This paper presents a principle and a method of col or 3D laser scanning measurement. Based on the fundamental monochrome 3D measureme nt study, color information capture, color texture mapping, coordinate computati o...This paper presents a principle and a method of col or 3D laser scanning measurement. Based on the fundamental monochrome 3D measureme nt study, color information capture, color texture mapping, coordinate computati on and other techniques are performed to achieve color 3D measurement. The syste m is designed and composed of a line laser light emitter, one color CCD camera, a motor-driven rotary filter, a circuit card and a computer. Two steps in captu ring object’s images in the measurement process: First, the color CCD camera ta kes the color picture of the object to be used for texture mapping in post proce ssing. Secondly, the monochrome data of the object is taken. The laser light emi tter is started; the light plane and the surface of the object intersect to form an undulate line, which forms an image on the CCD sensor. After the optic- electronics transformation, the electronic signals are captured and send to the computer. A new color 3D measurement model was derived, and a rapid calibra ting method to measure the system parameters was proposed--optical plane equat ion calibrating method. A calibrating drone was designed and built. 3D color sca nning system not only provides an object’s individual point information in the 3D coordinate, in the mean time, it provides the color information of each indiv idual point. This paper also advances a multi-frame auto-merging method, i.e. several frames of color 3D digital images measured are merged quickly according to their curvature characteristics and RGB information. Initial matching and fin e tune of the registration are completely performed by the computer; initial mat ching is via user interface in helping computer to find the transformation matri x. The transformation matrix is found according to the geometric characteristics chosen by hand. After the initial transformation matrix is found, fine tune of the registration is preformed to do the optimum adjustment to achieve a complete color textured 3D model. The system can be broadly used in the fields of produc t design, mold manufacture, multimedia, game development, animation, medical eng ineering, antique digitization, etc.展开更多
Metal superhydrophobic surfaces with anisotropic wettability and adhesion have become more and more important due to their promising applications. Herein, we report a new fabrication strategy through a combination of ...Metal superhydrophobic surfaces with anisotropic wettability and adhesion have become more and more important due to their promising applications. Herein, we report a new fabrication strategy through a combination of pulsed laser ablation and low-temperature annealing post-processing. An inclined cone structure array is made on stainless steel surfaces, and then 120 °C low-temperature annealing is applied. Such surface displays excellent mechanical durability and anisotropic superhydrophobicity. It is demonstrated experimentally that the contact angle of water droplets on the surface is different along the parallel(167° ±2°) and perpendicular directions(157° ±2°) of the inclined cone structure. The sliding behaviors of water droplets and mechanical durability of the inclined cone structures are studied. These surfaces obtained in a short time with environmentally friendly fabrication can be applied in industries for water harvesting, droplet manipulation, and pipeline transportation.展开更多
Numerical simulation on the flow fields near the dimpled and the smooth revolution bodies are performed and compared by using SST k-ω turbulence model, to explain the reasons of friction and base drag reductions on t...Numerical simulation on the flow fields near the dimpled and the smooth revolution bodies are performed and compared by using SST k-ω turbulence model, to explain the reasons of friction and base drag reductions on the bionic dimpled surface and the control behaviors of dimpled surface to boundary layer near wall of the revolution body. The simulation results show that the dimpled surface reduces the skin friction drag through reducing the velocity gradient and turbulent intensity, and reduces the base drag through weakening the pumping action on the flow behind the revolution body caused by the external flow; the low speed rotating vortexes in the dimples segregate the external flow and the revolution body; and the low speed rotating vortexes forming in the bottom of dimples can produce negative skin friction.展开更多
In conventional grinding theory, the chief removed mode of ceramic coprocessor by diamond tools was brittle removal. In order to perform the plastic removal or ductility processing of engineering ceramics the high deg...In conventional grinding theory, the chief removed mode of ceramic coprocessor by diamond tools was brittle removal. In order to perform the plastic removal or ductility processing of engineering ceramics the high degree of accuracy and high rigidity grinner must be using micro grain size diamond grinding wheel to direct the processing of micron below rank depth to prevent form the occurring of the brittle processing zone. This will resulted in the high expense of grinding. The expense of grinding could even reach the 80% of the total manufacture cost of the ceramic part. Ultra-precision grinding for advanced ceramics has been achieved by the unsteady-state grinding technique. In this paper, we mainly deals with observing and analyzing the surface quality of the silicon nitride ground by pink fused alumina wheel in different grinding parameters. To optimize the grinding parameters in the process of the unsteady-state grinding, the experiments of X-ray diffraction, energy spectrum analysis, SEM observation and roughness measurement were performed. The results show that: 1. In the process of unsteady state grinding, high line speed (rotational speed) of the grind wheel can improve the roughness of the silicon nitride apparently. It was also evident that the larger the grain mesh size, the better the surface quality. 2. There exists an optimum combination of grinding conditions such as grinding wheel speed, rotational speed of the workpiece, feed rate between the grinding wheel and the workpiece, grinding times and cutting coolant. The surface quality of the silicon nitride can be up to the standard of mirror finishing. 3. By analyzing the finished surface with X-ray diffraction and energy spectrum, the existence of some new phases including titanium and alumina was proved. 4. By utilizing the unsteady state grinding technique, the surface roughness of Ra ≤ 0.030 μm can be achieved by grinding the silicon nitride with the pink fused alumina wheel in low cost. Based on the unsteady-state grinding technique, this paper put forward a new processing method which by utilizing aluminum oxide grinding wheel to perform burnishing process and impudent the low surface roughness processing of engineering ceramic, the Ra is about 0.01 μm. Furthermore, the working efficiency of this method is high, and the process cost is low, so it is a prospective processing method.展开更多
文摘This paper presents a principle and a method of col or 3D laser scanning measurement. Based on the fundamental monochrome 3D measureme nt study, color information capture, color texture mapping, coordinate computati on and other techniques are performed to achieve color 3D measurement. The syste m is designed and composed of a line laser light emitter, one color CCD camera, a motor-driven rotary filter, a circuit card and a computer. Two steps in captu ring object’s images in the measurement process: First, the color CCD camera ta kes the color picture of the object to be used for texture mapping in post proce ssing. Secondly, the monochrome data of the object is taken. The laser light emi tter is started; the light plane and the surface of the object intersect to form an undulate line, which forms an image on the CCD sensor. After the optic- electronics transformation, the electronic signals are captured and send to the computer. A new color 3D measurement model was derived, and a rapid calibra ting method to measure the system parameters was proposed--optical plane equat ion calibrating method. A calibrating drone was designed and built. 3D color sca nning system not only provides an object’s individual point information in the 3D coordinate, in the mean time, it provides the color information of each indiv idual point. This paper also advances a multi-frame auto-merging method, i.e. several frames of color 3D digital images measured are merged quickly according to their curvature characteristics and RGB information. Initial matching and fin e tune of the registration are completely performed by the computer; initial mat ching is via user interface in helping computer to find the transformation matri x. The transformation matrix is found according to the geometric characteristics chosen by hand. After the initial transformation matrix is found, fine tune of the registration is preformed to do the optimum adjustment to achieve a complete color textured 3D model. The system can be broadly used in the fields of produc t design, mold manufacture, multimedia, game development, animation, medical eng ineering, antique digitization, etc.
基金Project(A19C2a0019) supported by the Advanced Remanufacturing and Technology Centre (ARTC) under its RIE2020 Advanced Manufacturing and Engineering (AME) IAF PP,Singapore。
文摘Metal superhydrophobic surfaces with anisotropic wettability and adhesion have become more and more important due to their promising applications. Herein, we report a new fabrication strategy through a combination of pulsed laser ablation and low-temperature annealing post-processing. An inclined cone structure array is made on stainless steel surfaces, and then 120 °C low-temperature annealing is applied. Such surface displays excellent mechanical durability and anisotropic superhydrophobicity. It is demonstrated experimentally that the contact angle of water droplets on the surface is different along the parallel(167° ±2°) and perpendicular directions(157° ±2°) of the inclined cone structure. The sliding behaviors of water droplets and mechanical durability of the inclined cone structures are studied. These surfaces obtained in a short time with environmentally friendly fabrication can be applied in industries for water harvesting, droplet manipulation, and pipeline transportation.
基金Sponsored by the National Natural Science Foundation of China (50635030)the Technology Development Plan of Jilin Province ( 20096032)+1 种基金the Major Program of Science and Technology Development of Jilin Province (09ZDGG001)the Youth Research Start-up Fund of Agriculture Department of Jilin University ( 4305050102K7)
文摘Numerical simulation on the flow fields near the dimpled and the smooth revolution bodies are performed and compared by using SST k-ω turbulence model, to explain the reasons of friction and base drag reductions on the bionic dimpled surface and the control behaviors of dimpled surface to boundary layer near wall of the revolution body. The simulation results show that the dimpled surface reduces the skin friction drag through reducing the velocity gradient and turbulent intensity, and reduces the base drag through weakening the pumping action on the flow behind the revolution body caused by the external flow; the low speed rotating vortexes in the dimples segregate the external flow and the revolution body; and the low speed rotating vortexes forming in the bottom of dimples can produce negative skin friction.
文摘In conventional grinding theory, the chief removed mode of ceramic coprocessor by diamond tools was brittle removal. In order to perform the plastic removal or ductility processing of engineering ceramics the high degree of accuracy and high rigidity grinner must be using micro grain size diamond grinding wheel to direct the processing of micron below rank depth to prevent form the occurring of the brittle processing zone. This will resulted in the high expense of grinding. The expense of grinding could even reach the 80% of the total manufacture cost of the ceramic part. Ultra-precision grinding for advanced ceramics has been achieved by the unsteady-state grinding technique. In this paper, we mainly deals with observing and analyzing the surface quality of the silicon nitride ground by pink fused alumina wheel in different grinding parameters. To optimize the grinding parameters in the process of the unsteady-state grinding, the experiments of X-ray diffraction, energy spectrum analysis, SEM observation and roughness measurement were performed. The results show that: 1. In the process of unsteady state grinding, high line speed (rotational speed) of the grind wheel can improve the roughness of the silicon nitride apparently. It was also evident that the larger the grain mesh size, the better the surface quality. 2. There exists an optimum combination of grinding conditions such as grinding wheel speed, rotational speed of the workpiece, feed rate between the grinding wheel and the workpiece, grinding times and cutting coolant. The surface quality of the silicon nitride can be up to the standard of mirror finishing. 3. By analyzing the finished surface with X-ray diffraction and energy spectrum, the existence of some new phases including titanium and alumina was proved. 4. By utilizing the unsteady state grinding technique, the surface roughness of Ra ≤ 0.030 μm can be achieved by grinding the silicon nitride with the pink fused alumina wheel in low cost. Based on the unsteady-state grinding technique, this paper put forward a new processing method which by utilizing aluminum oxide grinding wheel to perform burnishing process and impudent the low surface roughness processing of engineering ceramic, the Ra is about 0.01 μm. Furthermore, the working efficiency of this method is high, and the process cost is low, so it is a prospective processing method.
