The design and fabrication processes of a novel scanner with minimized coupling motions for a high-speed atomic force microscope （AFM） were addressed. An appropriate design modification was proposed through the anal...The design and fabrication processes of a novel scanner with minimized coupling motions for a high-speed atomic force microscope （AFM） were addressed. An appropriate design modification was proposed through the analyses of the dynamic characteristics of existing linear motion stages using a dynamic analysis program, Recurdyn. Because the scanning speed of each direction may differ, the linear motion stage for a high-speed scanner was designed to have different resonance frequencies for the modes, with one dominant displacement in the desired directions. This objective was achieved by using one-direction flexure mechanisms for each direction and mounting one stage for fast motion on the other stage for slow motion. This unsymmetrical configuration separated the frequencies of two vibration modes with one dominant displacement in each desired direction, and hence suppressed the coupling between motions in two directions. A pair of actuators was used for each axis to decrease the crosstalk between the two motions and give a sufficient force to actuate the slow motion stage, which carried the fast motion stage, A lossy material, such as grease, was inserted into the flexure hinge to suppress vibration problems that occurred when using an input triangular waveforrn. With these design modifications and the vibration suppression method, a novel scanner with a scanning speed greater than 20 Hz is achieved.展开更多
A high current, AC waveform controller with C-type body frame of spot welder(75 k VA), was examined for the electrode actuating system whose pneumatically driven system has been redesigned and refitted for the servo b...A high current, AC waveform controller with C-type body frame of spot welder(75 k VA), was examined for the electrode actuating system whose pneumatically driven system has been redesigned and refitted for the servo based system without any vertical spring assistance in the 50 mm movable distance. Moreover, the pressing mechanism was carefully handled during the entire pressing tasks as to ensure that no catastrophic reaction happens for the electrodes' caps, electrodes' holders as well as the other part of mechanical assembly. With the mechanically originated-pneumatic and also the converted-servo systems, the stainless steels are welded for both systems to characterize the improvements. While the welding processes were carried out, the electrical signals have been captured to compute the signals' representation of entire sequences. Later, the welded samples were underwent the tensile shear test, metallurgical observation and hardness test. The analytical results show distinct changes in the force profiles which has led to profound changes in mechanical properties of welded specimens.展开更多
基金Work(R0A-2007-000-20042-0) partly supported by the Second Stage of Brain Korea 21 Projectspartly by the Korea Science and Engineering Foundation (KOSEF) through the National Research Laboratory Program funded by the Ministry of Science and Technology of Korea
文摘The design and fabrication processes of a novel scanner with minimized coupling motions for a high-speed atomic force microscope （AFM） were addressed. An appropriate design modification was proposed through the analyses of the dynamic characteristics of existing linear motion stages using a dynamic analysis program, Recurdyn. Because the scanning speed of each direction may differ, the linear motion stage for a high-speed scanner was designed to have different resonance frequencies for the modes, with one dominant displacement in the desired directions. This objective was achieved by using one-direction flexure mechanisms for each direction and mounting one stage for fast motion on the other stage for slow motion. This unsymmetrical configuration separated the frequencies of two vibration modes with one dominant displacement in each desired direction, and hence suppressed the coupling between motions in two directions. A pair of actuators was used for each axis to decrease the crosstalk between the two motions and give a sufficient force to actuate the slow motion stage, which carried the fast motion stage, A lossy material, such as grease, was inserted into the flexure hinge to suppress vibration problems that occurred when using an input triangular waveforrn. With these design modifications and the vibration suppression method, a novel scanner with a scanning speed greater than 20 Hz is achieved.
文摘A high current, AC waveform controller with C-type body frame of spot welder(75 k VA), was examined for the electrode actuating system whose pneumatically driven system has been redesigned and refitted for the servo based system without any vertical spring assistance in the 50 mm movable distance. Moreover, the pressing mechanism was carefully handled during the entire pressing tasks as to ensure that no catastrophic reaction happens for the electrodes' caps, electrodes' holders as well as the other part of mechanical assembly. With the mechanically originated-pneumatic and also the converted-servo systems, the stainless steels are welded for both systems to characterize the improvements. While the welding processes were carried out, the electrical signals have been captured to compute the signals' representation of entire sequences. Later, the welded samples were underwent the tensile shear test, metallurgical observation and hardness test. The analytical results show distinct changes in the force profiles which has led to profound changes in mechanical properties of welded specimens.
