Orthogonal turn-milling is a high-efficiency and precision machining method.Its cutting layer directly affects chip formation,cutting forces,and chatter,and further affects tool life,machining quality,etc.We studied T...Orthogonal turn-milling is a high-efficiency and precision machining method.Its cutting layer directly affects chip formation,cutting forces,and chatter,and further affects tool life,machining quality,etc.We studied The cutting layer geometry(CLG)in orthogonal turn-milling with zero eccentricity(OTMZE)is studied to explore orthogonal turn-milling cutting layer formation process.OTMZE principles of motion and formation processes are analyzed statically without considering kinetic influences.Mathematical models of the entrance and exit angles,cutting thickness,and cutting depth are established.In addition,these models are validated experimentally and some influences of cutting parameters on the tool cutting layer are analyzed.The results show that OTMZE cutting layer formation can be divided into two stages,chip shapes are nearly consistent with the simulated CLGs,and the most influencial parameter in affecting the cutting layer is found to be the tool feed per revolation of workpiece fa,followed by the ratio of the tool and workpiece speedsλand the cutting depth ap.These models and results can provide theoretical guidance to clarify formation processes and quantitatively analyze changes in cutting layer geometry during OTMZE.In addition,they offer theoretical guidelines for cutting forces and chatter.展开更多
基金supported by the National Natural Science Foundation of China (No. 51475233)the Natural Science Foundation of Jiangsu Province(No. BK20171170)+2 种基金the Six Talent Peaks Project of Jiangsu Province(No. JXQC-049)the Major Program of the Natural Science Foundation for Colleges and Universities of Jiangsu Province(No. 19KJA560007)the Project of Jiangsu Key Laboratory of Large Engineering Equipment Detection and Control(No. JSKLEDC201512)
文摘Orthogonal turn-milling is a high-efficiency and precision machining method.Its cutting layer directly affects chip formation,cutting forces,and chatter,and further affects tool life,machining quality,etc.We studied The cutting layer geometry(CLG)in orthogonal turn-milling with zero eccentricity(OTMZE)is studied to explore orthogonal turn-milling cutting layer formation process.OTMZE principles of motion and formation processes are analyzed statically without considering kinetic influences.Mathematical models of the entrance and exit angles,cutting thickness,and cutting depth are established.In addition,these models are validated experimentally and some influences of cutting parameters on the tool cutting layer are analyzed.The results show that OTMZE cutting layer formation can be divided into two stages,chip shapes are nearly consistent with the simulated CLGs,and the most influencial parameter in affecting the cutting layer is found to be the tool feed per revolation of workpiece fa,followed by the ratio of the tool and workpiece speedsλand the cutting depth ap.These models and results can provide theoretical guidance to clarify formation processes and quantitatively analyze changes in cutting layer geometry during OTMZE.In addition,they offer theoretical guidelines for cutting forces and chatter.
