Ti-6 Al-4 V-Si3 N4 composites were effectively fabricated by spark plasma sintering(SPS) technique. The addition of Si_3 N_4 on Ti-6 AI-4 V was varied from 5% to 15%(wt fraction). The effect of Si_3 N_4 addition on th...Ti-6 Al-4 V-Si3 N4 composites were effectively fabricated by spark plasma sintering(SPS) technique. The addition of Si_3 N_4 on Ti-6 AI-4 V was varied from 5% to 15%(wt fraction). The effect of Si_3 N_4 addition on the densification, microstructure, and microhardness and corrosion behaviour of Ti-6 Al-4 V was investigated.An increase in microhardness value was recorded from 325.46 HV_(0.1) to 585.73 HV_(0.1). X-ray diffraction(XRD) analysis showed that the intensity of diffraction peaks of Si3 N4 phase in the composites increased.The sintered Ti-6 Al-4 V reinforced with Si_3 N_4 compacts revealed the non-existence of intermediate phases, such as TiSi_2(titanium silicide) which was expected. SEM analysis of the spark plasma sintered composites revealed a and β phase microstructures in Ti-6 Al-4 V with uniform distribution of Si3 N4 particulates in the matrix. The corrosion resistance property of the material was improved by the addition of Si_3 N_4 from 0.986629 mm/year to 0.030547 mm/year.展开更多
Ti185 alloy is widely used in key industrial fields such as aerospace due to its excellent mechanical properties.The traditional method of preparing Ti185 alloy will inevitably appear“βfleck”,resulting in the decre...Ti185 alloy is widely used in key industrial fields such as aerospace due to its excellent mechanical properties.The traditional method of preparing Ti185 alloy will inevitably appear“βfleck”,resulting in the decrease of mechanical properties,and the high price of V element limits the wide application of Ti185.In this paper,a low-cost master alloy V-Fe powder is used,a dense block is prepared by spark plasma sintering(SPS)technology,and a high-performance Ti185 alloy is prepared by controlling the sintering parameters.XRD and SEM were used to investigate the phase and microstructure of the samples prepared under different parameters.The compressive strength and friction properties of the directly prepared samples were studied.The samples with a sintering temperature of 1350 ℃ and a holding time of 30 min exhibited the most excellent comprehensive performance,with the highest compressive strength and lowest friction coefficient of 1931.59 MPa and 0.47,respectively.展开更多
The microstructure,mechanical properties and corrosion resistance of Zr-30%Ta and Zr-25%Ta-5%Ti alloy prepared by spark plasma sintering(SPS)technology were investigated.The experimental results showed that the Zr-Ta-...The microstructure,mechanical properties and corrosion resistance of Zr-30%Ta and Zr-25%Ta-5%Ti alloy prepared by spark plasma sintering(SPS)technology were investigated.The experimental results showed that the Zr-Ta-Ti alloys made by the SPS processing have a low level of porosity with the relative density of 96%−98%.The analyses of XRD and TEM revealed that the Zr-30Ta alloy consists ofα+βphase,and the Zr-25Ta-5Ti alloy belongs to the nearβtype alloy containing a small amount ofαandωphases.With the addition of Ti,the elastic modulus of the alloys was decreased from(99.5±7.2)GPa for Zr-30Ta alloy to(73.6±6.3)GPa for Zr-25Ta-5Ti alloy.Furthermore,it is shown that,in comparison to CP-Ti and Ti-6Al-4V alloy,the Zr-Ta-Ti alloy produced in this work offers an improved corrosion resistance due to the more stable ZrO2 and Ta2O5 generated in the passivation film on the surface of the alloys.This study demonstrates that Zr-Ta-Ti alloys are a promising candidate of novel metallic biomaterials.展开更多
Although casting is commonly used to process aluminum alloys, powder metallurgy remains a promising technique to develop aluminum based materials for structural and functional applications. The possibility to synthesi...Although casting is commonly used to process aluminum alloys, powder metallurgy remains a promising technique to develop aluminum based materials for structural and functional applications. The possibility to synthesize Al-Mg-Zr alloys through mechanical alloying and spark plasma sintering techniques was explored. Al-10Mg-5Zr and Al-5Mg-1Zr alloyed powders were synthesized through wet ball milling the appropriate amount of elemental powders. The dried milled powders were spark plasma sintered through passing constant pulsed electric current with fixed pulse duration at a pressure of 35 MPa. The samples were vacuum sintered at 450, 500, 550, 600 and 620 ℃ for 10, 15 and 20 min. The Al-10Mg-5Zr alloy displays poor densification at lower sintering temperatures of 450, 500, 550 and 600 ℃. Its sinterability is improved at a temperature of 620 ℃ whereas sintering temperatures higher than 620 ℃ leads to partial melting of the alloy. It is possible to sinter the Al-5Mg-1Zr alloy at 450, 500 and 550 ℃. The increase of sintering temperature improves its densification and increases its hardness. The Al-5Mg-IZr alloy displays better densification and hardness compared to Al-10Mg-5Zr alloys.展开更多
Cubic boron nitride(CBN) micro powders and mixture of CBN micro powders with Al or Ti powders were fast heated at 1 300,1 400,1 450,1 500℃,and then kept for 5 min under spark plasma sintering (SPS).The obtained powde...Cubic boron nitride(CBN) micro powders and mixture of CBN micro powders with Al or Ti powders were fast heated at 1 300,1 400,1 450,1 500℃,and then kept for 5 min under spark plasma sintering (SPS).The obtained powders were analyzed with XRD.The results show that,simple CBN kept cubic structure after heated at 1 300℃;when the temperature rose to 1 400℃,some CBN was transformed into hexagonal structured boron nitride(hBN).As for CBN micro powders mixed with aluminum or titanium micro powders,the onset transforming temperature of CBN to hBN get raised.This results indicated that the structural transformation of boron nitride begun from the surface of CBN crystal particle,different coexist elements affect the surface situation of CBN particles.As the stabilities of CBN crystal particle surface improved,the onset structural transform temperature of CBN was also increased.展开更多
A fine-grained TiAl alloy with a composition of Ti-45Al-5Nb-1.5Cr-0.2W （mole fraction, %） with multiphases was prepared by spark plasma sintering （SPS） and heat-treating at 1 100 ℃ for 48 h. The relationship amon...A fine-grained TiAl alloy with a composition of Ti-45Al-5Nb-1.5Cr-0.2W （mole fraction, %） with multiphases was prepared by spark plasma sintering （SPS） and heat-treating at 1 100 ℃ for 48 h. The relationship among sintering temperature, microstructure and fracture toughness were investigated by X-ray diffractometry （XRD）, optical microscopy （OM）, scanning electron microscopy （SEM） and mechanical testing. The results show that microstructure of the bulk alloy depends on the sintering temperature strongly, and the main phase TiAl and few phases Ti3Al and niobium solid solution （Nbss） are observed in the SPS bulk samples. In the heat-treatment condition, the lamellar and Nbss phase can provide significant toughening by plastic strengthening, interface decohension, crack branch and crack bridge mechanisms. The fracture mode of the SPS TiAl composite samples is intergranular rupture and cleavage fracture.展开更多
Molybdenum disilicide(MoSi_2) based composites with various contents of carbon nanotubes(CNTs) were fabricated by spark plasma sintering(SPS) in vacuum under a pressure of 25 MPa.The composites obtained under a sinter...Molybdenum disilicide(MoSi_2) based composites with various contents of carbon nanotubes(CNTs) were fabricated by spark plasma sintering(SPS) in vacuum under a pressure of 25 MPa.The composites obtained under a sintering temperature of 1500 °C and time of 10 min exhibited optimum mechanical properties at room temperature in terms of fracture toughness and transverse rupture strength.MoSi_2 based composite with 6.0% CNTs(volume fraction) had the highest fracture toughness,transverse rupture strength and hardness,which were improved by about 25.7%,51.5% and 24.4% respectively,as compared with pure MoSi_2.A Mo_(4.8)Si_3C_(0.6) phase was detected in CNTs/MoSi_2 composites by both X-ray diffraction(XRD) method and microstructure analysis with scanning electron microscopy(SEM).It is believed that the fine grains and well dispersed small Mo_(4.8)Si_3C_(0.6) particles had led to a higher hardness and strength of CNTs/MoSi_2 composites because of their particle pullout,crack deflection and micro-bridging effects.展开更多
Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,...Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,mechanical properties of Al-Si alloys were investigated by XRD, SEM, a hydrostatic balance, an automatic micro hardness tester and a universal tensile testing machine. The results showed that homogenous distribution of ultrafine primary Si and high density of alloys can be obtained at holding time of 30 min. Compared with primary Si(3.7 μm)fabricated by gas atomization, the average size increased from 5.17 to 7.72 μm with the increase of holding time during SPS process. Overall, the relative density, maximum tensile strength and Vickers hardness of 94.9%, 205 MPa and HV;196.86 were achieved at holding time of 30 min, respectively. In addition, all the diffraction peaks were corresponded to α-Al or β-Si and no other phase can be detected. Finally, the densification process of SPS was also discussed.展开更多
基金financial support from National Research Foundation(NRF), Pretoria, South Africa
文摘Ti-6 Al-4 V-Si3 N4 composites were effectively fabricated by spark plasma sintering(SPS) technique. The addition of Si_3 N_4 on Ti-6 AI-4 V was varied from 5% to 15%(wt fraction). The effect of Si_3 N_4 addition on the densification, microstructure, and microhardness and corrosion behaviour of Ti-6 Al-4 V was investigated.An increase in microhardness value was recorded from 325.46 HV_(0.1) to 585.73 HV_(0.1). X-ray diffraction(XRD) analysis showed that the intensity of diffraction peaks of Si3 N4 phase in the composites increased.The sintered Ti-6 Al-4 V reinforced with Si_3 N_4 compacts revealed the non-existence of intermediate phases, such as TiSi_2(titanium silicide) which was expected. SEM analysis of the spark plasma sintered composites revealed a and β phase microstructures in Ti-6 Al-4 V with uniform distribution of Si3 N4 particulates in the matrix. The corrosion resistance property of the material was improved by the addition of Si_3 N_4 from 0.986629 mm/year to 0.030547 mm/year.
基金Projects(51671152,51874225)supported by the National Natural Science Foundation of ChinaProject(2020ZDLGY13-10)supported by Shaanxi Provincial Science and Technology,China。
文摘Ti185 alloy is widely used in key industrial fields such as aerospace due to its excellent mechanical properties.The traditional method of preparing Ti185 alloy will inevitably appear“βfleck”,resulting in the decrease of mechanical properties,and the high price of V element limits the wide application of Ti185.In this paper,a low-cost master alloy V-Fe powder is used,a dense block is prepared by spark plasma sintering(SPS)technology,and a high-performance Ti185 alloy is prepared by controlling the sintering parameters.XRD and SEM were used to investigate the phase and microstructure of the samples prepared under different parameters.The compressive strength and friction properties of the directly prepared samples were studied.The samples with a sintering temperature of 1350 ℃ and a holding time of 30 min exhibited the most excellent comprehensive performance,with the highest compressive strength and lowest friction coefficient of 1931.59 MPa and 0.47,respectively.
基金Project(51404302)supported by the National Natural Science Foundation of ChinaProject(QJ2018003A)supported by the Youth Scientific Research Foundation of the Central South University of Forestry and Technology,China。
文摘The microstructure,mechanical properties and corrosion resistance of Zr-30%Ta and Zr-25%Ta-5%Ti alloy prepared by spark plasma sintering(SPS)technology were investigated.The experimental results showed that the Zr-Ta-Ti alloys made by the SPS processing have a low level of porosity with the relative density of 96%−98%.The analyses of XRD and TEM revealed that the Zr-30Ta alloy consists ofα+βphase,and the Zr-25Ta-5Ti alloy belongs to the nearβtype alloy containing a small amount ofαandωphases.With the addition of Ti,the elastic modulus of the alloys was decreased from(99.5±7.2)GPa for Zr-30Ta alloy to(73.6±6.3)GPa for Zr-25Ta-5Ti alloy.Furthermore,it is shown that,in comparison to CP-Ti and Ti-6Al-4V alloy,the Zr-Ta-Ti alloy produced in this work offers an improved corrosion resistance due to the more stable ZrO2 and Ta2O5 generated in the passivation film on the surface of the alloys.This study demonstrates that Zr-Ta-Ti alloys are a promising candidate of novel metallic biomaterials.
基金Project(ARP-28-122) supported by King Abdul Aziz City for Science and Technology (KAC ST) of Kingdom of Saudi Arabia
文摘Although casting is commonly used to process aluminum alloys, powder metallurgy remains a promising technique to develop aluminum based materials for structural and functional applications. The possibility to synthesize Al-Mg-Zr alloys through mechanical alloying and spark plasma sintering techniques was explored. Al-10Mg-5Zr and Al-5Mg-1Zr alloyed powders were synthesized through wet ball milling the appropriate amount of elemental powders. The dried milled powders were spark plasma sintered through passing constant pulsed electric current with fixed pulse duration at a pressure of 35 MPa. The samples were vacuum sintered at 450, 500, 550, 600 and 620 ℃ for 10, 15 and 20 min. The Al-10Mg-5Zr alloy displays poor densification at lower sintering temperatures of 450, 500, 550 and 600 ℃. Its sinterability is improved at a temperature of 620 ℃ whereas sintering temperatures higher than 620 ℃ leads to partial melting of the alloy. It is possible to sinter the Al-5Mg-1Zr alloy at 450, 500 and 550 ℃. The increase of sintering temperature improves its densification and increases its hardness. The Al-5Mg-IZr alloy displays better densification and hardness compared to Al-10Mg-5Zr alloys.
基金support provided by Natural Science Foundation of Hebei Province(No.E 2006000226)
文摘Cubic boron nitride(CBN) micro powders and mixture of CBN micro powders with Al or Ti powders were fast heated at 1 300,1 400,1 450,1 500℃,and then kept for 5 min under spark plasma sintering (SPS).The obtained powders were analyzed with XRD.The results show that,simple CBN kept cubic structure after heated at 1 300℃;when the temperature rose to 1 400℃,some CBN was transformed into hexagonal structured boron nitride(hBN).As for CBN micro powders mixed with aluminum or titanium micro powders,the onset transforming temperature of CBN to hBN get raised.This results indicated that the structural transformation of boron nitride begun from the surface of CBN crystal particle,different coexist elements affect the surface situation of CBN particles.As the stabilities of CBN crystal particle surface improved,the onset structural transform temperature of CBN was also increased.
基金Project(2011CB605505)supported by the National Key Basic Research Program of ChinaProject(2008AA03A233)supported by the National High Technology Research and Development Program of China
文摘A fine-grained TiAl alloy with a composition of Ti-45Al-5Nb-1.5Cr-0.2W （mole fraction, %） with multiphases was prepared by spark plasma sintering （SPS） and heat-treating at 1 100 ℃ for 48 h. The relationship among sintering temperature, microstructure and fracture toughness were investigated by X-ray diffractometry （XRD）, optical microscopy （OM）, scanning electron microscopy （SEM） and mechanical testing. The results show that microstructure of the bulk alloy depends on the sintering temperature strongly, and the main phase TiAl and few phases Ti3Al and niobium solid solution （Nbss） are observed in the SPS bulk samples. In the heat-treatment condition, the lamellar and Nbss phase can provide significant toughening by plastic strengthening, interface decohension, crack branch and crack bridge mechanisms. The fracture mode of the SPS TiAl composite samples is intergranular rupture and cleavage fracture.
基金Project(51371155)supported by the National Natural Science Foundation of ChinaProject(2014H0046)supported by the Key Science and Technology Project of Fujian Province,China+2 种基金Project(3502Z20143036)supported by the Scientific Research Fund of Xiamen,ChinaProject(JB13149)supported by the Education Department Science and Technology Project of Fujian Province,ChinaProject(2012D131)supported by the Natural Science Foundation Guidance Project of Fujian Province,China
文摘Molybdenum disilicide(MoSi_2) based composites with various contents of carbon nanotubes(CNTs) were fabricated by spark plasma sintering(SPS) in vacuum under a pressure of 25 MPa.The composites obtained under a sintering temperature of 1500 °C and time of 10 min exhibited optimum mechanical properties at room temperature in terms of fracture toughness and transverse rupture strength.MoSi_2 based composite with 6.0% CNTs(volume fraction) had the highest fracture toughness,transverse rupture strength and hardness,which were improved by about 25.7%,51.5% and 24.4% respectively,as compared with pure MoSi_2.A Mo_(4.8)Si_3C_(0.6) phase was detected in CNTs/MoSi_2 composites by both X-ray diffraction(XRD) method and microstructure analysis with scanning electron microscopy(SEM).It is believed that the fine grains and well dispersed small Mo_(4.8)Si_3C_(0.6) particles had led to a higher hardness and strength of CNTs/MoSi_2 composites because of their particle pullout,crack deflection and micro-bridging effects.
基金Project(18JS060) supported by the Shaanxi Key Laboratory of Nano-materials and Technology,ChinaProject(2018JQ5087) supported by Natural Science Basic Research Plan of Shaanxi Province,China。
文摘Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,mechanical properties of Al-Si alloys were investigated by XRD, SEM, a hydrostatic balance, an automatic micro hardness tester and a universal tensile testing machine. The results showed that homogenous distribution of ultrafine primary Si and high density of alloys can be obtained at holding time of 30 min. Compared with primary Si(3.7 μm)fabricated by gas atomization, the average size increased from 5.17 to 7.72 μm with the increase of holding time during SPS process. Overall, the relative density, maximum tensile strength and Vickers hardness of 94.9%, 205 MPa and HV;196.86 were achieved at holding time of 30 min, respectively. In addition, all the diffraction peaks were corresponded to α-Al or β-Si and no other phase can be detected. Finally, the densification process of SPS was also discussed.
