Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot presse...Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot pressed sintering and hot extrusion.The mechanical properties as well as friction and wear properties of the composites were studied by microstructure analysis,tensile experiments,friction and wear experiments.The results showed that basalt fibers were oriented and uniformly distributed and led to local grain refinement in the alloy matrix.The hardness and elongation of the composites were improved.The friction coefficient of the composites increased and then decreased,and the maximum wear depth and wear amount decreased,then increased,then decreased again with the growth of basalt fiber addition.Meanwhile,the inclusion of basalt fibers mitigated the uneven wear of the extruded 7075 aluminum alloy.The value of wear depth difference of 7075-0.2BF was the smallest,and that of 7075-2.0BF was close to it.The maximum wear depth and wear volume the 7075-0.2BF and 7075-2.0BF were also the smallest.The inhibition of uneven wear by basalt fibers enhanced of wear resistance for 7075 aluminum alloy,which has reference significance for improving the performance of aluminum alloy drill pipes.展开更多
Wear behaviors of a peak-aged Cu-15Ni-8Sn alloy fabricated by powder metallurgy were investigated.The results indicated that the friction coefficients and the wear rates of Cu-15Ni-8Sn alloy within a normal load range...Wear behaviors of a peak-aged Cu-15Ni-8Sn alloy fabricated by powder metallurgy were investigated.The results indicated that the friction coefficients and the wear rates of Cu-15Ni-8Sn alloy within a normal load range of 50−700 N and a sliding speed range of 0.05−2.58 m/s were less than 0.14 and 2.8×10−6 mm3/mm,respectively.Stribeck-like curve and wear map were developed to describe the oil-lubrication mechanism and wear behavior.The equation of the dividing line between zones of safe and unsafe wear life was determined.Lubricating oil was squeezed into micro-cracks under severe wear conditions.In addition,the lubricating oil reacted with Cu-15Ni-8Sn alloy to generate the corresponding sulfides,which hindered the repair of micro-cracks,promoted cracks growth,and led to delamination.This work has established guidelines for the application of the Cu-15Ni-8Sn alloy under oil-lubricated conditions through developing wear map.展开更多
Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high t...Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+ 0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.展开更多
Under various electromagnetic induction heating powers,different Al3Ti/Al composites were fabricated by in-situ synthesis method from aluminum and titanium fibers.Microstructures and particles distribution of the comp...Under various electromagnetic induction heating powers,different Al3Ti/Al composites were fabricated by in-situ synthesis method from aluminum and titanium fibers.Microstructures and particles distribution of the composites were examined by XRD,SEM and EDS.The results show that no other intermetallic compounds beside Al3Ti can be in-situ synthesized.Around the titanium fibers,the reaction zones and diffusion zones can be obviously found.Due to the stirring of the electromagnetic function,the formation of the micro-cracks inside the reaction zone was conducive to the peeling off of the Al3Ti particles,and ensures the continuous reaction between liquid aluminum and titanium fibers,as well as the diffusion of Al3Ti particles.At the same time,there were secondary splits of Al3Ti particles located in diffusion zones.Two-body abrasion test shows that with the increase of induction heating power,the wear rates of the composites reduced and the number of grooves decreased.展开更多
基金Project(2021YFC2900200)supported by the National Key Research and Development Project of ChinaProject(20230203114SF)supported by the Key Research and Development Project of Jilin Province,China。
文摘Basalt fibers/7075 aluminum matrix composites were studied to meet the demand of aluminum alloy drill pipes for material wear resistance.The composites with different basalt fiber additions were prepared by hot pressed sintering and hot extrusion.The mechanical properties as well as friction and wear properties of the composites were studied by microstructure analysis,tensile experiments,friction and wear experiments.The results showed that basalt fibers were oriented and uniformly distributed and led to local grain refinement in the alloy matrix.The hardness and elongation of the composites were improved.The friction coefficient of the composites increased and then decreased,and the maximum wear depth and wear amount decreased,then increased,then decreased again with the growth of basalt fiber addition.Meanwhile,the inclusion of basalt fibers mitigated the uneven wear of the extruded 7075 aluminum alloy.The value of wear depth difference of 7075-0.2BF was the smallest,and that of 7075-2.0BF was close to it.The maximum wear depth and wear volume the 7075-0.2BF and 7075-2.0BF were also the smallest.The inhibition of uneven wear by basalt fibers enhanced of wear resistance for 7075 aluminum alloy,which has reference significance for improving the performance of aluminum alloy drill pipes.
基金Projects(2017YFB0306105,2018YFE0306100)supported by the National Key Research and Development Program of China
文摘Wear behaviors of a peak-aged Cu-15Ni-8Sn alloy fabricated by powder metallurgy were investigated.The results indicated that the friction coefficients and the wear rates of Cu-15Ni-8Sn alloy within a normal load range of 50−700 N and a sliding speed range of 0.05−2.58 m/s were less than 0.14 and 2.8×10−6 mm3/mm,respectively.Stribeck-like curve and wear map were developed to describe the oil-lubrication mechanism and wear behavior.The equation of the dividing line between zones of safe and unsafe wear life was determined.Lubricating oil was squeezed into micro-cracks under severe wear conditions.In addition,the lubricating oil reacted with Cu-15Ni-8Sn alloy to generate the corresponding sulfides,which hindered the repair of micro-cracks,promoted cracks growth,and led to delamination.This work has established guidelines for the application of the Cu-15Ni-8Sn alloy under oil-lubricated conditions through developing wear map.
文摘Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+ 0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.
基金Project(2015DFR50990-01)supported by International Cooperation Project of Ministry of Science and Technology of ChinaProjects(18JS060,18JS075)supported by the Shaanxi Key Laboratory of Nano-materials and Technology,China。
文摘Under various electromagnetic induction heating powers,different Al3Ti/Al composites were fabricated by in-situ synthesis method from aluminum and titanium fibers.Microstructures and particles distribution of the composites were examined by XRD,SEM and EDS.The results show that no other intermetallic compounds beside Al3Ti can be in-situ synthesized.Around the titanium fibers,the reaction zones and diffusion zones can be obviously found.Due to the stirring of the electromagnetic function,the formation of the micro-cracks inside the reaction zone was conducive to the peeling off of the Al3Ti particles,and ensures the continuous reaction between liquid aluminum and titanium fibers,as well as the diffusion of Al3Ti particles.At the same time,there were secondary splits of Al3Ti particles located in diffusion zones.Two-body abrasion test shows that with the increase of induction heating power,the wear rates of the composites reduced and the number of grooves decreased.
