金属材料挤出成型(metal material extrusion, MME)是采用金属粉末与聚合物黏结剂混合丝材为原料,通过成型、脱脂和烧结工艺(shaping-debinding-sintering, S-D-S)制造纯金属零部件的一种增材制造技术。随着MME技术的发展,亟须对其制品...金属材料挤出成型(metal material extrusion, MME)是采用金属粉末与聚合物黏结剂混合丝材为原料,通过成型、脱脂和烧结工艺(shaping-debinding-sintering, S-D-S)制造纯金属零部件的一种增材制造技术。随着MME技术的发展,亟须对其制品的抗冲击性能进行研究,然而相关信息非常匮乏。制备了不同过程参数下的MME试件,并采用夏比摆锤冲击试验研究了其抗冲击性能,探讨了成型方向、填充角度、挤出温度、床温及成型速度等过程参数对试件冲击吸收功的影响。结果表明:当填充角度为45°时,侧置方向成型试件的抗冲击性能最佳,水平方向次之,竖直方向最差;而在0°填充角度下,水平方向成型试件性能最好;进一步提高挤出温度、床温并降低成型速度,可以显著增强试件的抗冲击性能。研究结果为优化MME成型参数提供了理论依据,拓展了其在承受冲击载荷场景下的应用潜力。展开更多
An effective and simple way to develop equations from impact strain signals was proposed.Little research has been performed in this area,but this equation is very important for evaluating input signals in finite eleme...An effective and simple way to develop equations from impact strain signals was proposed.Little research has been performed in this area,but this equation is very important for evaluating input signals in finite element analysis impact tests and for obtaining additional information on material deformation and fracture processes under impact loading.For this purpose,dynamic impact responses were examined through signals obtained from a strain gauge installed on an impact striker connected to a data acquisition system.Aluminium 6061-T6 was used to extract strain responses on the striker during Charpy impact testing.Statistical analysis was performed using the I-kaz method,and curve fitting equations based on the equation for vibration response under a non-periodic force were used to evaluate the Charpy impact signals.The I-kaz coefficients and curve fitting equations were then compared and discussed with related parameters,such as velocities and thicknesses.Velocity and thickness were found to be related to the strain signal patterns,curve fitting equations and I-kaz coefficients.The equations developed using this method had R2 values greater than 97.7%.Finally,the constructed equations were determined to be suitable for evaluating Charpy impact strain signal patterns and obtaining additional information on fracture processes under impact loading.展开更多
文摘金属材料挤出成型(metal material extrusion, MME)是采用金属粉末与聚合物黏结剂混合丝材为原料,通过成型、脱脂和烧结工艺(shaping-debinding-sintering, S-D-S)制造纯金属零部件的一种增材制造技术。随着MME技术的发展,亟须对其制品的抗冲击性能进行研究,然而相关信息非常匮乏。制备了不同过程参数下的MME试件,并采用夏比摆锤冲击试验研究了其抗冲击性能,探讨了成型方向、填充角度、挤出温度、床温及成型速度等过程参数对试件冲击吸收功的影响。结果表明:当填充角度为45°时,侧置方向成型试件的抗冲击性能最佳,水平方向次之,竖直方向最差;而在0°填充角度下,水平方向成型试件性能最好;进一步提高挤出温度、床温并降低成型速度,可以显著增强试件的抗冲击性能。研究结果为优化MME成型参数提供了理论依据,拓展了其在承受冲击载荷场景下的应用潜力。
基金Universiti Kebangsaan Malaysia grant UKM-KK-03-FRGS 0118-2010Universiti Teknikal Malaysia Melaka for supporting these research activities
文摘An effective and simple way to develop equations from impact strain signals was proposed.Little research has been performed in this area,but this equation is very important for evaluating input signals in finite element analysis impact tests and for obtaining additional information on material deformation and fracture processes under impact loading.For this purpose,dynamic impact responses were examined through signals obtained from a strain gauge installed on an impact striker connected to a data acquisition system.Aluminium 6061-T6 was used to extract strain responses on the striker during Charpy impact testing.Statistical analysis was performed using the I-kaz method,and curve fitting equations based on the equation for vibration response under a non-periodic force were used to evaluate the Charpy impact signals.The I-kaz coefficients and curve fitting equations were then compared and discussed with related parameters,such as velocities and thicknesses.Velocity and thickness were found to be related to the strain signal patterns,curve fitting equations and I-kaz coefficients.The equations developed using this method had R2 values greater than 97.7%.Finally,the constructed equations were determined to be suitable for evaluating Charpy impact strain signal patterns and obtaining additional information on fracture processes under impact loading.
