In this paper, the factors of affecting surface roughness and profiles accuracy of the machined larege depth diamter ratio aspheric surfaces in ultra-precision grinding process are analyzed theoretically. An ultra-pre...In this paper, the factors of affecting surface roughness and profiles accuracy of the machined larege depth diamter ratio aspheric surfaces in ultra-precision grinding process are analyzed theoretically. An ultra-precision aspheric grinding system is then designed and manufactured. Aerostatic form is adopted to build the spindle of the workpiece, transverse guideway, longitudinal guideway and the spindle of the grinder in this system. The following specification is achieved, such as the turning accuracy of the spindle of the workpiece is 0.05 μm, radial rigidity of the spindle is GE 220N/μm, axial rigidity is GE 160 N/μm, radial rigidity of the guideway is GE 200N/μm, the highest rotational speed of the grinder is 80 000 rev/min and its turning accuracy is 0.1 μm, the resolution of linear displacement of the transverse and longitudinal guideway is 4.9 nm. Adjusting range of this adjusting mechanism is 2 mm in the Y direction, the adjusting accuracy of the precise adjusting mechanism is 0.1 μm. Micro displacement measuring system of this ultra-precision aspheric grinding adopts two-backfeed strategy, and angle displacement back-feed is realized by photoelectric encoder, it’s resolution is 655 360 pulse/rev. after 4 frequency multiplication, it’s angle displacement resolution is achieved 2 621 440 pulse/rev. Straight-line displacement is monitored by single frequency laser interferometer (DLSTAX LTM-20B, made in Japan). This CNC system adopts inimitable bi-arc step length flex CN interpolation algorithm, it’s CN system resolution is 5 nm.So this aspheric grinding system ensures profile accuracy of the machined part. The resolution of this interferometer is 5 nm. Finally, lots of ultra-precision grinding experiments are carried out on this grinding system. Some optical aspheric parts, with profiles accuracy of 0.3 μm, surface roughness less than 0.01 μm, are obtained.展开更多
The development of guidance technology has made it possible for the earth penetration weapons(EPWs)to impact the target repeatedly at a close range. To investigative the damage of single and sequential strike induced ...The development of guidance technology has made it possible for the earth penetration weapons(EPWs)to impact the target repeatedly at a close range. To investigative the damage of single and sequential strike induced by the EPWs, experimental and numerical investigations are carried out in this paper.Firstly, a series of sequential explosion tests are conducted to provide the basic data of the crater size.Then, a numerical model is established to simulate the damage effects of sequential explosions using the meshfree method of Smoothed particle Galerkin. The effectiveness of numerical model is verified by comparison with the experimental results. Finally, based on dimensional analysis, several empirical formulas for describing the crater size are presented, including the conical crater diameter and the conical crater depth of the single explosion, the conical crater area and the joint depth of the secondary explosion. The formula for the single explosion expresses the relationship between the aspect ratio of the charge ranging from 3 to 7, the dimensionless buried depth ranging from 2 to 14 and the crater size. The formula for the secondary explosion expresses the relationship between the relative position of the two explosions and the crater size. All of data can provide reference for the design of protective structures.展开更多
文摘In this paper, the factors of affecting surface roughness and profiles accuracy of the machined larege depth diamter ratio aspheric surfaces in ultra-precision grinding process are analyzed theoretically. An ultra-precision aspheric grinding system is then designed and manufactured. Aerostatic form is adopted to build the spindle of the workpiece, transverse guideway, longitudinal guideway and the spindle of the grinder in this system. The following specification is achieved, such as the turning accuracy of the spindle of the workpiece is 0.05 μm, radial rigidity of the spindle is GE 220N/μm, axial rigidity is GE 160 N/μm, radial rigidity of the guideway is GE 200N/μm, the highest rotational speed of the grinder is 80 000 rev/min and its turning accuracy is 0.1 μm, the resolution of linear displacement of the transverse and longitudinal guideway is 4.9 nm. Adjusting range of this adjusting mechanism is 2 mm in the Y direction, the adjusting accuracy of the precise adjusting mechanism is 0.1 μm. Micro displacement measuring system of this ultra-precision aspheric grinding adopts two-backfeed strategy, and angle displacement back-feed is realized by photoelectric encoder, it’s resolution is 655 360 pulse/rev. after 4 frequency multiplication, it’s angle displacement resolution is achieved 2 621 440 pulse/rev. Straight-line displacement is monitored by single frequency laser interferometer (DLSTAX LTM-20B, made in Japan). This CNC system adopts inimitable bi-arc step length flex CN interpolation algorithm, it’s CN system resolution is 5 nm.So this aspheric grinding system ensures profile accuracy of the machined part. The resolution of this interferometer is 5 nm. Finally, lots of ultra-precision grinding experiments are carried out on this grinding system. Some optical aspheric parts, with profiles accuracy of 0.3 μm, surface roughness less than 0.01 μm, are obtained.
文摘The development of guidance technology has made it possible for the earth penetration weapons(EPWs)to impact the target repeatedly at a close range. To investigative the damage of single and sequential strike induced by the EPWs, experimental and numerical investigations are carried out in this paper.Firstly, a series of sequential explosion tests are conducted to provide the basic data of the crater size.Then, a numerical model is established to simulate the damage effects of sequential explosions using the meshfree method of Smoothed particle Galerkin. The effectiveness of numerical model is verified by comparison with the experimental results. Finally, based on dimensional analysis, several empirical formulas for describing the crater size are presented, including the conical crater diameter and the conical crater depth of the single explosion, the conical crater area and the joint depth of the secondary explosion. The formula for the single explosion expresses the relationship between the aspect ratio of the charge ranging from 3 to 7, the dimensionless buried depth ranging from 2 to 14 and the crater size. The formula for the secondary explosion expresses the relationship between the relative position of the two explosions and the crater size. All of data can provide reference for the design of protective structures.
