Experimental investigations on dynamic in-plane compressive behavior of a plain weave composite were performed using the split Hopkinson pressure bar. A quantitative criterion for calculating the constant strain rate ...Experimental investigations on dynamic in-plane compressive behavior of a plain weave composite were performed using the split Hopkinson pressure bar. A quantitative criterion for calculating the constant strain rate of composites was established. Then the upper limit of strain rate, restricted by stress equilibrium and constant loading rate, was rationally estimated and confirmed by tests. Within the achievable range of 0.001/s-895/s, it was found that the strength increased first and subsequently decreased as the strain rate increased. This feature was also reflected by the turning point(579/s) of the bilinear model for strength prediction. The transition in failure mechanism, from local opening damage to completely splitting destruction, was mainly responsible for such strain rate effects. And three major failure modes were summarized under microscopic observations: fiber fracture, inter-fiber fracture, and interface delamination. Finally, by introducing a nonlinear damage variable, a simplified ZWT model was developed to characterize the dynamic mechanical response. Excellent agreement was shown between the experimental and simulated results.展开更多
This paper discusses experimental results of turnin g experiments on GCr15 bearing steel hardened to 60～64 HRC. The objective was to d etermine the effect of the cutting parameters on cutting force, chip morphology a...This paper discusses experimental results of turnin g experiments on GCr15 bearing steel hardened to 60～64 HRC. The objective was to d etermine the effect of the cutting parameters on cutting force, chip morphology and resultant workpiece surface quality, more specifically surface texture, micr ostructure alterations, changes in microhardness and residual stresses distribut ion. The changing rules of the main cutting force was shown in this paper which feature a increasing tendency with the improvement of the workpiece hardness wit hin the cutting parameter scope. The rule of cutting force changing with the wor kpiece hardness is accord to the traditional metal cutting theory. Stress value decrease with increasing cutting speed and workpiece hardness. The comparison of the machined surface roughness and harden layer depth of machined surface for d ifferent hardness is shown in Fig.1. The machined surface roughness is the worst when the workpiece hardness is around 50HRC. When the workpiece hardness is ove r 50HRC, the surface roughness value shows a descending tendency with the additi on hardness. The machined superficial harden layer depth shows an increasing ten dency with the improvement of the workpiece hardness. When the workpiece hardnes s is 50HRC the machined superficial harden layer depth is tiptop. When the workp iece hardness is over 50HRC the depth changes little with the addition of workpi ece hardness. The remnant stress status of the machined surface is shown in Fig. 2, which is press stress status both in surface and in base for less cutting par ameters under two kinds of cutting condition. But experiment results show that t ensile stress can be produced under uncomfortable cutting conditions. The deform ation created by the chip formation is reduced whereduce with [TPP126A,+35mm77mm,Z,PY#]Depth from surface (μm) ■ v=200m/min,f=0.24mm/r,ap=0.8mm,60HRC ● v=200m/min,f=0.15mm/r,ap=0.5mm,60HRC Fig.1 The subsurface residual stress between the two experimentsHardness (HRC) Fig.2 The surface finish vs. workpiece hardness the workpiece hardness is improved.展开更多
The aim of this work is to simulate thermal deformation of tool system and investigate the influence of cutting parameters on it in single-point diamond turning(SPDT) of aluminum alloy. The experiments with various cu...The aim of this work is to simulate thermal deformation of tool system and investigate the influence of cutting parameters on it in single-point diamond turning(SPDT) of aluminum alloy. The experiments with various cutting parameters were conducted. Cutting temperature was measured by FLIR A315 infrared thermal imager. Tool wear was measured by scanning electron microscope(SEM). The numerical model of heat flux considering tool wear generated in cutting zone was established. Then two-step finite element method(FEM) simulations matching the experimental conditions were carried out to simulate the thermal deformation. In addition, the tests of deformation of tool system were performed to verify previous simulation results. And then the influence of cutting parameters on thermal deformation was investigated. The results show that the temperature and thermal deformation from simulations agree well with the results from experiments in the same conditions. The maximum thermal deformation of tool reaches to 7 μm. The average flank wear width and cutting speed are the dominant factors affecting thermal deformation, and the effective way to decrease the thermal deformation of tool is to control the tool wear and the cutting speed.展开更多
A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30～64 HRC. The natural thermocouple was used to measure the cutting tem p ...A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30～64 HRC. The natural thermocouple was used to measure the cutting tem p erature, tool life and cutting temperature were investigated and compared. The m aterial can be heated by this instrument which using low voltage and high elec trical current, while PCBN can’t be heated by electrifying directly, so the ke ntanium layer coating over the PCBN is heated, so the PCBN is heated and its th ermoelectric property is got by this method. [TPP129,+60mm88mm,Y,PZ#] Fig.1 Effect of cutting depth and workpiec hardness on. the cutting temperatureThe objective was to determine the influence of the workpiece hardness on change s in cutting temperature and tool wear characterize. It can be found from Fig.1 that the cutting temperature show an increasing tendency with the improvement of workpiece hardness within the cutting speed scope when the workpiece hardness i s under HRC50. And on the other hand, it is found that the cutting temperature s how the downtrend with the improvement of workpiece hardness when the workpiece hardness is over HRC50. According to experimental results, the critical hard ness when turning hardened GCr15 bearing steel with PCBN tool is about HRC50. Th e wear causes of PCBN tool have been found out through taking photos on the micr o-shape of PCBN poly-laminate initial surface as well as face and flank of wea r tool and analysis on chemical elements. It is discovered that the PCBN tools a re not suitable for cutting the workpiece at nearly critical hardness, because n ear the critical hardness, PCBN wear at the highest speed. For researching the w ear rule of PCBN tool, the tool wear experiments have been carried on by using b earing steel GCr15 at hardness HRC40 and HRC60 with changing cutting speed. The indexes of tool life equations is gained under two kinds of conditions w hich are bigger than 0.6, so the effects of cutting speed on the PCBN tool are m uch less than that of carbide tool and ceramic tool.展开更多
On the basis of analyzing the machine-workpiece-tool system, the main factors affecting diameter errors in bars turning are considered, and the mathematic models of the actual workpiece diameter at the cutting point a...On the basis of analyzing the machine-workpiece-tool system, the main factors affecting diameter errors in bars turning are considered, and the mathematic models of the actual workpiece diameter at the cutting point are established according to the three usual methods of mounting workpieces on a turning machine. Further a prediction system for diameter errors is developed; a new method, called discrete nodes output, is presented and applied to expressing workpiece diameter errors at given points along the part axis, then off-line compensation is implemented according to the prediction values to diminish machining errors. The results indicate that the method can diminish diameter errors more than 70%, greatly improve the machining accuracy of bars.展开更多
To predict the extent of turning force uncertainty quantitatively,this paper proposes a fuzzy-grey prediction procedure based on the symmetric fuzzy number and linear planning theory and grey set theory.To ve rify the...To predict the extent of turning force uncertainty quantitatively,this paper proposes a fuzzy-grey prediction procedure based on the symmetric fuzzy number and linear planning theory and grey set theory.To ve rify the developed procedure,a measuring system of turning force is schematized to acquire the evaluating data.The comparison between the prediction results a nd measured data demonstrates that the prediction is an extent of variable force rather than a certain point for the given turning conditions,and the measured force drops into the extent with smaller relative error.In addition,the proce dure only needs less experimental data in modeling.This work is new and origina l,and helpful for engineering application.展开更多
Laser assisted machining （LAM） has difficulties in estimating temperature after applying a LAM process due to its very small heat input area, large energy and movement. In particular, in the case of laser assisted t...Laser assisted machining （LAM） has difficulties in estimating temperature after applying a LAM process due to its very small heat input area, large energy and movement. In particular, in the case of laser assisted turning （LAT） process, it is more difficult to estimate the temperature after preheating because it has a shape of ellipse when a laser heat source is rotated. A prediction method and thermal analysis method for heat source shapes were proposed as a square shaped member was preheated. The temperature distribution was calculated according to the rotation of the member. Compared with the results of the former study, the maximum temperature of the calculation results, 1 407.1 ℃, is 8.5 ℃ higher than that of the square member, which is 1 398.6 ℃. In a LAT process for a square member, the maximum temperature is 1 850.8 ℃. It is recognized that a laser power control process is required because square members show a maximum temperature that exceeds a melting temperature at around a vertex of the member according to the rotation.展开更多
A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed. In the first analyzing step, the cutting force and the cutting heat for th...A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed. In the first analyzing step, the cutting force and the cutting heat for the cutting conditions were obtained using the AdvantEdge. Also, the deformation of a workpiece was estimated in the second step using the ANSYS. The deformation was analyzed for a 150 mm-long workpiece at three different measuring points, such as 10, 70 and 130 mm from a reference point, and the amounts of the deformation were compared through experiments. /n the results of the comparison and analysis, the values obtained from these comparison and analysis represent similar tendencies. Also, it is verified that their geometric errors increase with the increase in temperature. In addition, regarding the factors that affect the deformation of a workpiecc, it can be seen that the geometric error in the lathe is about 15%, the error caused by the cutting force is about 10%, and the deformation caused by the heat is about 75%.展开更多
Prediction of surface finish in turning process is a difficult but important task. Artificial Neural Networks (ANN) can reliably pred ict the surface finish but require a lot of training data. To overcome this prob le...Prediction of surface finish in turning process is a difficult but important task. Artificial Neural Networks (ANN) can reliably pred ict the surface finish but require a lot of training data. To overcome this prob lem, an expert system approach is proposed, wherein it will be possible to predi ct the surface finish from limited experiments. The expert system contains a kno wledge base prepared from machining data handbooks and number of experiments con ducted by turning steel rods, over a wide range of cutting parameters. With this knowledge base, the expert system predicts surface finish for different tool-w ork-piece combinations, by carrying out few experiments for each case. The prop osed expert system model is validated by carrying out a number of experiments.展开更多
With the rapid development of manufacturing technology, the traditional simulation of machining can not meet the people’s need. Research on virtual machining environment is one of the key parts of virtual manufacturi...With the rapid development of manufacturing technology, the traditional simulation of machining can not meet the people’s need. Research on virtual machining environment is one of the key parts of virtual manufacturing technology. According to the features of virtual turning, this paper proposes a simplified Whitted lighting model based on analysis of Phong and other local illumination model. This model takes the material and roughness of workpiece into account to calculate the roughness coefficient D, geometric fading coefficient G and Fresenel transmission coefficient F’ so that the light intensity in the scene can be got more realisticly. Moreover, to obtain the natural lighting effects, based on the analysis of motion space of machine tools, local ray tracing algorithm is given to calculate the light intensity of every position during the course of simulation. This method can not only simulate the machining environment accurately, but also reduce the calculating time greatly. For example, if CPU is 1.3 G and internal memory is 128 M, the refresh time using the original algorithm is 0.1 second, while it becomes 0.01 seconds by local refreshing. Besides, to get more realistic machining scene, the paper deduce the transfer matrix from chip coordinate to feeding coordinate so that the chip model can be integrated into the whole machining scene. At last, a example of virtual cutting scene is shown to demonstrate the effects of global illumination model and helical chip simulation. The system can give the user high true sensation. The user can operate the machine tools through the controlling panel and watch the cutting process from different viewing angle. The data needed for construction of scene and chip simulation is obtained form the C616 lathe. This study plays important role in richening virtual manufacturing theory and promoting the development of advanced manufacturing technology.展开更多
Magnetostriction is a phenomenon in which a magneti c field is used to produce a change in size of some materials. This property has b een known in elements such as nickel, iron and cobalt. Because the rare-ear th all...Magnetostriction is a phenomenon in which a magneti c field is used to produce a change in size of some materials. This property has b een known in elements such as nickel, iron and cobalt. Because the rare-ear th alloy Terfenol-D can offer much larger strains than nickel, iron, cobalt, an d other smart materials such as piezoelectric materials, it is called giant magn etostrictive material. Making use of the giant magnetostrictive material, the gi ant magnetostrictive actuator has higher bandwidth and rapider response than oth er actuators. So it is widely used in active vibration control, especially in lo w frequency stage. In this paper, a turning vibration control system is develope d. The system has an actuator clamped in a flexor that is rigid in the feed and main cutting force directions, yet is flexible in the radial direction. The stru cture of the giant magnetostrictive actuator is developed after magnetic circuit and some structure parameter are calculated. According to the turning frequency , the transient and stable-state output of the giant magnetostrictive actuator is measured. The test result demonstrated that the actuator responses the input rapidly, and the actuator has perfect stable-state and transient output charact eristic. The characteristic includes the stable-state output linearity, repeata bility and transient delay between output displacement and input current.展开更多
Turning mechanism is important assemblies for tracked vehicles. Turning performance is important evaluating indicator. The performance of the turning mechanism directly affect the mobility and productivity of the craw...Turning mechanism is important assemblies for tracked vehicles. Turning performance is important evaluating indicator. The performance of the turning mechanism directly affect the mobility and productivity of the crawler. However, there are still some problems crying out for solutions in superior turning mechanism for vehicle engineering area. Composition and performance of turning system in agricultural tracked vehicles matched with twin driving differential turning mechanism was introduced, which adopted quiet hydraulic double pumps and double motors, took advantage of flexibility greatly for track vehicle turning and benefit for handling used steering wheel.展开更多
Objective Visual cues(VC)are one of the most promising rehabilitative strategies for alleviating the PD patient’s freezing of gait.However,the mechanisms of turning’s neural control and its changes with VC are uncle...Objective Visual cues(VC)are one of the most promising rehabilitative strategies for alleviating the PD patient’s freezing of gait.However,the mechanisms of turning’s neural control and its changes with VC are unclear.This study investigates the neural control of muscle synergy during turning and its changes while using VC.展开更多
Free abrasive particle machining in simple machine such as: honing, polishing can get higher surface finish mirror, but surface error, and working procedure is hard to control. Therefore, the vertical disposed ultra-p...Free abrasive particle machining in simple machine such as: honing, polishing can get higher surface finish mirror, but surface error, and working procedure is hard to control. Therefore, the vertical disposed ultra-precision plane honing method by ultra-particle diamond honing wheel is put forward to. The results of experiments indicate: plane-honing wheel has higher machining accuracy and machining efficiency. But at the same time the structure parameters of honing wheel effects on machining accuracy. By analyzing the relation of honing wheel structure parameters and workpiece machining accuracy, the relation of honing wheel and wear coefficient, then this paper gets honing wheel structure parameters in the condition of best accuracy coefficient and wear coefficient, and resolve the problem of choosing honing wheel structure parameters in ultra-precision plane honing at last. This paper analyses the relation of honing wheel structure parameters and workpiece machining accuracy coefficient and wear coefficient, by building relative movement math model of honing wheel and workpiece in plane honing. Through theory calculating, the result indicate: about honing machine tools for large volume manufacture, honing wheel wear is main effect factor, so honing wheel should adopt obverse triangle radial structure. About honing machining for high accuracy and low-batch quantities, machining accuracy coefficient is main factors; so honing wheel should adopt reverse triangle radial structure. Neglected the manufacturing factors of honing wheel, then we can design honing wheel with high power curve structure to meet the need of machining accuracy coefficient and honing wheel wear coefficient in higher accuracy honing.展开更多
In this paper, the factors of affecting surface roughness and profiles accuracy of the machined larege depth diamter ratio aspheric surfaces in ultra-precision grinding process are analyzed theoretically. An ultra-pre...In this paper, the factors of affecting surface roughness and profiles accuracy of the machined larege depth diamter ratio aspheric surfaces in ultra-precision grinding process are analyzed theoretically. An ultra-precision aspheric grinding system is then designed and manufactured. Aerostatic form is adopted to build the spindle of the workpiece, transverse guideway, longitudinal guideway and the spindle of the grinder in this system. The following specification is achieved, such as the turning accuracy of the spindle of the workpiece is 0.05 μm, radial rigidity of the spindle is GE 220N/μm, axial rigidity is GE 160 N/μm, radial rigidity of the guideway is GE 200N/μm, the highest rotational speed of the grinder is 80 000 rev/min and its turning accuracy is 0.1 μm, the resolution of linear displacement of the transverse and longitudinal guideway is 4.9 nm. Adjusting range of this adjusting mechanism is 2 mm in the Y direction, the adjusting accuracy of the precise adjusting mechanism is 0.1 μm. Micro displacement measuring system of this ultra-precision aspheric grinding adopts two-backfeed strategy, and angle displacement back-feed is realized by photoelectric encoder, it’s resolution is 655 360 pulse/rev. after 4 frequency multiplication, it’s angle displacement resolution is achieved 2 621 440 pulse/rev. Straight-line displacement is monitored by single frequency laser interferometer (DLSTAX LTM-20B, made in Japan). This CNC system adopts inimitable bi-arc step length flex CN interpolation algorithm, it’s CN system resolution is 5 nm.So this aspheric grinding system ensures profile accuracy of the machined part. The resolution of this interferometer is 5 nm. Finally, lots of ultra-precision grinding experiments are carried out on this grinding system. Some optical aspheric parts, with profiles accuracy of 0.3 μm, surface roughness less than 0.01 μm, are obtained.展开更多
Titanium metal matrix composite(Ti-MMC)has excellent features and capabilities which can be considered a potential candidate to replace commercial titanium and superalloys within an extensive range of products and ind...Titanium metal matrix composite(Ti-MMC)has excellent features and capabilities which can be considered a potential candidate to replace commercial titanium and superalloys within an extensive range of products and industrial sectors.Regardless of the superior features in Ti-MMC,however,referring to several factors including high unit cost and existence of rigid and abrasive ceramic particles in the generated matrices of the work part,the Ti-MMC is grouped as extremely difficult to cut with a poor level of machinability.Furthermore,adequate process parameters for machining Ti-MMCs under several lubrication methods are rarely studied.Therefore,adequate knowledge of this regard is strongly demanded.Among machinability attributes,ultrafine particles(UFPs)and fine particles(FPs)have been selected as the main machinability attributes and the factors leading to minimized emission have been studied.According to experimental observations,despite the type of coating used,the use of higher levels of flow rate led to less UFPs,while no significant effects were observed on UFPs.Under similar cutting conditions,higher levels of FPs were recorded under the use of uncoated inserts.Moreover,cutting speed had no significant influence on UFPs;nevertheless,it significantly affects the FPs despite the type of insert used.展开更多
Mechanical components machined to high levels of ac cu racy are vital to achieve various functional requirements in engineering product s. In particular, the geometric accuracy of turned components play an important r...Mechanical components machined to high levels of ac cu racy are vital to achieve various functional requirements in engineering product s. In particular, the geometric accuracy of turned components play an important role in determining the form, fit and function of mechanical assembly requiremen ts. The geometric accuracy requirements of turned components are usually specifi ed in terms of roundness, straightness, cylindricity and concentricity. In pract ice, the accuracy specifications achievable are influenced by many factors such as component materials, production equipment, environmental factors, and machini ng process variables. While the sources of geometric errors due to materials, ma chinery and environment can be predicted to a large extent, the geometric accura cy due to the machining practice is unpredictable and difficult to determine. Since the fundamental geometric tolerances of work-pieces machined by tur ning a re sensitive to the cutting conditions, optimizing the cutting parameters such a s cutting speed, feed rate, and depth of cut is important for achieving the requ ired accuracy levels. Optimization studies of process variables in turning have not been well documented in the literature. Some experimental studies show the e ffect of process variables like cutting speed, feed rate and depth of cut on sur face roughness, production rate, production cost, etc. However, there have been no in-depth studies of the influence of the process variables on mechanical acc uracy related to the geometrical tolerances. In practice, a mechanical part usually consists of several geometrical features. For many mechanical parts, the geometric tolerances determine their functional characteristics. For example, diameter of a shaft and diameter of a hole decide the clearance of a cylindrical fit. The features of the cylindrical fit depend o n the dimensional tolerances of the size as well as several other geometrical to lerances like, roundness, cylindricity, and concentricity. In the study reported here, the dimensional and geometric tolerances achieved using turning experimen ts over a wide selection of cutting conditions will be used to analyze their inf luence on satisfying the functional requirements. The study will also show a met hodology of optimizing the process variables to achieve dimensional and geom etric tolerances to meet the requirements of specific functional features.展开更多
In this study,newly developed low content PCBN was used to evaluate the cutting performance in high speed turning of hardened steel.Using new PCBN and commercially available PCBN tipped inserts under the same cutting ...In this study,newly developed low content PCBN was used to evaluate the cutting performance in high speed turning of hardened steel.Using new PCBN and commercially available PCBN tipped inserts under the same cutting condition,cutting performance with variable cutting speed,feed rate and depth of cuts on tools were measured by observation of flank and crater wear.Its microstructures were analyzed through SEM microscope,measurement of surface roughness on workpiece was also performed. According to cutting performance results,it is shown that new PCBN shows much longer tool life in high speed continuous turning than our conventional PCBN tools,with improved wear and chipping resistance.This result on the machinability of new PCBN for hardened steel will provide effective guidelines to manufacturing engineers,also provide useful economic machining solution for high speed continuous turning for hardened steel.展开更多
基金the National Science and Technology Major Project(Grant No.2017-VII-0011-0106)Natural Science Foundation of Heilongjiang Province(Grant No.ZD2019A001).
文摘Experimental investigations on dynamic in-plane compressive behavior of a plain weave composite were performed using the split Hopkinson pressure bar. A quantitative criterion for calculating the constant strain rate of composites was established. Then the upper limit of strain rate, restricted by stress equilibrium and constant loading rate, was rationally estimated and confirmed by tests. Within the achievable range of 0.001/s-895/s, it was found that the strength increased first and subsequently decreased as the strain rate increased. This feature was also reflected by the turning point(579/s) of the bilinear model for strength prediction. The transition in failure mechanism, from local opening damage to completely splitting destruction, was mainly responsible for such strain rate effects. And three major failure modes were summarized under microscopic observations: fiber fracture, inter-fiber fracture, and interface delamination. Finally, by introducing a nonlinear damage variable, a simplified ZWT model was developed to characterize the dynamic mechanical response. Excellent agreement was shown between the experimental and simulated results.
文摘This paper discusses experimental results of turnin g experiments on GCr15 bearing steel hardened to 60～64 HRC. The objective was to d etermine the effect of the cutting parameters on cutting force, chip morphology and resultant workpiece surface quality, more specifically surface texture, micr ostructure alterations, changes in microhardness and residual stresses distribut ion. The changing rules of the main cutting force was shown in this paper which feature a increasing tendency with the improvement of the workpiece hardness wit hin the cutting parameter scope. The rule of cutting force changing with the wor kpiece hardness is accord to the traditional metal cutting theory. Stress value decrease with increasing cutting speed and workpiece hardness. The comparison of the machined surface roughness and harden layer depth of machined surface for d ifferent hardness is shown in Fig.1. The machined surface roughness is the worst when the workpiece hardness is around 50HRC. When the workpiece hardness is ove r 50HRC, the surface roughness value shows a descending tendency with the additi on hardness. The machined superficial harden layer depth shows an increasing ten dency with the improvement of the workpiece hardness. When the workpiece hardnes s is 50HRC the machined superficial harden layer depth is tiptop. When the workp iece hardness is over 50HRC the depth changes little with the addition of workpi ece hardness. The remnant stress status of the machined surface is shown in Fig. 2, which is press stress status both in surface and in base for less cutting par ameters under two kinds of cutting condition. But experiment results show that t ensile stress can be produced under uncomfortable cutting conditions. The deform ation created by the chip formation is reduced whereduce with [TPP126A,+35mm77mm,Z,PY#]Depth from surface (μm) ■ v=200m/min,f=0.24mm/r,ap=0.8mm,60HRC ● v=200m/min,f=0.15mm/r,ap=0.5mm,60HRC Fig.1 The subsurface residual stress between the two experimentsHardness (HRC) Fig.2 The surface finish vs. workpiece hardness the workpiece hardness is improved.
基金Project(51175122)supported by the National Natural Science Foundation of China
文摘The aim of this work is to simulate thermal deformation of tool system and investigate the influence of cutting parameters on it in single-point diamond turning(SPDT) of aluminum alloy. The experiments with various cutting parameters were conducted. Cutting temperature was measured by FLIR A315 infrared thermal imager. Tool wear was measured by scanning electron microscope(SEM). The numerical model of heat flux considering tool wear generated in cutting zone was established. Then two-step finite element method(FEM) simulations matching the experimental conditions were carried out to simulate the thermal deformation. In addition, the tests of deformation of tool system were performed to verify previous simulation results. And then the influence of cutting parameters on thermal deformation was investigated. The results show that the temperature and thermal deformation from simulations agree well with the results from experiments in the same conditions. The maximum thermal deformation of tool reaches to 7 μm. The average flank wear width and cutting speed are the dominant factors affecting thermal deformation, and the effective way to decrease the thermal deformation of tool is to control the tool wear and the cutting speed.
文摘A study was undertaken to investigate the performan ce of PCBN tool in the finish turning GCr15 bearing steel with different hardness between 30～64 HRC. The natural thermocouple was used to measure the cutting tem p erature, tool life and cutting temperature were investigated and compared. The m aterial can be heated by this instrument which using low voltage and high elec trical current, while PCBN can’t be heated by electrifying directly, so the ke ntanium layer coating over the PCBN is heated, so the PCBN is heated and its th ermoelectric property is got by this method. [TPP129,+60mm88mm,Y,PZ#] Fig.1 Effect of cutting depth and workpiec hardness on. the cutting temperatureThe objective was to determine the influence of the workpiece hardness on change s in cutting temperature and tool wear characterize. It can be found from Fig.1 that the cutting temperature show an increasing tendency with the improvement of workpiece hardness within the cutting speed scope when the workpiece hardness i s under HRC50. And on the other hand, it is found that the cutting temperature s how the downtrend with the improvement of workpiece hardness when the workpiece hardness is over HRC50. According to experimental results, the critical hard ness when turning hardened GCr15 bearing steel with PCBN tool is about HRC50. Th e wear causes of PCBN tool have been found out through taking photos on the micr o-shape of PCBN poly-laminate initial surface as well as face and flank of wea r tool and analysis on chemical elements. It is discovered that the PCBN tools a re not suitable for cutting the workpiece at nearly critical hardness, because n ear the critical hardness, PCBN wear at the highest speed. For researching the w ear rule of PCBN tool, the tool wear experiments have been carried on by using b earing steel GCr15 at hardness HRC40 and HRC60 with changing cutting speed. The indexes of tool life equations is gained under two kinds of conditions w hich are bigger than 0.6, so the effects of cutting speed on the PCBN tool are m uch less than that of carbide tool and ceramic tool.
文摘On the basis of analyzing the machine-workpiece-tool system, the main factors affecting diameter errors in bars turning are considered, and the mathematic models of the actual workpiece diameter at the cutting point are established according to the three usual methods of mounting workpieces on a turning machine. Further a prediction system for diameter errors is developed; a new method, called discrete nodes output, is presented and applied to expressing workpiece diameter errors at given points along the part axis, then off-line compensation is implemented according to the prediction values to diminish machining errors. The results indicate that the method can diminish diameter errors more than 70%, greatly improve the machining accuracy of bars.
文摘To predict the extent of turning force uncertainty quantitatively,this paper proposes a fuzzy-grey prediction procedure based on the symmetric fuzzy number and linear planning theory and grey set theory.To ve rify the developed procedure,a measuring system of turning force is schematized to acquire the evaluating data.The comparison between the prediction results a nd measured data demonstrates that the prediction is an extent of variable force rather than a certain point for the given turning conditions,and the measured force drops into the extent with smaller relative error.In addition,the proce dure only needs less experimental data in modeling.This work is new and origina l,and helpful for engineering application.
基金Project(70004782)supported by the Regional Strategic Technology Development Program of the Ministry of Knowledge Economy(MKE),KoreaProject(2011-0017407)supported by National Research Foundation(NRF)of KoreaWork financially supported by the Second Stage of Brain Korea 21 Projects
文摘Laser assisted machining （LAM） has difficulties in estimating temperature after applying a LAM process due to its very small heat input area, large energy and movement. In particular, in the case of laser assisted turning （LAT） process, it is more difficult to estimate the temperature after preheating because it has a shape of ellipse when a laser heat source is rotated. A prediction method and thermal analysis method for heat source shapes were proposed as a square shaped member was preheated. The temperature distribution was calculated according to the rotation of the member. Compared with the results of the former study, the maximum temperature of the calculation results, 1 407.1 ℃, is 8.5 ℃ higher than that of the square member, which is 1 398.6 ℃. In a LAT process for a square member, the maximum temperature is 1 850.8 ℃. It is recognized that a laser power control process is required because square members show a maximum temperature that exceeds a melting temperature at around a vertex of the member according to the rotation.
基金Project(RTI04-01-03) supported by the Regional Technology Innovation Program of the Ministry of Knowledge Economy (MKE),Korea
文摘A finite element model was established for analyzing the geometric errors in turning operations and a two-step analyzing process was proposed. In the first analyzing step, the cutting force and the cutting heat for the cutting conditions were obtained using the AdvantEdge. Also, the deformation of a workpiece was estimated in the second step using the ANSYS. The deformation was analyzed for a 150 mm-long workpiece at three different measuring points, such as 10, 70 and 130 mm from a reference point, and the amounts of the deformation were compared through experiments. /n the results of the comparison and analysis, the values obtained from these comparison and analysis represent similar tendencies. Also, it is verified that their geometric errors increase with the increase in temperature. In addition, regarding the factors that affect the deformation of a workpiecc, it can be seen that the geometric error in the lathe is about 15%, the error caused by the cutting force is about 10%, and the deformation caused by the heat is about 75%.
文摘Prediction of surface finish in turning process is a difficult but important task. Artificial Neural Networks (ANN) can reliably pred ict the surface finish but require a lot of training data. To overcome this prob lem, an expert system approach is proposed, wherein it will be possible to predi ct the surface finish from limited experiments. The expert system contains a kno wledge base prepared from machining data handbooks and number of experiments con ducted by turning steel rods, over a wide range of cutting parameters. With this knowledge base, the expert system predicts surface finish for different tool-w ork-piece combinations, by carrying out few experiments for each case. The prop osed expert system model is validated by carrying out a number of experiments.
基金Sponsoredbynationalscientificfund (No .5 0 1 75 0 81 )
文摘With the rapid development of manufacturing technology, the traditional simulation of machining can not meet the people’s need. Research on virtual machining environment is one of the key parts of virtual manufacturing technology. According to the features of virtual turning, this paper proposes a simplified Whitted lighting model based on analysis of Phong and other local illumination model. This model takes the material and roughness of workpiece into account to calculate the roughness coefficient D, geometric fading coefficient G and Fresenel transmission coefficient F’ so that the light intensity in the scene can be got more realisticly. Moreover, to obtain the natural lighting effects, based on the analysis of motion space of machine tools, local ray tracing algorithm is given to calculate the light intensity of every position during the course of simulation. This method can not only simulate the machining environment accurately, but also reduce the calculating time greatly. For example, if CPU is 1.3 G and internal memory is 128 M, the refresh time using the original algorithm is 0.1 second, while it becomes 0.01 seconds by local refreshing. Besides, to get more realistic machining scene, the paper deduce the transfer matrix from chip coordinate to feeding coordinate so that the chip model can be integrated into the whole machining scene. At last, a example of virtual cutting scene is shown to demonstrate the effects of global illumination model and helical chip simulation. The system can give the user high true sensation. The user can operate the machine tools through the controlling panel and watch the cutting process from different viewing angle. The data needed for construction of scene and chip simulation is obtained form the C616 lathe. This study plays important role in richening virtual manufacturing theory and promoting the development of advanced manufacturing technology.
文摘Magnetostriction is a phenomenon in which a magneti c field is used to produce a change in size of some materials. This property has b een known in elements such as nickel, iron and cobalt. Because the rare-ear th alloy Terfenol-D can offer much larger strains than nickel, iron, cobalt, an d other smart materials such as piezoelectric materials, it is called giant magn etostrictive material. Making use of the giant magnetostrictive material, the gi ant magnetostrictive actuator has higher bandwidth and rapider response than oth er actuators. So it is widely used in active vibration control, especially in lo w frequency stage. In this paper, a turning vibration control system is develope d. The system has an actuator clamped in a flexor that is rigid in the feed and main cutting force directions, yet is flexible in the radial direction. The stru cture of the giant magnetostrictive actuator is developed after magnetic circuit and some structure parameter are calculated. According to the turning frequency , the transient and stable-state output of the giant magnetostrictive actuator is measured. The test result demonstrated that the actuator responses the input rapidly, and the actuator has perfect stable-state and transient output charact eristic. The characteristic includes the stable-state output linearity, repeata bility and transient delay between output displacement and input current.
基金Supported by Postdoctoral Fund of Settling Down in Heilongjiang Province(LBH-Q06094)
文摘Turning mechanism is important assemblies for tracked vehicles. Turning performance is important evaluating indicator. The performance of the turning mechanism directly affect the mobility and productivity of the crawler. However, there are still some problems crying out for solutions in superior turning mechanism for vehicle engineering area. Composition and performance of turning system in agricultural tracked vehicles matched with twin driving differential turning mechanism was introduced, which adopted quiet hydraulic double pumps and double motors, took advantage of flexibility greatly for track vehicle turning and benefit for handling used steering wheel.
基金National Nature Science Foundation of China,11972233
文摘Objective Visual cues(VC)are one of the most promising rehabilitative strategies for alleviating the PD patient’s freezing of gait.However,the mechanisms of turning’s neural control and its changes with VC are unclear.This study investigates the neural control of muscle synergy during turning and its changes while using VC.
文摘Free abrasive particle machining in simple machine such as: honing, polishing can get higher surface finish mirror, but surface error, and working procedure is hard to control. Therefore, the vertical disposed ultra-precision plane honing method by ultra-particle diamond honing wheel is put forward to. The results of experiments indicate: plane-honing wheel has higher machining accuracy and machining efficiency. But at the same time the structure parameters of honing wheel effects on machining accuracy. By analyzing the relation of honing wheel structure parameters and workpiece machining accuracy, the relation of honing wheel and wear coefficient, then this paper gets honing wheel structure parameters in the condition of best accuracy coefficient and wear coefficient, and resolve the problem of choosing honing wheel structure parameters in ultra-precision plane honing at last. This paper analyses the relation of honing wheel structure parameters and workpiece machining accuracy coefficient and wear coefficient, by building relative movement math model of honing wheel and workpiece in plane honing. Through theory calculating, the result indicate: about honing machine tools for large volume manufacture, honing wheel wear is main effect factor, so honing wheel should adopt obverse triangle radial structure. About honing machining for high accuracy and low-batch quantities, machining accuracy coefficient is main factors; so honing wheel should adopt reverse triangle radial structure. Neglected the manufacturing factors of honing wheel, then we can design honing wheel with high power curve structure to meet the need of machining accuracy coefficient and honing wheel wear coefficient in higher accuracy honing.
文摘In this paper, the factors of affecting surface roughness and profiles accuracy of the machined larege depth diamter ratio aspheric surfaces in ultra-precision grinding process are analyzed theoretically. An ultra-precision aspheric grinding system is then designed and manufactured. Aerostatic form is adopted to build the spindle of the workpiece, transverse guideway, longitudinal guideway and the spindle of the grinder in this system. The following specification is achieved, such as the turning accuracy of the spindle of the workpiece is 0.05 μm, radial rigidity of the spindle is GE 220N/μm, axial rigidity is GE 160 N/μm, radial rigidity of the guideway is GE 200N/μm, the highest rotational speed of the grinder is 80 000 rev/min and its turning accuracy is 0.1 μm, the resolution of linear displacement of the transverse and longitudinal guideway is 4.9 nm. Adjusting range of this adjusting mechanism is 2 mm in the Y direction, the adjusting accuracy of the precise adjusting mechanism is 0.1 μm. Micro displacement measuring system of this ultra-precision aspheric grinding adopts two-backfeed strategy, and angle displacement back-feed is realized by photoelectric encoder, it’s resolution is 655 360 pulse/rev. after 4 frequency multiplication, it’s angle displacement resolution is achieved 2 621 440 pulse/rev. Straight-line displacement is monitored by single frequency laser interferometer (DLSTAX LTM-20B, made in Japan). This CNC system adopts inimitable bi-arc step length flex CN interpolation algorithm, it’s CN system resolution is 5 nm.So this aspheric grinding system ensures profile accuracy of the machined part. The resolution of this interferometer is 5 nm. Finally, lots of ultra-precision grinding experiments are carried out on this grinding system. Some optical aspheric parts, with profiles accuracy of 0.3 μm, surface roughness less than 0.01 μm, are obtained.
基金financial support received from Fonds Québécois de la Recherche sur la Nature et les Technologies (FQRNT)
文摘Titanium metal matrix composite(Ti-MMC)has excellent features and capabilities which can be considered a potential candidate to replace commercial titanium and superalloys within an extensive range of products and industrial sectors.Regardless of the superior features in Ti-MMC,however,referring to several factors including high unit cost and existence of rigid and abrasive ceramic particles in the generated matrices of the work part,the Ti-MMC is grouped as extremely difficult to cut with a poor level of machinability.Furthermore,adequate process parameters for machining Ti-MMCs under several lubrication methods are rarely studied.Therefore,adequate knowledge of this regard is strongly demanded.Among machinability attributes,ultrafine particles(UFPs)and fine particles(FPs)have been selected as the main machinability attributes and the factors leading to minimized emission have been studied.According to experimental observations,despite the type of coating used,the use of higher levels of flow rate led to less UFPs,while no significant effects were observed on UFPs.Under similar cutting conditions,higher levels of FPs were recorded under the use of uncoated inserts.Moreover,cutting speed had no significant influence on UFPs;nevertheless,it significantly affects the FPs despite the type of insert used.
文摘Mechanical components machined to high levels of ac cu racy are vital to achieve various functional requirements in engineering product s. In particular, the geometric accuracy of turned components play an important role in determining the form, fit and function of mechanical assembly requiremen ts. The geometric accuracy requirements of turned components are usually specifi ed in terms of roundness, straightness, cylindricity and concentricity. In pract ice, the accuracy specifications achievable are influenced by many factors such as component materials, production equipment, environmental factors, and machini ng process variables. While the sources of geometric errors due to materials, ma chinery and environment can be predicted to a large extent, the geometric accura cy due to the machining practice is unpredictable and difficult to determine. Since the fundamental geometric tolerances of work-pieces machined by tur ning a re sensitive to the cutting conditions, optimizing the cutting parameters such a s cutting speed, feed rate, and depth of cut is important for achieving the requ ired accuracy levels. Optimization studies of process variables in turning have not been well documented in the literature. Some experimental studies show the e ffect of process variables like cutting speed, feed rate and depth of cut on sur face roughness, production rate, production cost, etc. However, there have been no in-depth studies of the influence of the process variables on mechanical acc uracy related to the geometrical tolerances. In practice, a mechanical part usually consists of several geometrical features. For many mechanical parts, the geometric tolerances determine their functional characteristics. For example, diameter of a shaft and diameter of a hole decide the clearance of a cylindrical fit. The features of the cylindrical fit depend o n the dimensional tolerances of the size as well as several other geometrical to lerances like, roundness, cylindricity, and concentricity. In the study reported here, the dimensional and geometric tolerances achieved using turning experimen ts over a wide selection of cutting conditions will be used to analyze their inf luence on satisfying the functional requirements. The study will also show a met hodology of optimizing the process variables to achieve dimensional and geom etric tolerances to meet the requirements of specific functional features.
基金Suported by Advanced Technolgy center prject(No.10020604)
文摘In this study,newly developed low content PCBN was used to evaluate the cutting performance in high speed turning of hardened steel.Using new PCBN and commercially available PCBN tipped inserts under the same cutting condition,cutting performance with variable cutting speed,feed rate and depth of cuts on tools were measured by observation of flank and crater wear.Its microstructures were analyzed through SEM microscope,measurement of surface roughness on workpiece was also performed. According to cutting performance results,it is shown that new PCBN shows much longer tool life in high speed continuous turning than our conventional PCBN tools,with improved wear and chipping resistance.This result on the machinability of new PCBN for hardened steel will provide effective guidelines to manufacturing engineers,also provide useful economic machining solution for high speed continuous turning for hardened steel.
