When the tunneling boring machine(TBM) cutterhead tunnels, the excessive vibration and damage are a severe engineering problem, thereby the anti-vibration design is a key technology in the disc cutter system. The stru...When the tunneling boring machine(TBM) cutterhead tunnels, the excessive vibration and damage are a severe engineering problem, thereby the anti-vibration design is a key technology in the disc cutter system. The structure of disc cutter contains many joint interfaces among cutter ring, cutter body, bearings and cutter shaft. On account of the coupling for dynamic contact and the transfer path among joint interface, mechanical behavior of disc cutter becomes extremely complex under the impact of heavy-duty, which puts forward higher requirements for disc cutter design. A multi-degree-of-freedom coupling dynamic model, which contains a cutter ring, a cutter body, two bearings and cutter shaft, is established, considering the external stochastic excitations, bearing nonlinear contact force, multidirectional mutual coupling vibration, etc. Based on the parameters of an actual project and the strong impact external excitations, the modal properties and dynamic responses are analyzed, as well as the cutter shaft and bearings' loads and load transmission law are obtained. Numerical results indicate the maximum radial and axial cutter ring amplitudes of dynamic responses are 0.568 mm and 0.112 mm; the maximum radial and axial vibration velocities are 41.1 mm/s and 38.9 mm/s; the maximum radial and axial vibration accelerations are 94.7 m/s2 and 58.6 m/s2; the maximum swing angle and angular velocity of cutter ring are 0.007° and 0.0074 rad/s, respectively. Finally, the maximum load of bearing roller is 40.3 k N. The proposed research lays a foundation for structure optimization design of disc cutter and cutter base, as well as model selection, modification and fatigue life of the cutter bearing.展开更多
The potential role of formal structural optimization was investigated for designing foldable and deployable structures in this work.Shape-sizing nested optimization is a challenging design problem.Shape,represented by...The potential role of formal structural optimization was investigated for designing foldable and deployable structures in this work.Shape-sizing nested optimization is a challenging design problem.Shape,represented by the lengths and relative angles of elements,is critical to achieving smooth deployment to a desired span,while the section profiles of each element must satisfy structural dynamic performances in each deploying state.Dynamic characteristics of deployable structures in the initial state,the final state and also the middle deploying states are all crucial to the structural dynamic performances.The shape was represented by the nodal coordinates and the profiles of cross sections were represented by the diameters and thicknesses.SQP(sequential quadratic programming) method was used to explore the design space and identify the minimum mass solutions that satisfy kinematic and structural dynamic constraints.The optimization model and methodology were tested on the case-study of a deployable pantograph.This strategy can be easily extended to design a wide range of deployable structures,including deployable antenna structures,foldable solar sails,expandable bridges and retractable gymnasium roofs.展开更多
基金Project(51375001) supported by the National Natural Science Foundation of ChinaProject(2013CB035400) supported by the National Basic Research Program of China
文摘When the tunneling boring machine(TBM) cutterhead tunnels, the excessive vibration and damage are a severe engineering problem, thereby the anti-vibration design is a key technology in the disc cutter system. The structure of disc cutter contains many joint interfaces among cutter ring, cutter body, bearings and cutter shaft. On account of the coupling for dynamic contact and the transfer path among joint interface, mechanical behavior of disc cutter becomes extremely complex under the impact of heavy-duty, which puts forward higher requirements for disc cutter design. A multi-degree-of-freedom coupling dynamic model, which contains a cutter ring, a cutter body, two bearings and cutter shaft, is established, considering the external stochastic excitations, bearing nonlinear contact force, multidirectional mutual coupling vibration, etc. Based on the parameters of an actual project and the strong impact external excitations, the modal properties and dynamic responses are analyzed, as well as the cutter shaft and bearings' loads and load transmission law are obtained. Numerical results indicate the maximum radial and axial cutter ring amplitudes of dynamic responses are 0.568 mm and 0.112 mm; the maximum radial and axial vibration velocities are 41.1 mm/s and 38.9 mm/s; the maximum radial and axial vibration accelerations are 94.7 m/s2 and 58.6 m/s2; the maximum swing angle and angular velocity of cutter ring are 0.007° and 0.0074 rad/s, respectively. Finally, the maximum load of bearing roller is 40.3 k N. The proposed research lays a foundation for structure optimization design of disc cutter and cutter base, as well as model selection, modification and fatigue life of the cutter bearing.
基金Project(030103) supported by the Weaponry Equipment Pre-Research Key Foundation of ChinaProject(69982009) supported by the National Natural Science Foundation of China
文摘The potential role of formal structural optimization was investigated for designing foldable and deployable structures in this work.Shape-sizing nested optimization is a challenging design problem.Shape,represented by the lengths and relative angles of elements,is critical to achieving smooth deployment to a desired span,while the section profiles of each element must satisfy structural dynamic performances in each deploying state.Dynamic characteristics of deployable structures in the initial state,the final state and also the middle deploying states are all crucial to the structural dynamic performances.The shape was represented by the nodal coordinates and the profiles of cross sections were represented by the diameters and thicknesses.SQP(sequential quadratic programming) method was used to explore the design space and identify the minimum mass solutions that satisfy kinematic and structural dynamic constraints.The optimization model and methodology were tested on the case-study of a deployable pantograph.This strategy can be easily extended to design a wide range of deployable structures,including deployable antenna structures,foldable solar sails,expandable bridges and retractable gymnasium roofs.
