial AE events are not active and distribute stochastically in the specimen,while after peak strength,the spatial AE events are very active and focus on a local region beyond final microscopic failure plane.During multi-stage triaxial deformation with five different confining pressures,the spatial AE distribution evolution in the red sandstone was obtained.The obtained spatial AE locations of red sandstone at the final confining pressure agree very well with the ultimate failure experimental mode.Finally,the influence of confining pressure on the spatial AE evolution characteristics of red sandstone during triaxial deformation was discussed.The AE behavior of red sandstone during multi-stage triaxial deformation is interpreted in the light of the Kaiser effect,which has a significant meaning for predicting the unstable failure of engineering rock mass.
基金Project(2012AA03A503) supported by the National High Technology Research and Development Program of China
文摘The dynamic recrystallization and carbides precipitation of the Cr-Co-Mo-Ni bearing steel were investigated by hot compression tests performed at temperatures ranging from 850 ℃to 1080 ℃ with strain rate of 1-20 s-1. The activation energy（Q） for the tested steel is calculated to be around 682.99 k J/mol at a deformation strain of 0.6. Microstructural analysis by SEM shows that the dynamic recrystallization（DRX） behavior is dependent sensitively on the deformation strain, temperature and strain rate, while an exponential relationship between DRX grain size and Z parameter is obtained from the computational formula. Moreover, the M6C-type carbides（〈1 μm） act as the main prohibitor of grain coarsening, and the polynomial regression relationship between them is worked out. With electron backscatter diffraction（EBSD） observation, DRX is the main nucleation mechanism responsible for the formation of new grains during hot compression. In conclusion, the interaction between DRX affected by hot deformation parameters and carbides precipitation determines the ultimate grain size refinement.
基金Project(50825403) supported by the National Science Fund for Distinguished Young ScholarsProject(2010CB732003) supported by the National Key Basic Research Program of ChinaProject(51021001) supported by the Science Fund for Creative Research Group of the National Natural Science Foundation of China
文摘Deep rock mass possesses some unusual properties due to high earth stress,which further result in new problems that have not been well understood and explained up to date.In order to investigate the deformation mechanism,the complete deformation process of deep rock mass,with a great emphasis on local shear deformation stage,was analyzed in detail.The quasi continuous shear deformation of the deep rock mass is described by a combination of smooth functions:the averaged distribution of the original deformation field,and the local discontinuities along the slip lines.Hence,an elasto-plastic model is established for the shear deformation process,in which the rotational displacement is taken into account as well as the translational component.Numerical analysis method was developed for case study.Deformation process of a tunnel under high earth stress was investigated for verification.
基金Project(2006AA11Z104) supported by the National High-Tech Research and Development Program of China
文摘For the purpose of describing the deformation characteristics of rocks,the effect of volume changes on mechanical properties of rocks should be taken into account with relation to the development of constitutive model.Firstly,rocks are divided into three parts,i.e.,voids,a damaged part and an undamaged part in the course of loading.The void ratio was applied to describing the changes of voids or pores during the deformation process.Then,using statistical damage theory,a constitutive model was developed for rocks to describe their strain softening and hardening on the basis of investigating the relationship between the net stress and apparent stress,in which the influence of volume changes on rock behavior was correctly taken into account,such as the initial phase of compaction and the latter stage of dilation.Thirdly,a method of determining model parameters was also presented.Finally,this model was used to compare the theoretical results with those observed from experiments under conventional triaxial loading conditions.
基金Project(20122BAB206014)supported by National Natural Science Foundation of ChinaProject(51365038)supported by the Natural Science Foundation of Jiangxi Province,ChinaProject(GJJ13068)supported by the Science and Technology Program of Educational Committee of Jiangxi Province,China
文摘The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.
基金Project(Kfkt2013-12)supported by Open Research Fund of Key Laboratory of High Performance Complex Manufacturing of Central South University,ChinaProject(2014002)supported by the Open Fund of Shanghai Key Laboratory of Digital Manufacture for Thin-walled Structures,ChinaProject(51375013)supported by the National Natural Science Foundation of China
文摘To gain a thorough understanding of the load state of parallel kinematic machines(PKMs), a methodology of elastodynamic modeling and joint reaction prediction is proposed. For this purpose, a Sprint Z3 model is used as a case study to illustrate the process of joint reaction analysis. The substructure synthesis method is applied to deriving an analytical elastodynamic model for the 3-PRS PKM device, in which the compliances of limbs and joints are considered. Each limb assembly is modeled as a spatial beam with non-uniform cross-section supported by lumped virtual springs at the centers of revolute and spherical joints. By introducing the deformation compatibility conditions between the limbs and the platform, the governing equations of motion of the system are obtained. After degenerating the governing equations into quasi-static equations, the effects of the gravity on system deflections and joint reactions are investigated with the purpose of providing useful information for the kinematic calibration and component strength calculations as well as structural optimizations of the 3-PRS PKM module. The simulation results indicate that the elastic deformation of the moving platform in the direction of gravity caused by gravity is quite large and cannot be ignored. Meanwhile, the distributions of joint reactions are axisymmetric and position-dependent. It is worthy to note that the proposed elastodynamic modeling method combines the benefits of accuracy of finite element method and concision of analytical method so that it can be used to predict the stiffness characteristics and joint reactions of a PKM throughout its entire workspace in a quick and accurate manner. Moreover, the present model can also be easily applied to evaluating the overall rigidity performance as well as statics of other PKMs with high efficiency after minor modifications.
基金Project(2016GK1004)supported by the Science and Technology Major Project of Hunan Province,China
文摘The hot deformation behavior of Al-6.2Zn-0.70Mg-0.30Mn-0.17 Zr alloy and its microstructural evolution were investigated by isothermal compression test in the deformation temperature range between 623 and 773 K and the strain rate range between 0.01 and 20 s^(-1).The results show that the flow stress decreased with decreasing strain rate and increasing deformation temperature.At low deformation temperature(≤673 K) and high strain rate(≥1 s^(-1)),the main flow softening was caused by dynamic recovery;conversely,at higher deformation temperature and lower strain rate,the main flow softening was caused by dynamic recrystallization.Moreover,the slipping mechanism transformed from dislocation glide to grain boundary sliding with increasing the deformation temperature and decreasing the strain rate.According to TEM observation,numerous Al_3Zr particles precipitated in matrix,which could effectively inhibit the dynamic recrystallization of the alloy.Based on the processing map,the optimum processing conditions for experimental alloy were in deformation temperature range from 730 K to 773 K and strain rate range from 0.033 s^(-1) to 0.18 s^(-1) with the maximum efficiency of 39%.
