In the present study,the effect of reduction of cutting fluid consumption on the surface quality and tool wear was studied.Mathematical models were developed to predict the surface roughness using response surface met...In the present study,the effect of reduction of cutting fluid consumption on the surface quality and tool wear was studied.Mathematical models were developed to predict the surface roughness using response surface methodology(RSM).Analysis of variance(ANOVA)was used to investigate the significance of the developed regression models.The results showed that the coefficient of determination values(R^2)for the developed models was 97.46%for dry,89.32%for flood mode(FM),and 99.44%for MQL,showing the high accuracy of fitted models.Also,under the minimum quantity lubrication(MQL)condition,the surface roughness improved by 23%−44%and 19%−41%compared with dry and FM,respectively,and the SEM images of machined surface proved the statement.The prepared SEM images of tool rake face also showed a considerable decrease in adhesion wear.Built-up edge and built-up layer were the two main products of the adhesion wear,and energy-dispersive X-ray spectroscopy(EDX)analysis of specific points on the tool faces helped to discover the chemical compositions of adhered materials.By changing dry and FM to MQL mode,dominant mechanism of tool wear in machining aluminum alloy was significantly decreased.Breakage wear that led to early failure of cutting edge was also controlled by MQL technique.展开更多
A building model with radiant cooling system was established and the cooling load, indoor temperature, surface temperature of the wails and other parameters in non-cooling and radiant cooling room were calculated by T...A building model with radiant cooling system was established and the cooling load, indoor temperature, surface temperature of the wails and other parameters in non-cooling and radiant cooling room were calculated by TRNSYS. The comparative analysis of the characteristics of attenuation and delay proves that the operation of radiant cooling system increases the degree of temperature attenuation of the room and reduces the inner surface temperature of the wall significantly, but has little effect on the attenuation coefficient and delay time of wall heat transfer. The simulation results also show that the inner surface temperature of the walls in the radiant cooling room is much lower than that in non-cooling room in the day with the maximum cooling load, which reduces the indoor operation temperature largely, and improves the thermal comfort. Finally, according to the analysis of indoor temperature of the rooms with different operation schedules of cooling system, it can be derived that the indoor mean temperature changes with the working time of radiant cooling system, and the operation schedule can be adjusted in practice according to the actual indoor temperature to achieve the integration of energy efficiency and thermal comfort.展开更多
文摘In the present study,the effect of reduction of cutting fluid consumption on the surface quality and tool wear was studied.Mathematical models were developed to predict the surface roughness using response surface methodology(RSM).Analysis of variance(ANOVA)was used to investigate the significance of the developed regression models.The results showed that the coefficient of determination values(R^2)for the developed models was 97.46%for dry,89.32%for flood mode(FM),and 99.44%for MQL,showing the high accuracy of fitted models.Also,under the minimum quantity lubrication(MQL)condition,the surface roughness improved by 23%−44%and 19%−41%compared with dry and FM,respectively,and the SEM images of machined surface proved the statement.The prepared SEM images of tool rake face also showed a considerable decrease in adhesion wear.Built-up edge and built-up layer were the two main products of the adhesion wear,and energy-dispersive X-ray spectroscopy(EDX)analysis of specific points on the tool faces helped to discover the chemical compositions of adhered materials.By changing dry and FM to MQL mode,dominant mechanism of tool wear in machining aluminum alloy was significantly decreased.Breakage wear that led to early failure of cutting edge was also controlled by MQL technique.
基金Project(2010DFA72740) supported by the International Science & Technology Cooperation Program of China
文摘A building model with radiant cooling system was established and the cooling load, indoor temperature, surface temperature of the wails and other parameters in non-cooling and radiant cooling room were calculated by TRNSYS. The comparative analysis of the characteristics of attenuation and delay proves that the operation of radiant cooling system increases the degree of temperature attenuation of the room and reduces the inner surface temperature of the wall significantly, but has little effect on the attenuation coefficient and delay time of wall heat transfer. The simulation results also show that the inner surface temperature of the walls in the radiant cooling room is much lower than that in non-cooling room in the day with the maximum cooling load, which reduces the indoor operation temperature largely, and improves the thermal comfort. Finally, according to the analysis of indoor temperature of the rooms with different operation schedules of cooling system, it can be derived that the indoor mean temperature changes with the working time of radiant cooling system, and the operation schedule can be adjusted in practice according to the actual indoor temperature to achieve the integration of energy efficiency and thermal comfort.
