The effect of strain hardening and strain softening behavior of flow stress changing with temperature on welding residual stress, plastic strain and welding distortion of ATN0 1-T4 aluminum alloy was studied by finite...The effect of strain hardening and strain softening behavior of flow stress changing with temperature on welding residual stress, plastic strain and welding distortion of ATN0 1-T4 aluminum alloy was studied by finite simulation method. The simulation results show that the weld seam undergoes strain hardening in the temperature range of 180-250 ℃, however, it exhibits strain softening at temperature above 250 ℃ during welding heating and cooling process. As a result, the strain hardening and strain softening effects counteract each other, introducing slightly influence on the welding residual stress, residual plastic strain and distortion. The welding longitudinal residual stress was determined by ultrasonic stress measurement method for the flat plates of A7N01-T4 aluminum alloy. The simulation results are well accordant with test ones.展开更多
The advantage of built-up sleeved backup roll was described. Based on the stress distribution analysis and simulation for the built-up sleeved backup roll by using finite element method, the effects of roll sleeve thi...The advantage of built-up sleeved backup roll was described. Based on the stress distribution analysis and simulation for the built-up sleeved backup roll by using finite element method, the effects of roll sleeve thickness and shrink range on the stress-strain field were studied. Finally, based on the methodology and strategy of the fatigue analysis, fatigue life of backup roll was estimated by using the stress-strain data obtained through finite element simulation. The results show that roll sleeve thickness and shrink range have a great influence on sleeve stress distribution of built-up sleeved roll. Under the circumstance of ensuring transferring enough torque, the shrink range should be kept small. However, thicker roll sleeve has longer roll service life when the shrink range is constant.展开更多
The plastic deformation simulation of AZ31 magnesium alloy at different elevated temperatures （from 473 to 723 K） was performed on Gleeble-1500 thermal mechanical simulator at the strain rates of 0.01, 0.1, 1, 5 and...The plastic deformation simulation of AZ31 magnesium alloy at different elevated temperatures （from 473 to 723 K） was performed on Gleeble-1500 thermal mechanical simulator at the strain rates of 0.01, 0.1, 1, 5 and 10 s-t and the maximum deformation degree of 80%. The relationship between the flow stress and deformation temperature as well as strain rate was analyzed. The materials parameters and the apparent activation energy were calculated. The constitutive relationship was established with a Zener-Hollomon （Z） parameter. The results show that the flow stress increases with the increase of strain rate at a constant temperature, but it decreases with the increase of deformation temperature at a constant strain rate. The apparent activation energy is estimated to be 129-153 kJ/mol, which is close to that for self-diffusion of magnesium. The established constitutive relationship can reflect the change of flow stress during hot deformation.展开更多
A series of laboratory experiments and PFC numerical simulations for rock-like material specimens containing two unparallel fissures were carried out.On the basis of experimental and numerical results,the stress-strai...A series of laboratory experiments and PFC numerical simulations for rock-like material specimens containing two unparallel fissures were carried out.On the basis of experimental and numerical results,the stress-strain curves,mechanical properties,AE events,cracking behavior and energy characteristics were analyzed to reveal the macro-mechanical behavior and meso-mechanism of pre-fissured specimens under different loading rates.Investigated results show that:1)When the loading rate is relatively low,the stress-strain curves show a brittle response.When the loading rate is relatively high,the curve shows a more ductile response.Both of the peak strength and elastic mudulus increase with the increase of loading rate,which can be expressed as power functions.2)Four crack types are identified,i.e.,tensile crack,shear crack,far-field crack and surface spalling.Moreover,the tensile crack,far-field crack and surface spalling are under tensile mechanism,while the shear crack is under shear mechanism.3)The drops of the stress-strain curves all correspond to the crack initiation or coalescence,which is also linked to a sudden increasing in the accumulated micro-crack curve.4)Both of the maximum bond force and energy have the similar trend with the increase of loading rate to peak strength,which indicates that the trend of peak strength can be explained by the meso-mechanics and energy.展开更多
In order to study the mechanism of the zonal disintegration phenomenon(ZDP),both experimental and theoretical investigations were carried out.Firstly,based on the similarity law,gypsum was chosen as equivalent materia...In order to study the mechanism of the zonal disintegration phenomenon(ZDP),both experimental and theoretical investigations were carried out.Firstly,based on the similarity law,gypsum was chosen as equivalent material to simulate the deep rock mass,the excavation of deep tunnel was modeled by drilling a hole in the gypsum models,two circular cracked zones were measured in the model,and ZDP in the enclosing rock mass around deep tunnel was simulated in 3D gypsum model tests.Secondly, based on the elasto-plastic analysis of the stressed-strained state of the surrounding rock mass with the improved Hoek-Brown strength criterion and the bilinear constitutive model,the maximum stress zone occurred in vicinity of the elastic-plastic interface due to the excavation of the deep tunnel,rock material in maximum stress zone is in the approximate uniaxial loading state owing to the larger tangential force and smaller radial force,the mechanism of ZDP was explained,which lay in the creep instability failure of rock mass due to the development of plastic zone and transfer of the maximum stress zone within the rock mass.Thirdly,the analytical critical depth for the occurrence of ZDP was obtained,which depended on the mechanical indices and stress concentration coefficient of rock mass.展开更多
基金Project(2007DFR70070) supported by China-Russia Government-to-Government Scientific and Technical Cooperation Foundation
文摘The effect of strain hardening and strain softening behavior of flow stress changing with temperature on welding residual stress, plastic strain and welding distortion of ATN0 1-T4 aluminum alloy was studied by finite simulation method. The simulation results show that the weld seam undergoes strain hardening in the temperature range of 180-250 ℃, however, it exhibits strain softening at temperature above 250 ℃ during welding heating and cooling process. As a result, the strain hardening and strain softening effects counteract each other, introducing slightly influence on the welding residual stress, residual plastic strain and distortion. The welding longitudinal residual stress was determined by ultrasonic stress measurement method for the flat plates of A7N01-T4 aluminum alloy. The simulation results are well accordant with test ones.
基金Project(E2010001155) supported by the Natural Science Foundation of Hebei Province, China
文摘The advantage of built-up sleeved backup roll was described. Based on the stress distribution analysis and simulation for the built-up sleeved backup roll by using finite element method, the effects of roll sleeve thickness and shrink range on the stress-strain field were studied. Finally, based on the methodology and strategy of the fatigue analysis, fatigue life of backup roll was estimated by using the stress-strain data obtained through finite element simulation. The results show that roll sleeve thickness and shrink range have a great influence on sleeve stress distribution of built-up sleeved roll. Under the circumstance of ensuring transferring enough torque, the shrink range should be kept small. However, thicker roll sleeve has longer roll service life when the shrink range is constant.
基金Project supported by China-Canada-USA Collaborative Research and Development Project (Magnesium Front End Research and Development (MFERD))
文摘The plastic deformation simulation of AZ31 magnesium alloy at different elevated temperatures （from 473 to 723 K） was performed on Gleeble-1500 thermal mechanical simulator at the strain rates of 0.01, 0.1, 1, 5 and 10 s-t and the maximum deformation degree of 80%. The relationship between the flow stress and deformation temperature as well as strain rate was analyzed. The materials parameters and the apparent activation energy were calculated. The constitutive relationship was established with a Zener-Hollomon （Z） parameter. The results show that the flow stress increases with the increase of strain rate at a constant temperature, but it decreases with the increase of deformation temperature at a constant strain rate. The apparent activation energy is estimated to be 129-153 kJ/mol, which is close to that for self-diffusion of magnesium. The established constitutive relationship can reflect the change of flow stress during hot deformation.
基金Project(BK20150005) supported by the Natural Science Foundation of Jiangsu Province for Distinguished Young Scholars,ChinaProject(2014YC10) supported by the Fundamental Research Funds for the Central Universities,China
文摘A series of laboratory experiments and PFC numerical simulations for rock-like material specimens containing two unparallel fissures were carried out.On the basis of experimental and numerical results,the stress-strain curves,mechanical properties,AE events,cracking behavior and energy characteristics were analyzed to reveal the macro-mechanical behavior and meso-mechanism of pre-fissured specimens under different loading rates.Investigated results show that:1)When the loading rate is relatively low,the stress-strain curves show a brittle response.When the loading rate is relatively high,the curve shows a more ductile response.Both of the peak strength and elastic mudulus increase with the increase of loading rate,which can be expressed as power functions.2)Four crack types are identified,i.e.,tensile crack,shear crack,far-field crack and surface spalling.Moreover,the tensile crack,far-field crack and surface spalling are under tensile mechanism,while the shear crack is under shear mechanism.3)The drops of the stress-strain curves all correspond to the crack initiation or coalescence,which is also linked to a sudden increasing in the accumulated micro-crack curve.4)Both of the maximum bond force and energy have the similar trend with the increase of loading rate to peak strength,which indicates that the trend of peak strength can be explained by the meso-mechanics and energy.
基金Projects(50525825,90815010)supported by the National Natural Science Foundation of ChinaProject(2009CB724608)supported by the Major state Basic Research Development Program of China
文摘In order to study the mechanism of the zonal disintegration phenomenon(ZDP),both experimental and theoretical investigations were carried out.Firstly,based on the similarity law,gypsum was chosen as equivalent material to simulate the deep rock mass,the excavation of deep tunnel was modeled by drilling a hole in the gypsum models,two circular cracked zones were measured in the model,and ZDP in the enclosing rock mass around deep tunnel was simulated in 3D gypsum model tests.Secondly, based on the elasto-plastic analysis of the stressed-strained state of the surrounding rock mass with the improved Hoek-Brown strength criterion and the bilinear constitutive model,the maximum stress zone occurred in vicinity of the elastic-plastic interface due to the excavation of the deep tunnel,rock material in maximum stress zone is in the approximate uniaxial loading state owing to the larger tangential force and smaller radial force,the mechanism of ZDP was explained,which lay in the creep instability failure of rock mass due to the development of plastic zone and transfer of the maximum stress zone within the rock mass.Thirdly,the analytical critical depth for the occurrence of ZDP was obtained,which depended on the mechanical indices and stress concentration coefficient of rock mass.
