With the experiment and finite element simulation, the influences of power ultrasonic on the solidification structure of 7050 aluminum alloy ingot in semi-continuous casting were researched, and the effects of casting...With the experiment and finite element simulation, the influences of power ultrasonic on the solidification structure of 7050 aluminum alloy ingot in semi-continuous casting were researched, and the effects of casting speed on solidification structure in ultrasonic field were also analyzed. The experiment and simulation results show that the solidification structure of the ingot is homogeneously distributed, and its grain size is obviously refined at ultrasonic power of 240 W. The average grain sizes, which can be seen from the Leica microscope, are less than 100 μm. When the casting speed is 45-50 mm/min, the best grain refinement is obtained.展开更多
Solidification structure is critical in the control of the mechanical properties and quality during the continuous casting process. The thermo-physical properties of 13 Cr steel added some rare metals, such as Mo, V, ...Solidification structure is critical in the control of the mechanical properties and quality during the continuous casting process. The thermo-physical properties of 13 Cr steel added some rare metals, such as Mo, V, Nb, are measured to better understand the solidification structure of 13 Cr bloom. A computational model using CA-FE(cellular automation-finite element) method coupled with heat transfer model is developed to describe the solidification structure in continuous casting process. It is found that the calculated solidification structure is in good agreement with the observed data. The influence of casting speed and superheat on the solidification structure of the bloom is studied in detail. In order to obtain more equiaxed crystal ratio and low degree of the segregation in the bloom, the optimized casting speed 0.6 m/min and superheat less than 25 °C are determined for the caster. Using the optimized manufacturing parameters, these samples are 60% with the equiaxed zone ratio of 8%–10% and below the degree of segregation 1.05.展开更多
基金Project(2010CB731700) supported by the National Basic Research Program of China
文摘With the experiment and finite element simulation, the influences of power ultrasonic on the solidification structure of 7050 aluminum alloy ingot in semi-continuous casting were researched, and the effects of casting speed on solidification structure in ultrasonic field were also analyzed. The experiment and simulation results show that the solidification structure of the ingot is homogeneously distributed, and its grain size is obviously refined at ultrasonic power of 240 W. The average grain sizes, which can be seen from the Leica microscope, are less than 100 μm. When the casting speed is 45-50 mm/min, the best grain refinement is obtained.
基金Projects(51274057,51474057) supported by the National Natural Science Foundation of ChinaProject(2012AA03A508) supported by the High-tech Research and Development Program of China
文摘Solidification structure is critical in the control of the mechanical properties and quality during the continuous casting process. The thermo-physical properties of 13 Cr steel added some rare metals, such as Mo, V, Nb, are measured to better understand the solidification structure of 13 Cr bloom. A computational model using CA-FE(cellular automation-finite element) method coupled with heat transfer model is developed to describe the solidification structure in continuous casting process. It is found that the calculated solidification structure is in good agreement with the observed data. The influence of casting speed and superheat on the solidification structure of the bloom is studied in detail. In order to obtain more equiaxed crystal ratio and low degree of the segregation in the bloom, the optimized casting speed 0.6 m/min and superheat less than 25 °C are determined for the caster. Using the optimized manufacturing parameters, these samples are 60% with the equiaxed zone ratio of 8%–10% and below the degree of segregation 1.05.
