Due to the current trend towards lightweight design in automotive industry,hollow stepped gear shafts for automobile and its radial forging process are widely investigated.Utilizing coupled finite element thermo-mecha...Due to the current trend towards lightweight design in automotive industry,hollow stepped gear shafts for automobile and its radial forging process are widely investigated.Utilizing coupled finite element thermo-mechanical model,radial forging process of a hollow stepped gear shaft for automobile was simulated.The optimal combination of three process parameters including initial temperature,rotation rate and radial reduction was also selected using orthogonal design method.To examine the strain inhomogeneity of the forging workpiece,the strain inhomogeneity factor was introduced.The results reveal that the maximum effective strain and the minimum effective strain appeared in the outermost and innermost zones of different cross sections for the hollow stepped gear shaft,respectively.Optimal forging parameters are determined as a combination of initial temperature of 780°C,rotation rate of 21°/stroke and radial reduction of 3 mm.展开更多
In order to establish the quantitative relationship between equivalent strain and the performance index of the deformed material within the range of certain passes for equal channel angular processing （ECAP）, a new ...In order to establish the quantitative relationship between equivalent strain and the performance index of the deformed material within the range of certain passes for equal channel angular processing （ECAP）, a new approach to characterize the equivalent strain was proposed. The results show that there exists better accordance between mechanical property （such as hardness or strength） and equivalent strain after rolling and ECAP in a certain range of deformation amount, and Gauss equation can be satisfied among the equivalent strain and the mechanical properties for ECAP. Through regression analysis on the data of hardness and strength after the deformation, a more generalized expression of equivalent strain for ECAP is proposed as：ε=k0exp[-（k1M-k2）^2], where M is the strength or hardness of the material, k1 is the modified coefficient （k1∈ （0, 1））, ko and k2 are two parameters dependent on the critical strain and mechanical property that reaches saturation state for the material, respectively. In this expression the equivalent strain for ECAP is characterized novelly through the mechanical parameter relating to material property rather than the classical geometry equation.展开更多
This paper investigates process parameter effects on microstructure and mechanical properties of the tubes processed via recently developed friction assisted tube straining(FATS)method.For this purpose,design of exper...This paper investigates process parameter effects on microstructure and mechanical properties of the tubes processed via recently developed friction assisted tube straining(FATS)method.For this purpose,design of experiment was used to arrange finite element analyses and experimental tests.Numerical and experimental tests were executed by changing rotary speed,feed rate and die angle.Taguchi design results show that increasing feed rate and decreasing rotary speed enhance Zener-Hollomon(Z)parameter and decrease average grain size,while die angle has no considerable effect.Increasing Z value reduces grain size and enhances flow stress of the processed samples,while the experiment with the highest Z value refines initial microstructure from 40 to 8μm and increases flow stress by 5 times.展开更多
This study investigated the physicochemical properties,enzyme activities,volatile flavor components,microbial communities,and sensory evaluation of high-temperature Daqu(HTD)during the maturation process,and a standar...This study investigated the physicochemical properties,enzyme activities,volatile flavor components,microbial communities,and sensory evaluation of high-temperature Daqu(HTD)during the maturation process,and a standard system was established for comprehensive quality evaluation of HTD.There were obvious changes in the physicochemical properties,enzyme activities,and volatile flavor components at different storage periods,which affected the sensory evaluation of HTD to a certain extent.The results of high-throughput sequencing revealed significant microbial diversity,and showed that the bacterial community changed significantly more than did the fungal community.During the storage process,the dominant bacterial genera were Kroppenstedtia and Thermoascus.The correlation between dominant microorganisms and quality indicators highlighted their role in HTD quality.Lactococcus,Candida,Pichia,Paecilomyces,and protease activity played a crucial role in the formation of isovaleraldehyde.Acidic protease activity had the greatest impact on the microbial community.Moisture promoted isobutyric acid generation.Furthermore,the comprehensive quality evaluation standard system was established by the entropy weight method combined with multi-factor fuzzy mathematics.Consequently,this study provides innovative insights for comprehensive quality evaluation of HTD during storage and establishes a groundwork for scientific and rational storage of HTD and quality control of sauce-flavor Baijiu.展开更多
Random error of grinding process is central factor th at give an effect on grinding quality all through. Optimum methods are usually a pplied on grinding process for higher productivity and preferable grinding quali t...Random error of grinding process is central factor th at give an effect on grinding quality all through. Optimum methods are usually a pplied on grinding process for higher productivity and preferable grinding quali ty. But the grinding quality can’t be reliably controlled now and then while opt imal solution of grinding processing parameters have been applied in production, because of two involved aspects which are availability of established empirical formulas and reliability of setting up optimum mathematical model. That is to s ay, there is particular application of optimum methods in grinding process. This paper discussed that how to confirm conditions of grinding test which be po int to grinding peculiarity when test design and regression analysis are used to setting up some empirical formulas. In order to reduce effect of random errors on precision of the empirical formulas and enable them to be applied widely, a m ethod that a lot of random error can be sufficiently contained in grinding test was suggested. And then, A means to ameliorate restriction formulas of grinding quality is expounded based on marked level of the empirical formulas and improve d reliability of optimum mathematical model is given, which offer an effectual w ay for solving grinding quality out of control as a result of random error and w orkable optimal solution of grinding processing parameters can be applied in the production really. Finally, an example is presented.展开更多
The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc...The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc oxide ore 6:1,roasting temperature 450°C,holding time 150 min.The molar ratio of NaOH to zinc oxide ore was the most predominant factor affecting the extraction ratios of zinc oxide and silica.The mineral phase transformations were investigated by testing the phases of specimens obtained at different temperatures.The process was that silica reacted with molten NaOH to form Na_2SiO_3 at first,then transformed into Na_4SiO_4 with temperature rising.ZnCO_3 and its decomposing product ZnO reacted with NaOH to form Na_2ZnO_2.Na_2ZnSiO_4was also obtained.The reaction rate was investigated using unreacted shrinking core model.Two models used were chemical reaction at the particle surface and diffusion through the product layer.The results indicated that the reaction rate was combine-controlled by two models.The activation energy and frequency factor were obtained as 24.12 k J/mol and 0.0682,respectively.展开更多
An adaptive method of residual life estimation for deteriorated products with two performance characteristics (PCs) was proposed, which was sharply different from existing work that only utilized one-dimensional degra...An adaptive method of residual life estimation for deteriorated products with two performance characteristics (PCs) was proposed, which was sharply different from existing work that only utilized one-dimensional degradation data. Once new degradation information was available, the residual life of the product being monitored could be estimated in an adaptive manner. Here, it was assumed that the degradation of each PC over time was governed by a Wiener degradation process and the dependency between them was characterized by the Frank copula function. A bivariate Wiener process model with measurement errors was used to model the degradation measurements. A two-stage method and the Markov chain Monte Carlo (MCMC) method were combined to estimate the unknown parameters in sequence. Results from a numerical example about fatigue cracks show that the proposed method is valid as the relative error is small.展开更多
The motivation of this work is to obtain single PI/PID tuning formula for different types of processes with enhanced disturbance rejection performance. The proposed tuning formula consistently gives better performance...The motivation of this work is to obtain single PI/PID tuning formula for different types of processes with enhanced disturbance rejection performance. The proposed tuning formula consistently gives better performance in comparison to several well-known methods at the same degree of robustness for stable, integrating and unstable processes. For the selection of the closed-loop time constant(τc), a guideline is provided over a broad range of time-delay/time-constant ratios on the basis of the peak of maximum sensitivity(Ms). An analysis has been performed for the uncertainty margin with the different process parameters for the robust controller design. It gives the guideline of the Ms-value settings for the PI controller designs based on the process parameters uncertainty. Furthermore, a relationship has been developed between Ms-value and uncertainty margin with the different process parameters(k, τ and θ). Simulation study has been conducted for the broad class of processes and the controllers are tuned to have the same degree of robustness by measuring the maximum sensitivity, Ms, in order to obtain a reasonable comparison.展开更多
Phosphorus is an essential element in agricultural production and chemical industry. However, since the risk of casualties and economic loss by mining accidents, the application of clean and safe production in phospho...Phosphorus is an essential element in agricultural production and chemical industry. However, since the risk of casualties and economic loss by mining accidents, the application of clean and safe production in phosphorus mines encounters great challenges. For this purpose, a man-machine-environment system composed of evaluation indexes was established, and the grading standards of indexes were defined. Firstly, the measurements of 39 qualitative indexes were obtained through the survey data. According to the measured values of 31 quantitative indexes, the measurements of quantitative indexes were calculated by linear measurement function(LM) and other three functions. Then the singleindex measurement evaluation matrixes were established. Secondly, the entropy weight method was used to determine the weights of each index directly. The analytic hierarchy process(AHP) was also applied to calculate the weights of index and index factor hierarchies after the established hierarchical model. The weights of system hierarchies were given by the grid-based fuzzy Borda method(GFB). The comprehensive weights were determined by the combination method of AHP and GFB(CAG). Furthermore, the multi-index comprehensive measurement evaluation vectors were obtained.Thirdly, the vectors were evaluated by the credible degree recognition(CDR) and the maximum membership(TMM)criteria. Based on the above functions, methods, and criteria, 16 combination evaluation methods were recommended.Finally, the clean and safe production grade of Kaiyang phosphate mine in China was evaluated. The results show that the LM-CAG-CDR is the most reasonable method, which can not only determine the clean and safe production grade of phosphorus mines, but also improve the development level of clean and safe mining of phosphorus mines for guidance.In addition, some beneficial suggestions and measures were also proposed to advance the clean and safe production grade of Kaiyang phosphorus mine.展开更多
The particle simulation method is used to study the effects of loading waveforms （i.e. square, sinusoidal and triangle waveforms） on rock damage at mesoscopic scale. Then some influencing factors on rock damage at t...The particle simulation method is used to study the effects of loading waveforms （i.e. square, sinusoidal and triangle waveforms） on rock damage at mesoscopic scale. Then some influencing factors on rock damage at the mesoscopic scale, such as loading frequency, stress amplitude, mean stress, confining pressure and loading sequence, are also investigated with sinusoidal waveform in detail. The related numerical results have demonstrated that： 1） the loading waveform has a certain effect on rock failure processes. The square waveform has the most damage within these waveforms, while the triangle waveform has less damage than sinusoidal waveform. In each cycle, the number of microscopic cracks increases in the loading stage, while it keeps nearly constant in the unloading stage. 2） The loading frequency, stress amplitude, mean stress, confining pressure and loading sequence have considerable effects on rock damage subjected to cyclic loading. The higher the loading frequency, stress amplitude and mean stress, the greater the damage the rock accumulated; in contrast, the lower the confining pressure, the greater the damage the rock has accumulated. 3） There is a threshold value of mean stress and stress amplitude, below which no further damage accumulated after the first few cycle loadings. 4） The high-to-low loading sequence has more damage than the low-to-high loading sequence, suggesting that the rock damage is loading-path dependent.展开更多
The investigation was carried out on the technical problems of finishing the inner surface of elbow parts and the action mechanism of particles in elbow precision machining by abrasive flow.This work was analyzed and ...The investigation was carried out on the technical problems of finishing the inner surface of elbow parts and the action mechanism of particles in elbow precision machining by abrasive flow.This work was analyzed and researched by combining theory,numerical and experimental methods.The direct simulation Monte Carlo(DSMC)method and the finite element analysis method were combined to reveal the random collision of particles during the precision machining of abrasive flow.Under different inlet velocity,volume fraction and abrasive particle size,the dynamic pressure and turbulence flow energy of abrasive flow in elbow were analyzed,and the machining mechanism of particles on the wall and the influence of different machining parameters on the precision machining quality of abrasive flow were obtained.The test results show the order of the influence of different parameters on the quality of abrasive flow precision machining and establish the optimal process parameters.The results of the surface morphology before and after the precision machining of the inner surface of the elbow are discussed,and the surface roughness Ra value is reduced from 1.125μm to 0.295μm after the precision machining of the abrasive flow.The application of DSMC method provides special insights for the development of abrasive flow technology.展开更多
The macro mechanical properties of materials with characteristics of large scale and complicated structural composition can be analyzed through its reconstructed meso-structures.In this work,the meso-structures of tal...The macro mechanical properties of materials with characteristics of large scale and complicated structural composition can be analyzed through its reconstructed meso-structures.In this work,the meso-structures of talus deposits that widely exist in the hydro-power engineering in the southwest of China were first reconstructed by small particles according to the in-situ photographs based on the self-adaptive PCNN digital image processing,and then numerical direct shear tests were carried out for studying the mechanical properties of talus deposits.Results indicate that the reconstructed meso-structures of talus deposits are more consistent with the actual situation because the self-adaptive PCNN digital image processing has a higher discrimination in the details of soil-rock segmentation.The existence and random distribution of rock blocks make the initial shear stiffness,the peak strength and the residual strength higher than those of the "pure soil" with particle size less than 1.25 cm apparently,but reduce the displacements required for the talus deposits reaching its peak shear strength.The increase of rock proportion causes a significant improvement in the internal friction angle of talus deposit,which to a certain degree leads to the characteristics of shear stress-displacement curves having a changing trend from the plastic strain softening deformation to the nonlinear strain hardening deformation,while an unconspicuous increase in cohesion.The uncertainty and heterogeneity of rock distributions cause the differences of rock proportion within shear zone,leading to a relatively strong fluctuation in peak strengths during the shear process,while movement features of rock blocks,such as translation,rotation and crossing,expand the scope of shear zone,increase the required shear force,and also directly lead to the misjudgment that the lower shear strength is obtained from the samples with high rock proportion.That,however,just explains the reason why the shear strength gained from a small amount of indoor test data is not consistent with engineering practice.展开更多
In order to obtain satisfactory mechanical properties for the cam used in high-power ship diesel engines, a new quenching technology was proposed by designing a two-stage quenching process with an alkaline bath as the...In order to obtain satisfactory mechanical properties for the cam used in high-power ship diesel engines, a new quenching technology was proposed by designing a two-stage quenching process with an alkaline bath as the quenching medium. To demonstrate the effectiveness of the proposed new quenching technology, both numerical analysis and experimental study were performed. The new quenching technology was analyzed using finite element method. The combined effects of the temperature, stress and microstructure fields were investigated considering nonlinear material properties. Finally, an experimental study was performed to verify the effectiveness of the proposed new quenching technology. The numerical results show that internal stress is affected by both thermal stress and transformation stress. In addition, the direction of the internal stress is changed several times due to thermal interaction and microstructure evolution during the quenching process. The experimental results show that the proposed new quenching technology significantly improves the mechanical properties and microstructures of the cam. The tensile strength, the impact resistance and the hardness value of the cam by the proposed new quenching technology are improved by 4.3%, 8.9% and 3.5% compared with those by the traditional quenching technology. Moreover, the residual stress and cam shape deformation are reduced by 40.0% and 48.9% respectively for the cam manufactured by the new quenching technology.展开更多
In order to meet the demand of online optimal running, a novel soft sensor modeling approach based on Gaussian processes was proposed. The approach is moderately simple to implement and use without loss of performance...In order to meet the demand of online optimal running, a novel soft sensor modeling approach based on Gaussian processes was proposed. The approach is moderately simple to implement and use without loss of performance. It is trained by optimizing the hyperparameters using the scaled conjugate gradient algorithm with the squared exponential covariance function employed. Experimental simulations show that the soft sensor modeling approach has the advantage via a real-world example in a refinery. Meanwhile, the method opens new possibilities for application of kernel methods to potential fields.展开更多
Real time remaining useful life(RUL) prediction based on condition monitoring is an essential part in condition based maintenance(CBM). In the current methods about the real time RUL prediction of the nonlinear degrad...Real time remaining useful life(RUL) prediction based on condition monitoring is an essential part in condition based maintenance(CBM). In the current methods about the real time RUL prediction of the nonlinear degradation process, the measurement error is not considered and forecasting uncertainty is large. Therefore, an approximate analytical RUL distribution in a closed-form of a nonlinear Wiener based degradation process with measurement errors was proposed. The maximum likelihood estimation approach was used to estimate the unknown fixed parameters in the proposed model. When the newly observed data are available, the random parameter is updated by the Bayesian method to make the estimation adapt to the item's individual characteristic and reduce the uncertainty of the estimation. The simulation results show that considering measurement errors in the degradation process can significantly improve the accuracy of real time RUL prediction.展开更多
To describe a semiconductor wafer fabrication flow availably, a new modeling method of extended hybrid Petri nets （EHPNs） was proposed. To model the discrete part and continuous part of a complex photolithography pr...To describe a semiconductor wafer fabrication flow availably, a new modeling method of extended hybrid Petri nets （EHPNs） was proposed. To model the discrete part and continuous part of a complex photolithography process, hybrid Petri nets （HPNs） were introduced. To cope with the complexity of a photolithography process, object-oriented methods such as encapsulation and classifications were integrated with HPN models. EHPN definitions were presented on the basis of HPN models and object-oriented methods. Object-oriented hybrid Petri subnet models were developed for each typical physical object and an EHPN modeling procedure steps were structured. To demonstrate the feasibility and validity of the proposed modeling method, a real wafer photolithography case was used to illustrate the modeling procedure. dynamic modeling of a complex photolithography process effectively The modeling results indicate that the EHPNs can deal with the dynamic modeling of a complex photolithography process effectively.展开更多
To gain a deep insight into the hot drawing process of aluminum alloy sheet, simulations of cylindrical cup drawing at elevated temperatures were carried out with experimental validation. The influence of four importa...To gain a deep insight into the hot drawing process of aluminum alloy sheet, simulations of cylindrical cup drawing at elevated temperatures were carried out with experimental validation. The influence of four important process parameters, namely,punch velocity, blank holder force(BHF), friction coefficient and initial forming temperature of blank on drawing characteristics(i.e.minimum thickness and thickness deviation) was investigated with the help of design of experiments(DOE), analysis of variance(ANOVA) and analysis of mean(ANOM). Based on the results of ANOVA, it is shown that the blank holder force has the greatest influence on minimum thickness. The importance of punch velocity for thickness deviation is 44.35% followed by BHF of 24.88%,friction coefficient of 15.77% and initial forming temperature of blank of 14.995%. After determining the significance of each factor on forming characteristics, how the individual parameter affects characteristics was further analyzed by ANOM.展开更多
In order to investigate safety character of solid propellant, the truing process was analyzed by a thermalmechanical coupled finite element method. Based on the viscoelastic integral constitutive relation, the tempera...In order to investigate safety character of solid propellant, the truing process was analyzed by a thermalmechanical coupled finite element method. Based on the viscoelastic integral constitutive relation, the temperature response in truing process was calculated. The result showed that the maximum temperature in solid propellant truing process could attain up to 65 ℃ when the truing velocity was 10 mm/s and the truing thickness was 1 mm, and there was no remarkable temperature change under the truing thickness of 1.0 mm, 1.5 mm and 2.5 mm. The hazard in truing process of solid propellant was mainly close to the edge of cutting area.展开更多
基金Projects(51774054,51974050)supported by the National Natural Science Foundation of China。
文摘Due to the current trend towards lightweight design in automotive industry,hollow stepped gear shafts for automobile and its radial forging process are widely investigated.Utilizing coupled finite element thermo-mechanical model,radial forging process of a hollow stepped gear shaft for automobile was simulated.The optimal combination of three process parameters including initial temperature,rotation rate and radial reduction was also selected using orthogonal design method.To examine the strain inhomogeneity of the forging workpiece,the strain inhomogeneity factor was introduced.The results reveal that the maximum effective strain and the minimum effective strain appeared in the outermost and innermost zones of different cross sections for the hollow stepped gear shaft,respectively.Optimal forging parameters are determined as a combination of initial temperature of 780°C,rotation rate of 21°/stroke and radial reduction of 3 mm.
基金Projects(50471102,50671089) supported by the National Natural Science Foundation of China
文摘In order to establish the quantitative relationship between equivalent strain and the performance index of the deformed material within the range of certain passes for equal channel angular processing （ECAP）, a new approach to characterize the equivalent strain was proposed. The results show that there exists better accordance between mechanical property （such as hardness or strength） and equivalent strain after rolling and ECAP in a certain range of deformation amount, and Gauss equation can be satisfied among the equivalent strain and the mechanical properties for ECAP. Through regression analysis on the data of hardness and strength after the deformation, a more generalized expression of equivalent strain for ECAP is proposed as：ε=k0exp[-（k1M-k2）^2], where M is the strength or hardness of the material, k1 is the modified coefficient （k1∈ （0, 1））, ko and k2 are two parameters dependent on the critical strain and mechanical property that reaches saturation state for the material, respectively. In this expression the equivalent strain for ECAP is characterized novelly through the mechanical parameter relating to material property rather than the classical geometry equation.
文摘This paper investigates process parameter effects on microstructure and mechanical properties of the tubes processed via recently developed friction assisted tube straining(FATS)method.For this purpose,design of experiment was used to arrange finite element analyses and experimental tests.Numerical and experimental tests were executed by changing rotary speed,feed rate and die angle.Taguchi design results show that increasing feed rate and decreasing rotary speed enhance Zener-Hollomon(Z)parameter and decrease average grain size,while die angle has no considerable effect.Increasing Z value reduces grain size and enhances flow stress of the processed samples,while the experiment with the highest Z value refines initial microstructure from 40 to 8μm and increases flow stress by 5 times.
文摘This study investigated the physicochemical properties,enzyme activities,volatile flavor components,microbial communities,and sensory evaluation of high-temperature Daqu(HTD)during the maturation process,and a standard system was established for comprehensive quality evaluation of HTD.There were obvious changes in the physicochemical properties,enzyme activities,and volatile flavor components at different storage periods,which affected the sensory evaluation of HTD to a certain extent.The results of high-throughput sequencing revealed significant microbial diversity,and showed that the bacterial community changed significantly more than did the fungal community.During the storage process,the dominant bacterial genera were Kroppenstedtia and Thermoascus.The correlation between dominant microorganisms and quality indicators highlighted their role in HTD quality.Lactococcus,Candida,Pichia,Paecilomyces,and protease activity played a crucial role in the formation of isovaleraldehyde.Acidic protease activity had the greatest impact on the microbial community.Moisture promoted isobutyric acid generation.Furthermore,the comprehensive quality evaluation standard system was established by the entropy weight method combined with multi-factor fuzzy mathematics.Consequently,this study provides innovative insights for comprehensive quality evaluation of HTD during storage and establishes a groundwork for scientific and rational storage of HTD and quality control of sauce-flavor Baijiu.
文摘Random error of grinding process is central factor th at give an effect on grinding quality all through. Optimum methods are usually a pplied on grinding process for higher productivity and preferable grinding quali ty. But the grinding quality can’t be reliably controlled now and then while opt imal solution of grinding processing parameters have been applied in production, because of two involved aspects which are availability of established empirical formulas and reliability of setting up optimum mathematical model. That is to s ay, there is particular application of optimum methods in grinding process. This paper discussed that how to confirm conditions of grinding test which be po int to grinding peculiarity when test design and regression analysis are used to setting up some empirical formulas. In order to reduce effect of random errors on precision of the empirical formulas and enable them to be applied widely, a m ethod that a lot of random error can be sufficiently contained in grinding test was suggested. And then, A means to ameliorate restriction formulas of grinding quality is expounded based on marked level of the empirical formulas and improve d reliability of optimum mathematical model is given, which offer an effectual w ay for solving grinding quality out of control as a result of random error and w orkable optimal solution of grinding processing parameters can be applied in the production really. Finally, an example is presented.
基金Projects(51774070,51204054)supported by the National Natural Science Foundation of ChinaProject(N150204009)supported by the Ministry of Education Basic Scientific Research Business Expenses,ChinaProject(2007CB613603)supported by the National Basic Research Program of China
文摘The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore.The optimized reaction conditions were molar ratio of NaOH to zinc oxide ore 6:1,roasting temperature 450°C,holding time 150 min.The molar ratio of NaOH to zinc oxide ore was the most predominant factor affecting the extraction ratios of zinc oxide and silica.The mineral phase transformations were investigated by testing the phases of specimens obtained at different temperatures.The process was that silica reacted with molten NaOH to form Na_2SiO_3 at first,then transformed into Na_4SiO_4 with temperature rising.ZnCO_3 and its decomposing product ZnO reacted with NaOH to form Na_2ZnO_2.Na_2ZnSiO_4was also obtained.The reaction rate was investigated using unreacted shrinking core model.Two models used were chemical reaction at the particle surface and diffusion through the product layer.The results indicated that the reaction rate was combine-controlled by two models.The activation energy and frequency factor were obtained as 24.12 k J/mol and 0.0682,respectively.
基金Project(60904002)supported by the National Natural Science Foundation of China
文摘An adaptive method of residual life estimation for deteriorated products with two performance characteristics (PCs) was proposed, which was sharply different from existing work that only utilized one-dimensional degradation data. Once new degradation information was available, the residual life of the product being monitored could be estimated in an adaptive manner. Here, it was assumed that the degradation of each PC over time was governed by a Wiener degradation process and the dependency between them was characterized by the Frank copula function. A bivariate Wiener process model with measurement errors was used to model the degradation measurements. A two-stage method and the Markov chain Monte Carlo (MCMC) method were combined to estimate the unknown parameters in sequence. Results from a numerical example about fatigue cracks show that the proposed method is valid as the relative error is small.
基金the support provided by King Abdulaziz City for Science and Technology (KACST) through the "KACST Annual Program" at King Fahd University of Petroleum & Minerals (KFUPM) for funding this work through project number AT-32-41
文摘The motivation of this work is to obtain single PI/PID tuning formula for different types of processes with enhanced disturbance rejection performance. The proposed tuning formula consistently gives better performance in comparison to several well-known methods at the same degree of robustness for stable, integrating and unstable processes. For the selection of the closed-loop time constant(τc), a guideline is provided over a broad range of time-delay/time-constant ratios on the basis of the peak of maximum sensitivity(Ms). An analysis has been performed for the uncertainty margin with the different process parameters for the robust controller design. It gives the guideline of the Ms-value settings for the PI controller designs based on the process parameters uncertainty. Furthermore, a relationship has been developed between Ms-value and uncertainty margin with the different process parameters(k, τ and θ). Simulation study has been conducted for the broad class of processes and the controllers are tuned to have the same degree of robustness by measuring the maximum sensitivity, Ms, in order to obtain a reasonable comparison.
基金Project(51974362) supported by the National Natural Science Foundation of ChinaProject(2282020cxqd055) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(2021-QYC-10050-25631) supported by the Department of Emergency Management of Hunan Province,China。
文摘Phosphorus is an essential element in agricultural production and chemical industry. However, since the risk of casualties and economic loss by mining accidents, the application of clean and safe production in phosphorus mines encounters great challenges. For this purpose, a man-machine-environment system composed of evaluation indexes was established, and the grading standards of indexes were defined. Firstly, the measurements of 39 qualitative indexes were obtained through the survey data. According to the measured values of 31 quantitative indexes, the measurements of quantitative indexes were calculated by linear measurement function(LM) and other three functions. Then the singleindex measurement evaluation matrixes were established. Secondly, the entropy weight method was used to determine the weights of each index directly. The analytic hierarchy process(AHP) was also applied to calculate the weights of index and index factor hierarchies after the established hierarchical model. The weights of system hierarchies were given by the grid-based fuzzy Borda method(GFB). The comprehensive weights were determined by the combination method of AHP and GFB(CAG). Furthermore, the multi-index comprehensive measurement evaluation vectors were obtained.Thirdly, the vectors were evaluated by the credible degree recognition(CDR) and the maximum membership(TMM)criteria. Based on the above functions, methods, and criteria, 16 combination evaluation methods were recommended.Finally, the clean and safe production grade of Kaiyang phosphate mine in China was evaluated. The results show that the LM-CAG-CDR is the most reasonable method, which can not only determine the clean and safe production grade of phosphorus mines, but also improve the development level of clean and safe mining of phosphorus mines for guidance.In addition, some beneficial suggestions and measures were also proposed to advance the clean and safe production grade of Kaiyang phosphorus mine.
基金Projects(11702235,51641905,41472269) supported by the National Natural Science Foundation of ChinaProject(2017JJ3290) supported by the Natural Science Foundation of Hunan Province,China+1 种基金Project(17C1540) supported by the Scientific Research Foundation of Education Department of Hunan Province,ChinaProject(16GES07) supported by the Open Research Fund of Hunan Key Laboratory of Geomechanics and Engineering Safety,China
文摘The particle simulation method is used to study the effects of loading waveforms （i.e. square, sinusoidal and triangle waveforms） on rock damage at mesoscopic scale. Then some influencing factors on rock damage at the mesoscopic scale, such as loading frequency, stress amplitude, mean stress, confining pressure and loading sequence, are also investigated with sinusoidal waveform in detail. The related numerical results have demonstrated that： 1） the loading waveform has a certain effect on rock failure processes. The square waveform has the most damage within these waveforms, while the triangle waveform has less damage than sinusoidal waveform. In each cycle, the number of microscopic cracks increases in the loading stage, while it keeps nearly constant in the unloading stage. 2） The loading frequency, stress amplitude, mean stress, confining pressure and loading sequence have considerable effects on rock damage subjected to cyclic loading. The higher the loading frequency, stress amplitude and mean stress, the greater the damage the rock accumulated; in contrast, the lower the confining pressure, the greater the damage the rock has accumulated. 3） There is a threshold value of mean stress and stress amplitude, below which no further damage accumulated after the first few cycle loadings. 4） The high-to-low loading sequence has more damage than the low-to-high loading sequence, suggesting that the rock damage is loading-path dependent.
基金Projects(51206011,U1937201)supported by the National Natural Science Foundation of ChinaProject(20200301040RQ)supported by the Science and Technology Development Program of Jilin Province,China+1 种基金Project(JJKH20190541KJ)supported by the Education Department of Jilin Province,ChinaProject(18DY017)supported by Changchun Science and Technology Program of Changchun City,China。
文摘The investigation was carried out on the technical problems of finishing the inner surface of elbow parts and the action mechanism of particles in elbow precision machining by abrasive flow.This work was analyzed and researched by combining theory,numerical and experimental methods.The direct simulation Monte Carlo(DSMC)method and the finite element analysis method were combined to reveal the random collision of particles during the precision machining of abrasive flow.Under different inlet velocity,volume fraction and abrasive particle size,the dynamic pressure and turbulence flow energy of abrasive flow in elbow were analyzed,and the machining mechanism of particles on the wall and the influence of different machining parameters on the precision machining quality of abrasive flow were obtained.The test results show the order of the influence of different parameters on the quality of abrasive flow precision machining and establish the optimal process parameters.The results of the surface morphology before and after the precision machining of the inner surface of the elbow are discussed,and the surface roughness Ra value is reduced from 1.125μm to 0.295μm after the precision machining of the abrasive flow.The application of DSMC method provides special insights for the development of abrasive flow technology.
基金Project(2013BAB06B00) supported by the National Key Technology R&D Programof ChinaProject(2011CB013504) supported by the National Basic Research Program of ChinaProject(50911130366) supported by the National Natural Science Foundation of China
文摘The macro mechanical properties of materials with characteristics of large scale and complicated structural composition can be analyzed through its reconstructed meso-structures.In this work,the meso-structures of talus deposits that widely exist in the hydro-power engineering in the southwest of China were first reconstructed by small particles according to the in-situ photographs based on the self-adaptive PCNN digital image processing,and then numerical direct shear tests were carried out for studying the mechanical properties of talus deposits.Results indicate that the reconstructed meso-structures of talus deposits are more consistent with the actual situation because the self-adaptive PCNN digital image processing has a higher discrimination in the details of soil-rock segmentation.The existence and random distribution of rock blocks make the initial shear stiffness,the peak strength and the residual strength higher than those of the "pure soil" with particle size less than 1.25 cm apparently,but reduce the displacements required for the talus deposits reaching its peak shear strength.The increase of rock proportion causes a significant improvement in the internal friction angle of talus deposit,which to a certain degree leads to the characteristics of shear stress-displacement curves having a changing trend from the plastic strain softening deformation to the nonlinear strain hardening deformation,while an unconspicuous increase in cohesion.The uncertainty and heterogeneity of rock distributions cause the differences of rock proportion within shear zone,leading to a relatively strong fluctuation in peak strengths during the shear process,while movement features of rock blocks,such as translation,rotation and crossing,expand the scope of shear zone,increase the required shear force,and also directly lead to the misjudgment that the lower shear strength is obtained from the samples with high rock proportion.That,however,just explains the reason why the shear strength gained from a small amount of indoor test data is not consistent with engineering practice.
基金Project(50875268) supported by the National Natural Science Foundation of China Project(CSTC2008AB3057) supported by Foundation of Chongqing Science and Technology Commission, China+1 种基金 Project(108107) supported by the Key Project of Ministry of Education of China Project(50925518) supported by the National Science Fund for Distinguished Young Scholars
文摘In order to obtain satisfactory mechanical properties for the cam used in high-power ship diesel engines, a new quenching technology was proposed by designing a two-stage quenching process with an alkaline bath as the quenching medium. To demonstrate the effectiveness of the proposed new quenching technology, both numerical analysis and experimental study were performed. The new quenching technology was analyzed using finite element method. The combined effects of the temperature, stress and microstructure fields were investigated considering nonlinear material properties. Finally, an experimental study was performed to verify the effectiveness of the proposed new quenching technology. The numerical results show that internal stress is affected by both thermal stress and transformation stress. In addition, the direction of the internal stress is changed several times due to thermal interaction and microstructure evolution during the quenching process. The experimental results show that the proposed new quenching technology significantly improves the mechanical properties and microstructures of the cam. The tensile strength, the impact resistance and the hardness value of the cam by the proposed new quenching technology are improved by 4.3%, 8.9% and 3.5% compared with those by the traditional quenching technology. Moreover, the residual stress and cam shape deformation are reduced by 40.0% and 48.9% respectively for the cam manufactured by the new quenching technology.
文摘In order to meet the demand of online optimal running, a novel soft sensor modeling approach based on Gaussian processes was proposed. The approach is moderately simple to implement and use without loss of performance. It is trained by optimizing the hyperparameters using the scaled conjugate gradient algorithm with the squared exponential covariance function employed. Experimental simulations show that the soft sensor modeling approach has the advantage via a real-world example in a refinery. Meanwhile, the method opens new possibilities for application of kernel methods to potential fields.
基金Projects(51475462,61374138,61370031)supported by the National Natural Science Foundation of China
文摘Real time remaining useful life(RUL) prediction based on condition monitoring is an essential part in condition based maintenance(CBM). In the current methods about the real time RUL prediction of the nonlinear degradation process, the measurement error is not considered and forecasting uncertainty is large. Therefore, an approximate analytical RUL distribution in a closed-form of a nonlinear Wiener based degradation process with measurement errors was proposed. The maximum likelihood estimation approach was used to estimate the unknown fixed parameters in the proposed model. When the newly observed data are available, the random parameter is updated by the Bayesian method to make the estimation adapt to the item's individual characteristic and reduce the uncertainty of the estimation. The simulation results show that considering measurement errors in the degradation process can significantly improve the accuracy of real time RUL prediction.
基金Project(60574054) supported by the National Natural Science Foundation of China
文摘To describe a semiconductor wafer fabrication flow availably, a new modeling method of extended hybrid Petri nets （EHPNs） was proposed. To model the discrete part and continuous part of a complex photolithography process, hybrid Petri nets （HPNs） were introduced. To cope with the complexity of a photolithography process, object-oriented methods such as encapsulation and classifications were integrated with HPN models. EHPN definitions were presented on the basis of HPN models and object-oriented methods. Object-oriented hybrid Petri subnet models were developed for each typical physical object and an EHPN modeling procedure steps were structured. To demonstrate the feasibility and validity of the proposed modeling method, a real wafer photolithography case was used to illustrate the modeling procedure. dynamic modeling of a complex photolithography process effectively The modeling results indicate that the EHPNs can deal with the dynamic modeling of a complex photolithography process effectively.
基金Project(2009ZX04014-074)supported by the National High Technology Research and Development Program of ChinaProject(20120006110017)supported by Doctoral Fund Program of Ministry of Education of ChinaProject(P2014-15)supported by State Key Laboratory of Materials Processing and Die & Mould Technology(Huazhong University of Science and Technology),China
文摘To gain a deep insight into the hot drawing process of aluminum alloy sheet, simulations of cylindrical cup drawing at elevated temperatures were carried out with experimental validation. The influence of four important process parameters, namely,punch velocity, blank holder force(BHF), friction coefficient and initial forming temperature of blank on drawing characteristics(i.e.minimum thickness and thickness deviation) was investigated with the help of design of experiments(DOE), analysis of variance(ANOVA) and analysis of mean(ANOM). Based on the results of ANOVA, it is shown that the blank holder force has the greatest influence on minimum thickness. The importance of punch velocity for thickness deviation is 44.35% followed by BHF of 24.88%,friction coefficient of 15.77% and initial forming temperature of blank of 14.995%. After determining the significance of each factor on forming characteristics, how the individual parameter affects characteristics was further analyzed by ANOM.
文摘In order to investigate safety character of solid propellant, the truing process was analyzed by a thermalmechanical coupled finite element method. Based on the viscoelastic integral constitutive relation, the temperature response in truing process was calculated. The result showed that the maximum temperature in solid propellant truing process could attain up to 65 ℃ when the truing velocity was 10 mm/s and the truing thickness was 1 mm, and there was no remarkable temperature change under the truing thickness of 1.0 mm, 1.5 mm and 2.5 mm. The hazard in truing process of solid propellant was mainly close to the edge of cutting area.
